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手動圧着工具
手動圧着工具
手動圧着工具
手動圧着工具
Manual crimping tools
取扱説明書 / INSTRUCTION MANUAL
取扱説明書
取扱説明書
取扱説明書
注意
注意
注意
注意
CAUTION :
Be sure to read this Instruction Manual carefully before using it to secure safety in operation.
In addition, save this Instruction Manual so that it is available whenever necessary for review.
６ ６ ６ ６ 版 版 版 版 / / / / sixth edition
HT304 型 型 型 型
HT304
HT304
HT304
ヒロセ電機株式会社
ヒロセ電機株式会社
ヒロセ電機株式会社
ヒロセ電機株式会社
HIROSE ELECTRIC CO., LTD.
Type HT304
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Table of Contents
Related Manuals for Hirose HRS HT304 Series
Summary of Contents for Hirose HRS HT304 Series
- Page 1 CAUTION : Be sure to read this Instruction Manual carefully before using it to secure safety in operation. In addition, save this Instruction Manual so that it is available whenever necessary for review. ヒロセ電機株式会社 ヒロセ電機株式会社 ヒロセ電機株式会社 ヒロセ電機株式会社 HIROSE ELECTRIC CO., LTD.
- Page 2 はじめに はじめに はじめに はじめに このたびは，手動圧着工具をご購入いただき誠にありがとうございます。 ご使用の前に必ず本書を良くお読みいただき十分ご理解の上、 正しくご使用くださいますようお願い致しま す。 安全にご使用していただくために 安全にご使用していただくために 安全にご使用していただくために 安全にご使用していただくために 安全についての注意事項 安全についての注意事項 安全についての注意事項 安全についての注意事項 注意 注意 注意 注意 。...
- Page 3 This tool shall only be used for its originally intended purpose while following the instructions specified in this Instruction Manual. Hirose assumes no responsibility for any misuse of the tool other than the intended use. Modifications to this tool is prohibited. We assume no responsibility for accidents resulting from modifications.
- Page 4 目 目 目 目 次 次 次 次 １ １ １ １ . 工具使用上の注意及び保守 工具使用上の注意及び保守 ..................１ １ １ １ 工具使用上の注意及び保守 工具使用上の注意及び保守 ２ ２ ２ ２ . 圧着作業基本要領 圧着作業基本要領 ...................... ３ ３ ３ ３ 圧着作業基本要領 圧着作業基本要領 ２ ２ ２ ２ -１ １ １ １ . 圧着端子各部の名称及び機能 圧着端子各部の名称及び機能...
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Page 5: Table Of Contents
CONTENTS 1. Precautions in handling the tool and maintenance ............1 2. Basic outline of crimping operation ................3 2-1. Configuration and function of crimping contact ................3 2-1-1. Configuration of crimping contact ..........................3 2-1-2. Function of each part of crimping contact........................3 2-2. -
Page 6: Precautions In Handling The Tool And Maintenance
１ １ １ １ .工具使用上の注意及び保守 工具使用上の注意及び保守 工具使用上の注意及び保守 工具使用上の注意及び保守/ Precautions in handling the tool and maintenance ■ ■ ■ ■ 使用上の注意 使用上の注意 使用上の注意 使用上の注意 Handling precautions ■ The tools can not be adjusted for crimp height or configuration. Only specified wire size, construction and type must be used with the applicable contact and tool. Do not crimp other than the specified contact or wire. - Page 7 ■ ■ ■ ■ 保守と点検 保守と点検 保守と点検 保守と点検 ■ Maintenance and inspection [Routine maintenance] Upon completion of work wipe the tool with a soft cloth to remove any stains or foreign particles, specially in the crimper and anvil areas. Close the handles making sure that the crimper and anvil slide smooth, without any interference. Store in the dry place.
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Page 8: Basic Outline Of Crimping Operation
２ ２ ２ ２ . 圧着作業基本要領 圧着作業基本要領 / / / / Basic outline of crimp operation 圧着作業基本要領 圧着作業基本要領 General describes of the crimp process. ２ ２ ２ ２ -１ １ １ １ . 圧着端子各部の名称及び機能 圧着端子各部の名称及び機能 圧着端子各部の名称及び機能 圧着端子各部の名称及び機能 / / / / Configuration and function of crimp contact ２... -
Page 9: Stripping Of Wire Outer Insulation
Bellmouth (flare)…… Critical configuration of the crimp section of the contact whose function is to avoid breakage of the terminated conductor and assure strength of the crimp. Serrations ....Deformations or cross-serrations of the material inside the wire barrel whose function is to break possible oxidation films on the contact and conductors during the crimping, thus assuring stable electrical connection. -
Page 10: Crimp Height
２ ２ ２ ２ -３ ３ ３ ３ . ベルマウス ベルマウス ベルマウス ベルマウス / / / / Bellmouth (flare) Bellmouth Bellmouth must be present at the rear of the conductor crimped section and must be within the specified dimensions. Size of it varies with each contact style. Absence of the bellmouth may cause conductor breakage and will affect the tensile strength of the crimp. -
Page 11: Testing Method Of Tensile Strength
２ ２ ２ ２ -５ ５ ５ ５ -２ ２ ２ ２ .引っ張り強度の試験方法 引っ張り強度の試験方法 / / / / Testing method of tensile strength 引っ張り強度の試験方法 引っ張り強度の試験方法 Secure the crimped contact on applicable fixture assuring that the wire can be freely pulled and the force can be measured. Apply pull at the rate of 20 to 80 mm per minute until the failure of the crimp section (wire pulled-out). -
Page 12: Example Of Defective Crimping
２ ２ ２ ２ -６ ６ ６ ６ -２ ２ ２ ２ . 圧着不良例 圧着不良例 圧着不良例/ / / / Example of defective crimping 圧着不良例 None or excessive bellmouth Excessive bell mouth No bell mouth Caused by incorrect positioning of the contact in the crimping section of the tool. - Page 13 Loose Caused by the loose conductor in the wire. Can cause erratic electrical connection and loss of wire retention in the crimp sections of the contact. /Deformed contact (Bent UP/DOWN) Can be caused by the wear of the tool, positioning of the contacts Down in the crimping sections of the tool or handling of the contact.
