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Euro-Clear BC-RO-90-R Manual
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Euro-Clear BC-RO-90-R Manual

Industrial reverse osmosis systems
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Euro-Clear Ltd.
Tel: +36 96 544-240 • E-mail: contact@euro-clear.eu • Web: www.euro-clear.eu
MANUAL FOR
INDUSTRIAL REVERSE OSMOSIS
SYSTEMS
BC-RO-90-R
BC-RO-150/R
BC-RO-300/R
BC-RO-500/R
BC-RO-300/4-G
BC-RO-600/4-G
BC-RO-900/4-G
BC-RO-1200/4-G
BC-RO-1500/4-G
BC-RO-2000/4-G
BC-RO-2500/4-G

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Summary of Contents for Euro-Clear BC-RO-90-R

  • Page 1 Euro-Clear Ltd. Tel: +36 96 544-240 • E-mail: contact@euro-clear.eu • Web: www.euro-clear.eu MANUAL FOR INDUSTRIAL REVERSE OSMOSIS SYSTEMS BC-RO-90-R BC-RO-150/R BC-RO-300/R BC-RO-500/R BC-RO-300/4-G BC-RO-600/4-G BC-RO-900/4-G BC-RO-1200/4-G BC-RO-1500/4-G BC-RO-2000/4-G BC-RO-2500/4-G...

  • Page 2: Table Of Contents

    Tel: +36 96 544-240 • E-mail: contact@euro-clear.eu • Web: www.euro-clear.eu Euro-Clear Kft. water treatment equipment manufacturer and wholesale distributor TABLE OF CONTENTS 1. Definition and function 2. Main parts 3. The way it works 4. Installation and startup 5. Operation parameters 6.

  • Page 3: Definition And Function

    Tel: +36 96 544-240 • E-mail: contact@euro-clear.eu • Web: www.euro-clear.eu Euro-Clear Kft. water treatment equipment manufacturer and wholesale distributor 1. DEFINITION AND FUNCTION 1.1. WHAT IS REVERSE OSMOSIS? The technic that is based on reverse osmosis is one that is based on an phenomenon that occurs in nature.
  • Page 4 Tel: +36 96 544-240 • E-mail: contact@euro-clear.eu • Web: www.euro-clear.eu Euro-Clear Kft. water treatment equipment manufacturer and wholesale distributor module / membrane housing + membrane/ safety and control parts control unit BlueClear-RO equipment’s main parts: 2.1. 2.1.1. Filter housing. Type BC-FH-12 / FH20B1 ½”...
  • Page 5 Tel: +36 96 544-240 • E-mail: contact@euro-clear.eu • Web: www.euro-clear.eu Euro-Clear Kft. water treatment equipment manufacturer and wholesale distributor 2.1.5. Membrane housing. Alloy steel column. The membrane will be placed here. It ensures the liquid to be led to and from, and that it is sealed enough for a safe operation.
  • Page 6 Tel: +36 96 544-240 • E-mail: contact@euro-clear.eu • Web: www.euro-clear.eu Euro-Clear Kft. water treatment equipment manufacturer and wholesale distributor The incoming solenoid valve is opening / closing the raw water’s way, the rinsing valve ensures the required water flowing speed during the membranes rinsing.

  • Page 7: The Way It Works

    Tel: +36 96 544-240 • E-mail: contact@euro-clear.eu • Web: www.euro-clear.eu Euro-Clear Kft. water treatment equipment manufacturer and wholesale distributor 3. THE WAY IT WORKS The basis of the operation is that water to be treated is led onto the semi permeable membrane under high pressure.

