Table of Contents
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Table of Contents
Troubleshooting
Related Manuals for Zirkon zahn ZIRCONFEN 600
Summary of Contents for Zirkon zahn ZIRCONFEN 600
- Page 1 zirkonofen 6oo – 6oo/V2 operator’s and maintenance manual...
- Page 2 02 02 Operator’s and Maintenance Manual Zirkonofen Machine type: 600 & 600/V2 Version: 27/07/2020 Copyright 2020 Zirkonzahn GmbH/S.r.l.
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Page 4: Table Of Contents
04 04 TABLE OF CONTENTS Symbols used in this Operator’s and Maintenance Manual ......08 Pictograms on the Zirkonofen 600 &... - Page 5 05 05 Zirkonofen 600 & 600/V2 sintering furnaces ........20 Technical data .
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Page 8: Symbols Used In This Operator's And Maintenance Manual
08 08 SYMBOLS USED IN THIS OPERATOR’S AND MAINTENANCE MANUAL Caution: Source of danger! Caution: Hazardous voltage! Caution: Danger of explosion! Caution: Hot surface – burn risk! Prohibition: Access by unauthorised personnel is strictly forbidden! Prohibition: Carrying out repair and maintenance works while the machine is running! Prohibition: The use of water, compressed air or solvents is strictly forbidden! Mandatory sign: Unplug from mains power! Mandatory sign: Breathing protection is essential! -
Page 9: Pictograms On The Zirkonofen 600 & 600/V2 Sintering Furnaces
09 09 PICTOGRAMS ON THE ZIRKONOFEN 600 & 600/V2 SINTERING FURNACES The symbols (indications) listed below are attached to the device and serve to indicate uncertain and dangerous situations. The symbols have to be kept clean and to be immediately exchanged, if they detach or if they are damaged. - Page 10 10 10...
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Page 11: Safety / Residual Risks
CHAPTER 11 11 SAFETY / RESIDUAL RISKS SAFETY / RESIDUAL RISKS MANUFACTURER Zirkonzahn GmbH/S.r.l., Headquarters Italy – 39030 Gais – BZ, is the manufacturer of the Zirkonofen 600 & 600/V2 sintering furnaces and is referred throughout the Operator’s and Maintenance Manual as Zirkonzahn. INFORMATION This Operator’s and Maintenance Manual is an integral part of the Zirkonofen 600 &... -
Page 12: Purpose
CHAPTER 12 12 SAFETY / RESIDUAL RISKS PURPOSE The intended use of the device is outlined in this chapter. In this connection a hazard analysis was done on the Zirkonofen 600 & 600/V2 sintering furnaces. The manufacturer does not accept any responsibility for applications not described here which do Intended use All Zirkonofen 600 &... -
Page 13: Warranty
CHAPTER 13 13 SAFETY / RESIDUAL RISKS WARRANTY In order to make use of the warranty service, exclusively original consumable materials (pre- sintered zirconia) provided by Zirkonzahn must be used. Wear parts (heating elements) are excluded from the warranty. From the moment the new furnace is delivered, Zirkonzahn grants a warranty of 12 months for the equipment (except wear parts). -
Page 14: Technical Development
CHAPTER 14 14 SAFETY / RESIDUAL RISKS Technical development Zirkonzahn is not required to make any technical amendments or improvements related to subsequent design changes. SAFETY REGULATIONS Read and follow the safety instructions in this Operator’s and Maintenance Manual to avoid danger to persons and damage to property. -
Page 15: Workplace, Handling, References To Safety
CHAPTER 15 15 SAFETY / RESIDUAL RISKS Workplace, handling, references to safety - Provide optimal work height. - Position the equipment in order to access all operating elements without problems. Troubleshooting Manual, the Zirkonofen 600 & 600/V2 sintering furnaces must be turned off. Prevent unauthorised operation. -
Page 16: Equipment's Transport, Unpacking And Setting Up
CHAPTER 16 16 SAFETY / RESIDUAL RISKS EQUIPMENT’S TRANSPORT, UNPACKING AND SETTING UP industrial safety regulations. - A forklift or a lift tray truck are recommended for the transport of the pallet (weight approx. 200 kg). Caution when lifting! - The Zirkonofen 600 & 600/V2 sintering furnaces have to be moved and put down on surfaces with suitable stability, in a dry place and in a non-corrosive environment. -
Page 17: Dispatch And Freight Costs
CHAPTER 17 17 SAFETY / RESIDUAL RISKS DISPATCH AND FREIGHT COSTS Unless otherwise agreed in writing, the buyer is responsible for dispatch, freight and possible import fees. Check the delivery for completeness and integrity immediately after receipt. Evident defects must be noted on the delivery notes, in order to claim for compensation against the carrier company. - Page 18 CHAPTER 18 18 SAFETY / RESIDUAL RISKS...
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Page 19: Components
CHAPTER 2 19 19 COMPONENTS COMPONENTS... -
Page 20: Zirkonofen 600 & 600/V2 Sintering Furnaces
CHAPTER 2 20 20 COMPONENTS ZIRKONOFEN 600 & 600/V2 SINTERING FURNACES 02 + 06 01. Control panel with display 02. Heating elements 03. Security switch 04. On/Off switch 05. Ventilator 06. Thermal sensor 07. Electronics... -
Page 21: Technical Data
CHAPTER 3 21 21 TECHNICAL DATA TECHNICAL DATA Technical data Zirkonofen 600 & 600/V2 sintering furnaces Maximum energy consumption of the control unit 700 W Mains voltage 100 – 130 V 50 – 60 Hz 210 – 240 V 50 – 60 Hz Temperature up to 1700 °C Weight sintering furnace... - Page 22 CHAPTER 3 22 22 TECHNICAL DATA...
