Red Ion CSPID Series Quick Start Manual

Red Ion CSPID Series Quick Start Manual

Modular controller pid modules

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MODEL CSPID – MODULAR CONTROLLER SERIES PID MODULES
GENERAL DESCRIPTION
The Model CSPID series modules are full featured PID controllers designed
for use with the Modular Controller Series. The CSPID1 is a single loop
controller, while the CSPID2 is a dual loop controller. The design of the system
provides a true modular PID control platform for multi-zone control
applications. The modules can accept a wide range of thermocouple, RTD, 0-10
V, 0/4-20 mA signals. With multiple discrete outputs, plus an optional analog
output (CSPID1 only), the CSPID modules can perform virtually any
combination of time-proportioning or linear control for heat, cool, or heat/cool
applications. The discrete outputs may also be assigned to one of seven internal
soft alarms. The CSPID1's optional linear output can be assigned to transmit
virtually any internal variable.
The CSPID modules connect and communicate via a backplane connection to
the CSMSTR Modular Controller Series Master. The CSMSTR, equipped with
serial ports as well as an Ethernet port, allows the system to share data with PCs,
PLCs, and SCADA systems. The Master supports any combination of up to 16
CS Series modules.
The CSPID modules are available with various discrete output combinations,
including relays, open drain MOSFETs, and triac outputs. For applications
requiring large loads to be controlled, several DIN rail mount relays are available.
The modules can operate in On/Off, P, PI, or PID control mode, and use an
on-demand Auto-Tune that establishes the tuning constants. The PID constants
may be fine-tuned through the serial or Ethernet interface. The modules employ
a unique overshoot suppression feature, which allows the quickest response
without excessive overshoot. The modules can also be operated in manual mode,
providing the operator with direct control of the output.
Internal power management circuits allow the modules to be replaced while
power is applied, which reduces downtime in the event of a relay failure. All
configuration information is stored locally within each module, as well as in the
Master, so replacement modules do not need to be configured.
The Modular Controller Series' high density packaging and DIN rail
mounting saves time and panel space. The backplane connection provides power
and communication to the module and snaps easily onto standard top hat (T)
profile DIN rail.
CONFIGURATION
The Modular Controller Series is configured with Windows
Crimson™ software. The software is an easy to use, graphical interface which
provides a means of communication configuration, as well as commissioning
and calibration of new systems.
For Sales and Support, Contact Walker EMD • Toll-free: (800) 876-4444 • Tel: (203) 426-7700 • Fax: (203) 426-7800 • www.walkeremd.com
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US LISTED
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IND. CONT . EQ.
34AD
ALARMS
assigned to trigger any output. This includes four process alarms, two heater
current, and one input fault alarm.
ANALOG OUTPUT OPTION (CSPID1 ONLY)
configured and scaled for control or re-transmission purposes.
HEATER CURRENT MONITOR OPTION
heater degradation, or heater circuit failure. The input connects to a current
transformer with an output of 100 mA AC to ensure that proper heater current is
present when the control output is on, and that little or no current is present when
the output is off. This option provides immediate warning of a circuit short or
open, instead of waiting for a high or low temperature shutdown alarm.
®
compatible
1
DEDICATED SINGLE AND DUAL PID MODULES FOR THE
MODULAR CONTROLLER SERIES
HOT-SWAPPABLE REPLACEMENT REDUCES DOWNTIME
AUTO ADDRESSING MINIMIZES CONFIGURATION TIME
FULLY ISOLATED DESIGN PROVIDES RELIABLE OPERATION
PID CONTROL WITH REDUCED OVERSHOOT
UNIVERSAL INPUTS ACCEPT TC, RTD, 0-10 V and 0/4-20 mA
SIGNALS
ON DEMAND AUTO-TUNING OF PID SETTINGS
DC ANALOG OUTPUT (OPTIONAL, CSPID1 ONLY)
HEATER CURRENT INPUT (OPTIONAL) ENSURES DETECTION
OF HEATER CIRCUIT FAILURE
®
WINDOWS
CONFIGURATION SOFTWARE
Each loop within the modules has seven internal "soft" alarms, which can be
The optional DC Analog Output (10 V or 20 mA) can be independently
The optional Heater Current Monitor input is useful for early warning of
CAUTION: Risk of Danger.
Read complete instructions prior to
installation and operation of the unit.
DIMENSIONS In inches (mm)
Bulletin No. CSPID1-E
Drawing No. LP0542
Released 3/07
CAUTION: Risk of electric shock.

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Summary of Contents for Red Ion CSPID Series

  • Page 1 ALARMS Each loop within the modules has seven internal “soft” alarms, which can be The Model CSPID series modules are full featured PID controllers designed assigned to trigger any output. This includes four process alarms, two heater for use with the Modular Controller Series. The CSPID1 is a single loop current, and one input fault alarm.
  • Page 2: Safety Summary

    SAFETY SUMMARY PROCESS INPUT: ACCURACY MAX CONTINUOUS All safety related regulations, local codes and instructions that appear in the INPUT RANGE IMPEDANCE RESOLUTION (18 TO 28 °C) OVERLOAD manual or on equipment must be observed to ensure personal safety and to 10 V 0.1% span 1 M Ohm...
  • Page 3: Block Diagram

    11. ALARMS: Altitude: Up to 2000 meters Modes: 15. CERTIFICATIONS AND COMPLIANCES: Manual SAFETY Absolute High Acting UL Listed, File # E302106, UL508, CSA C22.2 No. 14-M05 Absolute Low Acting LISTED by Und. Lab. Inc. to U.S. and Canadian safety standards Deviation High Acting IEC 61010-1, EN 61010-1: Safety requirements for electrical equipment Deviation Low Acting...
  • Page 4: Emc Installation Guidelines

    EMC INSTALLATION GUIDELINES 5. In extremely high EMI environments, the use of external EMI suppression devices such as Ferrite Suppression Cores for signal and control cables is Although Red Lion Controls Products are designed with a high degree of effective. The following EMI suppression devices (or equivalent) are immunity to Electromagnetic Interference (EMI), proper installation and wiring recommended: methods must be followed to ensure compatibility in each application.
  • Page 5: Wiring Connections

    WIRING WIRING CONNECTIONS All conductors should meet voltage and current ratings for each terminal. Also, cabling should conform to appropriate standards of good installation, local codes and regulations. When wiring the module, use the numbers on the label to identify the position number with the proper function. Strip the wire, leaving approximately 1/4"...
  • Page 6 CSPID1 OUTPUT CONNECTIONS Analog Output Outputs 1 and 2 - Relay Version Output 3 Outputs 1 and 2 - Triac Version Outputs 1 and 2 - Solid State Version CSPID2 OUTPUT CONNECTIONS Outputs 1- 4 - Relay Version Outputs 1- 4 - Solid State Version Outputs 1- 4 - Triac Version For Sales and Support, Contact Walker EMD •...
  • Page 7: Ordering Information

    LEDS Error States STS – STATUS LED Solid Red Module not controlling, and not communicating. The Status LED is a dual color LED that provides information regarding the Module is controlling properly, but has lost Green/Pulsing Red state of the module. This includes indication of the various stages of the start-up communication with the Master.
  • Page 8 LIMITED WARRANTY The Company warrants the products it manufactures against defects in materials and workmanship for a period limited to two years from the date of shipment, provided the products have been stored, handled, installed, and used under proper conditions. The Company’s liability under this limited warranty shall extend only to the repair or replacement of a defective product, at The Company’s option.

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