  • Page 8: Installation And Startup

    Tel: +36 96 544-240 • E-mail: contact@euro-clear.eu • Web: www.euro-clear.eu Euro-Clear Kft. water treatment equipment manufacturer and wholesale distributor In this stage inlet magnet valve is in open position. High pressure pump is in working position. Controller does not check pressure level in tank. Concentrate magnet valve is in open position.
  • Page 9 Tel: +36 96 544-240 • E-mail: contact@euro-clear.eu • Web: www.euro-clear.eu Euro-Clear Kft. water treatment equipment manufacturer and wholesale distributor 50%, please in 2-3 steps set the permeate’s ratio to above 50%. Between the steps keep a 10-15 minute break, to let the equipment get back to it’s balanced state.
  • Page 10 Tel: +36 96 544-240 • E-mail: contact@euro-clear.eu • Web: www.euro-clear.eu Euro-Clear Kft. water treatment equipment manufacturer and wholesale distributor Check if the equipment’s pump regulator’s valve and concentrate regulator’s valve are in the adjusted position at startup. During startup the equipment’s valves are adjusted by the manufacturer’s expers with the goal of optimal outcome.

  • Page 11: Operation Parameters

    Tel: +36 96 544-240 • E-mail: contact@euro-clear.eu • Web: www.euro-clear.eu Euro-Clear Kft. water treatment equipment manufacturer and wholesale distributor OPERATION PARAMETERS 5.1. PARAMETERS OF TREATED WATER Free Chlorine max. 0,1 ppm Fe and Mn together max. 0,1 ppm SDI (silt density index) max.