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Page 23: Installation / First Start-Up
CHAPTER 4 23 23 INSTALLATION / FIRST START-UP INSTALLATION / FIRST START-UP TRANSPORT AND UNPACKING - Check if the supply is in accordance with the delivery note. - Check the delivery for completeness and integrity immediately after receipt. Evident defects must be noted on the delivery notes, in order to claim for compensation against the carrier company. -
Page 24: Setting Up And Installation
CHAPTER 4 24 24 INSTALLATION / FIRST START-UP SETTING UP AND INSTALLATION Important instructions for setting up the system The Zirkonofen 600 & 600/V2 sintering furnaces have to be operated under the following conditions only: - Up to 2000 m above sea level. - Ambient temperature range from 15 °C to 30 °C. -
Page 25: First Start-Up
CHAPTER 4 25 25 INSTALLATION / FIRST START-UP Connection to the power supply system via residual-current circuit breaker: standard 2004/108 EC. - The leakage current is 20 mA AC; however, it can also be higher at the starting torque. - Provide a suitable alternative protective measure. - Permissible residual-current circuit breakers, Type A or B (30 mA). - Page 26 CHAPTER 4 26 26 INSTALLATION / FIRST START-UP...
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Page 27: Operation
CHAPTER 5 27 27 OPERATION OPERATION TRAINING AND PRACTICE The training on device operation with demos of the several possibilities of application is best achieved by a CAD/CAM introductory course by Zirkonzahn. during the course. Training related information and schedules are provided by your Zirkonzahn partners or available under www.zirkonzahn-education.com. - Page 28 CHAPTER 5 28 28 OPERATION...
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Page 29: Sintering Programmes
CHAPTER 6 29 29 SINTERING PROGRAMMES SINTERING PROGRAMMES The duration of the sintering process depends on the selected programme: Programme 1 – ICE Standard 1500 °C - ICE Zirkon Transluzent - Prettau 4 Anterior ® ® - Prettau 4 Anterior Dispersive ®... - Page 30 CHAPTER 6 30 30 SINTERING PROGRAMMES...
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Page 31: Cleaning And Maintenance
CHAPTER 7 31 31 CLEANING AND MAINTENANCE CLEANING AND MAINTENANCE SAFETY MEASURES WHEN CLEANING THE DEVICE - Wear respiratory protection, safety goggles and protective gloves when cleaning the device. - Unplug from mains power! CAUTION: When designing the device we assumed that all operators have a basic technical knowledge. -
Page 32: Cleaning Instructions
CHAPTER 7 32 32 CLEANING AND MAINTENANCE CLEANING INSTRUCTIONS Incorrect cleaning or failure to follow cleaning instructions might damage single components or seriously endanger operators! Maintenance work must only be executed by well-trained personnel. Personal safety equipment is required! MAINTENANCE AND CONTROL Regular controls Before commencing any operation with this device, the following controls must be executed in this order:... -
Page 33: Repairs / Troubleshooting
CHAPTER 8 33 33 REPAIRS / TROUBLESHOOTING REPAIRS / TROUBLE- SHOOTING DETECTED FAULTS If malfunctions or defects are detected during the maintenance of the device, these must be remedied before the renewed start-up, in order to ensure a trouble-free and safe operation. Unplug from mains power when carrying out any connection and maintenance work! Defects, damages and malfunctions must be reported without delay to Zirkonzahn or to the only under their guidance or in accordance with the Operator’s and Maintenance Manual. -
Page 34: Exchange Of Heating Elements
CHAPTER 8 34 34 REPAIRS / TROUBLESHOOTING EXCHANGE OF HEATING ELEMENTS CAUTION: All spare parts have to be handled carefully since they are fragile. Only use original spare parts by Zirkonzahn. Unscrew the 8 screws from the upper cover Carefully remove the 4 clamping screws from plate and remove it. - Page 35 CHAPTER 8 35 35 REPAIRS / TROUBLESHOOTING The ceramic terminal block has to be mounted Use the Allen key to properly fi x the ceramic at 3.6 – 3.7 cm from the heating element’s end. terminal block (Caution: risk of breakage). Carefully insert the new heating elements.
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Page 36: Replacing The Thermal Sensor
CHAPTER 8 36 36 REPAIRS / TROUBLESHOOTING REPLACING THE THERMAL SENSOR CAUTION: All spare parts have to be handled carefully since they are fragile. Only use original spare parts by Zirkonzahn. Unscrew the 8 screws from the upper cover Loosen the two upper screws of the ceramic plate and remove it. -
Page 37: Return
CHAPTER 8 37 37 REPAIRS / TROUBLESHOOTING RETURN contract in order to discuss in detail further steps. If return shipment is required, always use the original packaging. Use suitable packing when returning components! DISMANTLING In case of dismantling, proceed in the reverse order of the equipment set-up. Follow the same safety procedures (see “First start-up"... - Page 38 38 38 NOTES...
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- Page 40 H U M A N Z I R C O N I U M T E C H N O L O G Y Zirkonzahn Worldwide – Tel +39 0474 066 660 – info@zirkonzahn.com – www.zirkonzahn.com All information is subject to change. Errors and omissions excepted. Version: 27/07/2020...