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Remcor SID650A/80 Operator's Manual

Spiral icemaker dispenser operator's manual sid650a/80, sid650a/80-b, sid650a/80-bc, sid650w/80, sid650w/80-b, sid650w/80-bc
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Download this manual See also: Operator's Manual
Operator' s Manual
Distributed By:
Commercial Refrigeration Service, Inc.
WWW.IceCubes.NET
WWW.CorneliusParts.COM
(866) 423-6253
623-869-8881
Part No. 91704
August, 1995
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
REMCOR INC: 1995
SPIRAL ICEMAKER
DISPENSER
MODELS: SID650A/80
SID650A/80-B
SID650A/80-BC
SID650W/80
SID650W/80-B
SID650W/80-BC
220V, 60HZ, 1PH
PRINTED IN U.S.A

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Summary of Contents for Remcor SID650A/80

  • Page 1 Part No. 91704 August, 1995 THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This Manual must be read and understood before installing or operating this equipment REMCOR INC: 1995 SPIRAL ICEMAKER DISPENSER MODELS: SID650A/80 SID650A/80-B SID650A/80-BC SID650W/80 SID650W/80-B SID650W/80-BC 220V, 60HZ, 1PH PRINTED IN U.S.A...

  • Page 2: Table Of Contents

    REGULAR BASIS (OR AS REQUIRED) EVERY THREE MONTHS (OR AS REQUIRED) PERIODICALLY (OR AS REQUIRED) CLEANING INSTRUCTIONS ICE MAKER SECTION DISPENSER SECTION FOR UNITS WITH BEVERAGE SYSTEM COLD PLATE ........... .
  • Page 3 TABLE OF CONTENTS (cont’ d) FIGURE 1. ELECTRICAL WIRING INSTALLATION INSTRUCTIONS FIGURE 2. INSTALLATIONS DIMENSIONS FIGURE 3. MOUNTING TEMPLATE MODEL SID650-80 FIGURE 4. BEVERAGE SYSTEM SCHEMATIC B MODELS FIGURE 5. BEVERAGE SYSTEM SCHEMATIC ” BC”MODELS FIGURE 6. WIRING SCHEMATIC SID 850/250 FIGURE 7.

  • Page 4: General Information

    GENERAL INFORMATION DESCRIPTION The Remcor S.I.D. (Spiral Ice Maker/Dispenser) is a unique, self-contained, counter top style unit that automati- cally makes hard, clear cube quality ice and stores it in a sealed hopper for sanitary dispensing. The ice is made by a new, patented process on a spiral-shaped, stainless steel evaporator and produces true cube quality ice on the outside of the tubes.

  • Page 5: Installation Instructions

    INSTALLATION INSTRUCTIONS NOTE: A Cornelius Model XXXX water filter(or equal) ice maker quality water treatment unit MUST BE INSTALLED in the water supply line to the ice maker. Failure to do so may result in poor quality ice, low production output, and may cause premature failure of the ice maker evaporator and void the extended evaporator warranty.

  • Page 6: Figure 1. Electrical Wiring Installation Instructions

    3. Electrical A 4 x 2 junction box is located at the rear of the unit for the supply hook-up. Connect the ice maker to its own individual circuit per the national electric code and local code. See SPECIFICATIONS for ampacity and fuse size.
  • Page 7 AIR FLOW AIR FLOW 91704...

  • Page 8: Figure 3. Mounting Template Model Sid650-80

    1 -5/8-IN. 26-IN. 29- 1/4-IN. NOTE: SHADED AREA INDICATES OPENING IN CABINET BOTTOM FOR BEVERAGE TUBING FOR --B, --BC MODELS ONLY FIGURE 3. MOUNTING TEMPLATE MODEL SID650-80 14-IN. 15- 7/8-IN. UNIT OUTLINE FRONT 18 -3/4-IN. 22-IN. 1- 29/32-IN. 2-- 9/16-IN. 1 -5/8-IN.

  • Page 9: Beverage System

    1. Open the hinged service door on the upper left side panel. Remove ice drop cover and storage hopper cov- 2. Turn on water to ice maker. Make sure that the proper water level is attained in the float chamber before starting unit.
  • Page 10 91704...
  • Page 11 91704...