  • Page 12: Instruction About Handling

    Tel: +36 96 544-240 • E-mail: contact@euro-clear.eu • Web: www.euro-clear.eu Euro-Clear Kft. water treatment equipment manufacturer and wholesale distributor BlueClear-RO- 2500-2000 L/h Inlet—1” 2,2 kW 2000/4 Outlet—1” 3x400V Drain—1” 4.7 A BlueClear-RO- 3000-2500 L/h Inlet—1” 3,2 kW 2500/4 Outlet—1” 3x400V Drain—1”...
  • Page 13 Tel: +36 96 544-240 • E-mail: contact@euro-clear.eu • Web: www.euro-clear.eu Euro-Clear Kft. water treatment equipment manufacturer and wholesale distributor 8. ROC Reverse osmosis regulator – installation and operation manual Read this manual carefully before any operation. BlueClear Industrial Reverse Osmosis Systems...
  • Page 14 Tel: +36 96 544-240 • E-mail: contact@euro-clear.eu • Web: www.euro-clear.eu Euro-Clear Kft. water treatment equipment manufacturer and wholesale distributor 8.1. Introduction This is an easy to use RO controller with programmable controlling and protection device. RO controller is specially designed for reverse osmosis water purification unit by contacting dosing pump, solenoid valve, electrical meter.
  • Page 15 Tel: +36 96 544-240 • E-mail: contact@euro-clear.eu • Web: www.euro-clear.eu Euro-Clear Kft. water treatment equipment manufacturer and wholesale distributor Meaning of the icons show non the LCD Icon Meaning / Description pump parameter configuration icon, when this icon appears, RO controller is...
  • Page 16 Tel: +36 96 544-240 • E-mail: contact@euro-clear.eu • Web: www.euro-clear.eu Euro-Clear Kft. water treatment equipment manufacturer and wholesale distributor low pressure value or lack of pressure high pressure value or full of pressure solenoid valve no running solenoid valve running...
  • Page 17 Tel: +36 96 544-240 • E-mail: contact@euro-clear.eu • Web: www.euro-clear.eu Euro-Clear Kft. water treatment equipment manufacturer and wholesale distributor Electrical connection scheme 1 phase: 3 phases: BlueClear Industrial Reverse Osmosis Systems Page: 16...
  • Page 18 Tel: +36 96 544-240 • E-mail: contact@euro-clear.eu • Web: www.euro-clear.eu Euro-Clear Kft. water treatment equipment manufacturer and wholesale distributor Connection of the water level probe Electrical connection of the high and low pressure switch Note 1: pressure switch of LPS is a normaly open contacting point...
  • Page 19 Tel: +36 96 544-240 • E-mail: contact@euro-clear.eu • Web: www.euro-clear.eu Euro-Clear Kft. water treatment equipment manufacturer and wholesale distributor Parameter calibration setting and erasing To achieve best level of protection of the pump, it is essential that the parameter calibration must be done immediately after succesful pump installation or pump maintenance.
  • Page 20 Tel: +36 96 544-240 • E-mail: contact@euro-clear.eu • Web: www.euro-clear.eu Euro-Clear Kft. water treatment equipment manufacturer and wholesale distributor - Press the button, the RO makes a „beep” sound and starts 20 seconds countdown. The LCD screen displaying: - Two pumps stop running and parameter calibration is completed.
  • Page 21 Tel: +36 96 544-240 • E-mail: contact@euro-clear.eu • Web: www.euro-clear.eu Euro-Clear Kft. water treatment equipment manufacturer and wholesale distributor Erasing former parameter calibration When pump reinstalled after maintenance or new pump is installed, user must erase the former parameter calibration and a new calibration must be done.
  • Page 22 Tel: +36 96 544-240 • E-mail: contact@euro-clear.eu • Web: www.euro-clear.eu Euro-Clear Kft. water treatment equipment manufacturer and wholesale distributor Basic operation - Pressing the key, user can alternate between the manual or auto mode which will be displayed ont he LCD screen by icon.
  • Page 23 Tel: +36 96 544-240 • E-mail: contact@euro-clear.eu • Web: www.euro-clear.eu Euro-Clear Kft. water treatment equipment manufacturer and wholesale distributor Fault record displaying The RO controller can memorize the last five faults wich cause the whole system stop running, so it is very convenient for the user to analyse the whole RO system working status.
  • Page 24 Tel: +36 96 544-240 • E-mail: contact@euro-clear.eu • Web: www.euro-clear.eu Euro-Clear Kft. water treatment equipment manufacturer and wholesale distributor RO controller accumulative runnin time displaying The RO controller can memorize how many hours of the whole system operated. So it is very convenient for the user to analyse the RO system working status and do maintenance.
  • Page 25 Tel: +36 96 544-240 • E-mail: contact@euro-clear.eu • Web: www.euro-clear.eu Euro-Clear Kft. water treatment equipment manufacturer and wholesale distributor RO controller parameter setting mode Step 1: press key to switch to manual state, the LCD displays: make sure the pump is not running Step 2: hold pressing button for at least 5 seconds, till controller makes a „beep”...
  • Page 26 Tel: +36 96 544-240 • E-mail: contact@euro-clear.eu • Web: www.euro-clear.eu Euro-Clear Kft. water treatment equipment manufacturer and wholesale distributor Step 5: after adjusting completed, hold pressing button for 5 seconds, till controller makes „beep” soundand LCD displays: Loosen button, adjusting store completed.
  • Page 27 Tel: +36 96 544-240 • E-mail: contact@euro-clear.eu • Web: www.euro-clear.eu Euro-Clear Kft. water treatment equipment manufacturer and wholesale distributor recovery time after overload protection, how many minutes waiting for recovery, range: 1 - 60 minutes, recommended setting: 1 minute recovery time after low voltage or overvoltage...
  • Page 28 Tel: +36 96 544-240 • E-mail: contact@euro-clear.eu • Web: www.euro-clear.eu Euro-Clear Kft. water treatment equipment manufacturer and wholesale distributor setting for dry running protection without pump loadn if its permanently exceeds the set value, range: 0 - 95% recommended setting: 70%...
  • Page 29 Tel: +36 96 544-240 • E-mail: contact@euro-clear.eu • Web: www.euro-clear.eu Euro-Clear Kft. water treatment equipment manufacturer and wholesale distributor high voltage protection, range: 0 - 295V recommended setting: 1 phase: 253V 3 phases: 427V start delay, high-speed pump start delay,...
  • Page 30 Tel: +36 96 544-240 • E-mail: contact@euro-clear.eu • Web: www.euro-clear.eu Euro-Clear Kft. water treatment equipment manufacturer and wholesale distributor flushing time when the permeate level reaches a high level, range: 0 – 254 recommended setting: 1 minute Communication link This RO controller has communication interface. To adopting simple peripheral equipment (slave controller), pump users can realize long distance monitoring function.
  • Page 31 Tel: +36 96 544-240 • E-mail: contact@euro-clear.eu • Web: www.euro-clear.eu Euro-Clear Kft. water treatment equipment manufacturer and wholesale distributor Basic function Slave controller, model SC1 with communication interface can realize long distance monitoring function. In the control room, pump users can realize all functions of RO (master controller) through SC1, including: voltage and ampere displaying, pump fault displaying, auto/manual switch, pump start/stop switch, pump running status displaying etc.
  • Page 32 Tel: +36 96 544-240 • E-mail: contact@euro-clear.eu • Web: www.euro-clear.eu Euro-Clear Kft. water treatment equipment manufacturer and wholesale distributor Main installation data Wire communication distance max 1200 metres by shield twisted pair cable (STP) for RS485 and CAN max 5000 metres by STP and RS485 extender...
  • Page 33 Tel: +36 96 544-240 • E-mail: contact@euro-clear.eu • Web: www.euro-clear.eu Euro-Clear Kft. water treatment equipment manufacturer and wholesale distributor the real running ampere is RO controlled will attempt to higher than the calibrated restart the pump every 30 running ampere, pump is over...