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Page 14: Insertion Of Contact Into Housing
Uneven anvil indentation Caused by the wear of the anvil side of the tool. Can cause degradation of the electrical connection. Uneven anvil indentation 良品/ Good product EEEven anvil indentation /Damage or nicks on the crimp’s outer surfaces. Caused by damage or wear of the crimp sections of the tool. Can cause deformation of the contact, cracks or peels of the Damage or nick material. -
Page 15: Assembling Procedure (Example)
２ ２ ２ ２ -７ ７ ７ ７ -２ ２ ２ ２ . 組立手順（例） 組立手順（例）/ Assembling procedure (example) 組立手順（例） 組立手順（例） 1) Hold the terminated wire within 10 cm of the end of the crimped contact. 2) Orient the contact lance as shown on illustration on the left and align it with the housing. 3) Insert it until the lance is fully engaged, confirmed with an audible sound. -
Page 16: Verification Of The Complete Contact Insertion
２ ２ ２ ２ -７ ７ ７ ７ -５ ５ ５ ５ . 組立後の確認 組立後の確認 / Verification of the complete contact insertion 組立後の確認 組立後の確認 1) Verify visually that the lance is fully engaged in the Pull direction rectangular opening. 2) Apply slight pull force on the wire in the direction shown on the illustration and verify that... -
Page 17: Configuration Of Tools
３ ３ ３ ３ . 工具の外観及び各部の名称 工具の外観及び各部の名称 / Configuration of the tool 工具の外観及び各部の名称 工具の外観及び各部の名称 (237) 231 5 Tool number Date of manufacture HRS logo Serial number Country of origin Ratchet Crimper Anvil Moving handle Release pin Contact holder (if applicable) -
Page 18: Table Of Tools
４ ４ ４ ４ . 工具一覧表 工具一覧表 工具一覧表 / Table of tools 工具一覧表 計算断面積(mm Tool number Applicable contact No. Applicable HRS Ourtside diameter HRS Tool No. Sectional area(mm contact No. of covering — —... -
Page 19: Operating Procedure
５ ５ ５ ５ .作業手順 作業手順 作業手順 作業手順 / Operating procedures 注意 注意 注意 注意 CAUTION To prevent injury, do not place the fingers between the handles or crimping sections. HRS tool number HRS logo Release pin Hold the tool with HRS logo and HRS tool number Contact stop facing up. -
Page 20: Replacing The Crimper
6) Withdraw the terminated wire from the tool, holding it by the wire. Excersise caution not to catch the contact in any part of the tool while doing it. 7) Verify the crimp correct dimensions refer to paragraph 7. “Table of crimping conditions and crimping quality standard”. (Caution) When inserting the contact into the tool or taking it out from the tool be careful that the contact is not caught with the cable stopper, anvil, etc., and is not deformed. -
Page 21: Crimping Conditions And Crimping Quality Standard
７ ７ ７ ７ . 圧着条件及び圧着品質基準 圧着条件及び圧着品質基準/Crimping conditions and crimping quality standard 圧着条件及び圧着品質基準 圧着条件及び圧着品質基準 1) Check to be sure that the contact that has been crimped using the tool satisfies the standerd described in “8.Table of crimping conditions and crimping quality standard" with respect to the crimp height and the tensile strength. 2) Check to be sure that the contact that has been crimped using the tool is within the standard of good product with respect to the shape. -
Page 22: Table Of Crimping Conditions And Crimping Quality Standard
８ ８ ８ ８ . 圧着条件及び圧着品質基準表 圧着条件及び圧着品質基準表 圧着条件及び圧着品質基準表/ 圧着条件及び圧着品質基準表 Table of crimping conditions and crimping quality standard 電線ストリップ寸法 / Stripping dimension of wire HT304/DF33-2022S Tool product No. /Standard applicable wire / Crimping quality standard 適合端子製品番号 AWG 芯線構成 被覆外径 寸法 項目 寸法... - Page 23 電線ストリップ寸法 / Stripping dimension of wire HT304/HR34B-1 Tool product No. 2.9 3.5 /Standard applicable wire / Crimping quality standard 適合端子製品番号 AWG 芯線構成 被覆外径 寸法 項目 寸法 STYLE Applicable Structure of Outside Item Dimension Item Dimension contact product diameter of Pull force 芯線先端位置...
- Page 24 （５）本製品仕様について、改良のため将来予告なしに変更することがあります。 CAUTION (1) No part of this manual may be reproduced without the written permission of Hirose Electric Co., Ltd. (2) Descriptions in this manual are subject to change without notice. (3) We assume no liability to any claim for loss or failure to earn profit resulting from the use of the machine.
- Page 25 ヒロセ電機株式会社 HIROSE ELECTRIC CO., LTD. 5-23, OSAKI 5-CHOME, SHINAGAWA-KU, TOKYO 141-8587, JAPAN TELEX: J2468237 HRSELE TELE FAX: 03-3493-2933 CABLE: BESELECONHIROSE TOKYO, PHONE: 03-3491-9741 http://www.hirose-connectors.com Phone: (805) 5227958 Hirose Electric (U.S.A), Inc. 2688 Westhills Court, Simi Valley, Calif. 93065-6235 Tele-Fax: (805) 5223217...
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