  • Page 12: Operating Instructions

    OPERATING INSTRUCTIONS A temperature sensing control bulb located in the storage hopper starts and stops the ice-making process in response to ice level in the hopper. With this ice level control “ calling”for ice (hopper ice level is low), ice begins to form on the stainless steel tubing coils in the evaporator section of the ice-maker.
  • Page 13 BROWN CONTROL TRANSFORMER STOP / ICE THICKNESS PROBE VEND SWITCH 91704 220/1/60 HZ START RELAY BIN T’ STAT CLEAN FLUSH CONDUCTIVITY CONTROL MOTOR HEATER BEVERAGE TRANSFORMER (OPTIONAL) 24 V TO BEVERAGE FAUCETS FIGURE 6. WIRING SCHEMATIC BLUE COMPRESSOR RUN CAP START CAP COMPRESSOR CONTRACTOR...
  • Page 14 HARVEST BLUE TIMER FUSE 1-1/4 AMP TIME DELAY AGITATOR MOTOR CAP BLUE CLEAN ICE MAKER STOP CONDUCTIVITY PUSH TO CONTROL FLUSH T-STAT BLUE GATE SOLENOID BEVERAGE SYSTEM TRANSFORMER (OPTIONAL) BLUE BLUE VEND SWITCH 24 VOLTS TO BEVERAGE SYSTEM (OPTIONAL) BLUE...
  • Page 15 HIGH SIDE SERVICE PORT COMPRESSOR LOW PRESSURE CONTROL BULB EVAPORATOR EXPANSION VALVE (TXV) 91704 HIGH PRESSURE CONTROL LOW SIDE SERVICE PORT PRESSURE SIGHT GLASS SUCTION ACCUMULATOR FIGURE 8. REFRIGERATION SCHEMATIC HOT GAS SOLENOID VALVE AIR-COOLED MODELS CONDENSER CONDENSER FILTER/ DRIER WATER-COOLED MODELS PRESSURE REGULATING...

  • Page 16: Maintenance

    (or as required) Cleaning of the ice maker is recommended on a regular basis not only for sanitary reasons, but also to maintain the performance of the unit. Build-up of line and scale can hinder ice-making production rates and interfere with proper dispensing of the ice.

  • Page 17: Dispenser Section

    6. Move the water float valve reservoir to the “ Clean”position by lifting slightly and pulling forward to raise the reservoir to the upper mounting screws. 7. Remove the float valve cover and add 4 ounces of Virginia Ice Machine Cleaner to the reservoir. CAUTION: Virginia Ice Machine Cleaner is a mild acid, therefore normal care should be taken when using.

  • Page 18: For Units With Beverage System

    8. Sanitize the inside of the hopper agitator, ice chute, the hopper cover and ice drop cover with a solution of 1 ounce of household bleach to 2 gallons of water. (200 PPM) 9. Replace the hopper cover and ice drop cover. Turn on the electrical power supply. The ice maker is ready for normal operation.
  • Page 19 Energize the faucet to flush the sanitizing solution from the syrup line and faucet. Continue to draw on the faucet until only syrup is dispensed. 7. Repeat Step 2 in reverse order to turn on the carbonator. Dispense at least 1 cup of beverage from each faucet.