  • Page 34: Electrode (Cell) Adjustment

    Tel: +36 96 544-240 • E-mail: contact@euro-clear.eu • Web: www.euro-clear.eu Euro-Clear Kft. water treatment equipment manufacturer and wholesale distributor Electrode (cell) adjustment In order to ensure the measured results are valid, data distortion caused by bleb or standing water in the leading cell needs to be avoided. The set up needs to strictly follow the steps that can be seen on the pictures.
  • Page 35 Tel: +36 96 544-240 • E-mail: contact@euro-clear.eu • Web: www.euro-clear.eu Euro-Clear Kft. water treatment equipment manufacturer and wholesale distributor Comments: (1) The electrode needs to be installed to the pipeline’s lower part, where the flow rate is constant and bleb can rarely arise.
  • Page 36 Tel: +36 96 544-240 • E-mail: contact@euro-clear.eu • Web: www.euro-clear.eu Euro-Clear Kft. water treatment equipment manufacturer and wholesale distributor 12. The whole equipment’s stock Measuring panel Sensor Shackle Book of instruction BlueClear Industrial Reverse Osmosis Systems Page: 35...
  • Page 37 Tel: +36 96 544-240 • E-mail: contact@euro-clear.eu • Web: www.euro-clear.eu Euro-Clear Kft. water treatment equipment manufacturer and wholesale distributor Operating log Pressure Pressure Pressure Working after Flow of Flow of Water before after Conductivity hours booster permeate concentrate termperature Date...
  • Page 38 Tel: +36 96 544-240 • E-mail: contact@euro-clear.eu • Web: www.euro-clear.eu Euro-Clear Kft. water treatment equipment manufacturer and wholesale distributor INSTALLATION DATA SHEET ………………………. Name of the expert who will do the installation: Contacts of the expert who will do the installation: ...
  • Page 39 Euro-Clear Kft. water treatment equipment manufacturer and wholesale distributor The warranty and the warrantee are only valid if the installation was done by Euro-Clear Ltd or one of it’s accredited expert. The equipment’s installation can be ordered from the following contacts: Euro-Clear Ltd.
  • Page 40 …..............signature, stamp The warranty and guarantee are only valid in case the setting up has been completed by Euro-Clear Ltd. or its agent. You can order the setting up of the device at the details mentioned below. Please send us back the warranty document, setting up data sheet completely filled. In other case the warranty is not valid.
  • Page 41 Tel: +36 96 544-240 • E-mail: contact@euro-clear.eu • Web: www.euro-clear.eu Euro-Clear Kft. water treatment equipment manufacturer and wholesale distributor In case of a breakdown or fault, please inform us in written at the e-mail address contact@euro-clear.eu about the problem that has occured.
  • Page 42 Tel: +36 96 544-240 • E-mail: contact@euro-clear.eu • Web: www.euro-clear.eu Euro-Clear Kft. water treatment equipment manufacturer and wholesale distributor QUALITY CERTIFICATE 1. Issuer of the quality certificate: 2. Producer: Euro-Clear Ltd. Euro-Clear Ltd. 3. Punctual name of product (its function): Automatic reverse osmosis device.

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