  • Page 20: Troubleshooting Guide

    TROUBLESHOOTING GUIDE The following pages contain troubleshooting charts designed to aid an experienced service person in diagnosing any operating problem which may be experienced. It is assumed that normal service techniques and skills are familiar to the person doing the troubleshooting. In order to gain maximum benefit from these charts please note: 1.
  • Page 21 91704 START NO OPERATION OF ANY COMPONENT. GO TO ICE MAKER ABNORMAL. DISPENSER AND BEVERAGE WORK NORMALLY. GO TO 2 DOES NOT DISPENSE. ICE MAKER WORKS O.K. GO TO 3 PROBLEM WITH BEVERAGE FAUCETS OR DRINK QUALITY. GO TO 4...
  • Page 22 CIRCUIT OR GROUNDED WIRING. LINE VOLTAGE HIGH OR LOW? HIGH INSTALL BUCKING TRANSFORMER TO REDUCE LINE VOLTAGE. REMOVE ALL OTHER EQUIPMENT FROM ICE MAKER CIRCUIT. INSTALL NEW DEDICATED CIRCUIT FOR ICE MAKER. 1. TOTALLY INOPERATIVE POWER PRESENT AT REAR JUNCTION BOX?
  • Page 23 IS ICE PRODUCED? DOES COMPRESSOR RUN? GO TO 2.B DONE 91704 2. ICE MAKER PROBLEM DOES ICE MAKER OPERATE? ICE ON EVAPORATOR? GO TO 2.C IS ICE PRODUCTION NORMAL? IS ICE QUALITY NORMAL? GO TO 2.A GO TO 2.D GO TO 2.E...
  • Page 24 CHECK ADJUSTMENT OF TIMER CAM #4. (WATER DUMP) CHECK TIMER SWITCH #4. CHECK IF WATER DUMP VALVE IS STUCK OPEN. CHECK FOR REFRIGERANT UNDER-CHARGE. CHECK TXV VALVE. 2.A ICE MAKER PROBLEM RUN/STOP SWITCH? IS BIN THERMOSTAT OPEN? IS LOW- PRESSURE...
  • Page 25 2.B COMPRESSOR INOPERATIVE THERMAL PROTECTOR OPEN? COMPRESSOR BODY COLD? REPLACE THERMAL PROTECTOR. REPLACE CONTACTOR. 91704 LINE VOLTAGE WITHIN OF NAMEPLATE VOLTAGE? CONTACTOR PULLED CHECK FOR LOOSE OR BROKEN WIRING CONNECTION IN COMPRESSOR POWER CIRCUIT. CHECK CONTACTOR. CHECK STARTING RELAY. CHECK CAPACITOR(S). CHECK COMPRESSOR MOTOR.
  • Page 26 HARVEST TIMER RUNNING? WATER LEVEL NORMAL? PROBLEMS IN 2.A CHECK REFRIGERATION SYSTEM. COND. CONTROL ENERGIZED? CHECK TIMER SWITCH #1. CHECK ADJUSTMENT OF TIMER CAM #2. (HOT GAS) CHECK TIMER SWITCH #2. 2.C NO ICE ON EVAPORATOR EVAPORATOR COLD? CHECK WATER CHECK FOR OPEN CONDUCT PROBE WIRING.
  • Page 27 SHUTOFF ICE MAKER AND THAW EVAPORATOR. START ICE MAKER. AMBIENT ABOVE 60 F? VOLTAGE WITHIN 10%? DISCONNECT PROBE WIRE FROM CONDUCTIVITY CONTROL. DOES TIMER START? GAS OPERATION O.K.? WATER DUMP O.K.? HARVEST MOTOR OPERATION NORMAL? 91704 2.D FROZEN EVAPORATOR ARRANGE TO MAINTAIN MINIMUM 60 F AMBIENT.
  • Page 28 2.D (CONT’ D) REPLACE PROBE WIRE ON CONDUCTIVITY CONTROL DURING HARVEST CYCLE. DOES TIMER RETURN HOME? WAIT ONE FULL FREEZING CYCLE (APPROX. 6-10 MIN.) DOES HARVEST INITIATE? DOES ICE HARVEST NORMALLY? DONE CHECK ADJUSTMENT OF TIMER CAM #3. (HARVEST MOTOR) CHECK TIMER SWITCH #3.
  • Page 29 WATER LEVEL NORMAL? WATER TEMP. HIGH? AMBIENT TEMP. HIGH? ICE THIN? 91704 2.E LOW ICE PRODUCTION CHECK WATER ITEMS IN 2.A. NORMAL EFFECT. INSTALL REMCOR PRE-COOLER TO INCREASE CAPACITY. NORMAL EFFECT. ARRANGE FOR LOWER AMBIENT AIR TEMP. IF POSSIBLE. GO TO 2.C. CHECK REFRIGERATION SYSTEM.
  • Page 30 2.F POOR ICE QUALITY ICE CLOUDY? ICE SOFT? CHECK AIR PUMP. CHECK ADJUSTMENT OF TIMER CAM #4. (WATER PUMP) CHECK TIMER SWITCH #4. CHECK WATER DUMP VALVE. CHECK WATER FILTER. INCREASE WATER DUMP BY ADJUSTING TIMER CAM #4. INSTALL ADDITIONAL WATER TREATMENT DE- VICES FOR SPECIFIC PROBLEM WATER.
  • Page 31 DOES AGITATOR ROTATE? CHECK MOTOR CAPACITOR. CHECK TIMER SWITCH #5. CHECK AGITATOR MOTOR. HOPPER LEVEL TOO HIGH? CHECK BIN THERMOSTAT ADJUSTMENT. REPLACE BIN THERMOSTAT. ICE SLUSHY? DONE 91704 3. DISPENSER PROBLEM DOES GATE OPEN? CHECK FOR BLOWN SOLENOID FUSE IN ELEC- TRICAL BOX.
  • Page 32 4. BEVERAGE SYSTEM PROBLEM ONE OR MORE FAUCETS INOPERATIVE? BEVERAGE COLD? BEVERAGE PROPERLY CARBONATED? BEVERAGE TOO SWEET? BEVERAGE TOO WATERY? DONE CHECK WIRING CONNECTIONS TO IN- OPERATIVE FAUCETS. REPLACE INOPERATIVE FAUCETS. CHECK WIRING CONNECTIONS FROM 24V. TRANSFORMER. CHECK 24V. TRANSFORMER. CHECK REMOTE COOLING SYSTEM.

  • Page 33: Maintenance/Adjustment Procedures

    MAINTENANCE/ADJUSTMENT PROCEDURES THERMOSTAT ALTITUDE ADJUSTMENTS IMPORTANT: Adjust the bin thermostat setting only if storage hopper over fill is a problem. BIN THERMOSTAT 1. Open the hinged service door. 2. The adjustment screw is located below the “ Flush”switch on the left side of the electrical box. 3.

  • Page 34: Cleaning/Replace The Filter

    It is recommended that a power vacuum cleaner with a “ crevice”tool attachment be used. CLEARING EVAPORATOR FREEZE-UP WARNING: To prevent possible injury, do not place fingers or hand into ice maker nozzle or hopper with power applied to the unit.

  • Page 35: Harvest Time Adjustment

    Using a stop watch, time the cam switch tell-tales. Adjust the cam tabs as necessary for the required cycle times. MANUAL FILLING In the event that the ice maker is not functioning, the hopper may be manually filled with ice. 1. Open the hinged service door. 2. Place the “ Stop/Run”switch in the “ Stop”position.
  • Page 36 Distributed By: Commercial Refrigeration Service, Inc. WWW.IceCubes.NET WWW.CorneliusParts.COM FIGURE 9. HARVEST TIMER (866) 423-6253 623-869-8881 91704...

  • Page 37: Parts List

    DESCRIPTION Dispenser Components Gate Slide Depressor Retainer Agitator Vend Switch Switch Boot Agitator Motor with Gasket Agitator Motor Shaft Seal Agitator Motor Plate Insulation Sink Sink Grill Ice Chute, Back Section Ice Chute Cover Gate Gasket Gate Solenoid Assembly Gate Rebuilding Kit Agitator Motor Heater Agitator Motor Gasket DESCRIPTION...
  • Page 38 PARTS LIST (CONT’ D) DESCRIPTION Refrigeration Components Compressor Compressor Mounting Kit Air Pump Hose Adaptor, 3/8 NPT X 3/8 Barb Hose Adaptor 90 , 3/8 NPT X 3/8 Barb Condenser Fan Motor Condenser Fan Blade Float and Tank Assembly Condenser Air-Cooled Condenser Shroud Tinnerman Clip, Shroud Filter (Drier)

  • Page 39: Warranty

    IMI Cornelius Inc. and Remcor Products Company warrants that all equipment and parts are free from defects in material and workmanship under normal use and service. For a copy of the warranty applicable to your Cornelius and or Remcor product, in your country, please write, fax or telephone the IMI Cornelius office nearest you.
  • Page 40 Distributed By: Commercial Refrigeration Service, Inc. WWW.IceCubes.NET WWW.CorneliusParts.COM (866) 423-6253 623-869-8881 CORPORATE HEADQUARTERS: Remcor Incorporated 500 Regency Drive Glendale Heights, IL 60139 (708) 980--6900...

This manual is also suitable for:

Sid650w/80-bcSid650a/80-bcSid650a/80-bSid650w/80Sid650w/80-b

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