Marsen UTL-200 Operation And Service Manual

Portable ullage temperature interface detector

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OPERATION AND SERVICE MANUAL

UTL-200

Portable Ullage Temperature Interface Detector

(Gas-Tight)

NOTE

- Before using the instrument please read this manual

- Determines Ullage, Temperature, Interface

- Detection of Ultra Sensing Probe

- Measuring Tape : 15 / 30 / 37 m

- Easy Installation & Operation

- Easy Maintenance

MARSEN, Head Office

5, Saejinmok-gil, Gangseo-gu, Busan, Korea

Tel

: +82-51-831-2108

Fax

: +82-51-831-2109

Version : 1.7

Release : July 17, 2013

URL

: http://www.marsen.co.kr

Mail

: marsen@marsen.co.kr

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Summary of Contents for Marsen UTL-200

Page 1 - Determines Ullage, Temperature, Interface - Detection of Ultra Sensing Probe - Measuring Tape : 15 / 30 / 37 m - Easy Installation & Operation - Easy Maintenance MARSEN, Head Office : +82-51-831-2108 : http://www.marsen.co.kr : +82-51-831-2109 Mail : marsen@marsen.co.kr...
Page 3: Table Of Contents
Interface Detection ..................................... 7 3.1.4 Temperature Measurement ..................................7 Measuring Tape ..............................8 OPERATION ............................9 UTL-200 Layout ..............................9 Deck Valve Diagram ............................10 Functions of Panel Button ..........................12 Internal Setting ..............................14 4.4.1 Set the Temperature Correction ................................ 14 4.4.2...
Page 5 Battery Check ............................... 24 Battery Replacement ............................25 Sensing Probe Replacement .......................... 26 6.4.1 Separation of Sensing Probe ................................26 6.4.2 New Sensing Probe connection ................................. 26 Display Unit Replacement ..........................27 Tape Wipers Replacement ..........................28 Tape Replacement .............................. 29 Procedure of Insulation test ..........................
Page 7: Before Use
Recommend to check and calibrate as described at maintenance part of this manual for normal operation of the UTL-200. Carry out the periodic inspection and the calibration by the maker at least once a year. Use the original components and spare parts.
Page 8: The General Description Of The Products
UTL-200 is satisfied the requirements of MARPOL 1973/78, Regulation 15(3)(b) and Resolution MEPC.5(XIII) Annex 4.
Page 9: Features
UTL-200 as of Oil/Water interface detector of GAS-TIGHT has various characteristics. It can be summarized briefly as follows. Immediately Measurement The tape measure is wound up the inside of UTL-200 body, and can be identified immediately using a tape measure when detected the physical properties. Ultrasonic Detection UTL-200 is a product with high responsiveness in any liquid by applying an ultrasonic sensor.
Page 10: General Description
WATER (CONTINUOUS BEEP) Using the key switch operation function, UTL-200 can be occurring the LED flashing equal cycle like the beep operation as above. If around the dark or noisy environment, this function can be useful. In addition, it provide the function that can be check the physical property and the current measured temperature value with illuminating the LCD Backlight using the key switch operation.
Page 11: Specification
UTL-200 OPERATION MANUAL Rev. : 1.7 2 SPECIFICATION - Accuracy of Ullage Interface detection : ±2 mm - Ullage Interface Indication : Audible & Visible - Tape Length : 15 m, 30 m, 37 m - Tape Graduation : Metric...
Page 12: Measuring Principle
UTL-200 OPERATION MANUAL Rev. : 1.7 3 MEASURING PRINCIPLE 3.1 Detection of ULTRA Sensing Probe 3.1.1 General ULTRA sensing probe is combined with two stainless steel tube and the high-polymer plastic head, it is consist of the ultrasonic sensor, temperature sensor and the conductive electrode and can be measured the Ullage, boundary and temperature.
Page 13: Interface Detection
UTL-200 OPERATION MANUAL Rev. : 1.7 3.1.3 Interface Detection When Interface bar and temperature bar to be touched as shown in figure 3.2, the electrical signal flowing through two electrodes is sent to the display unit by conductive of water.
Page 14: Measuring Tape
UTL-200 OPERATION MANUAL Rev. : 1.7 3.2 Measuring Tape The tape is consist of the steel tape and the steel core(2 wires) and coated with Teflon. The steel tape is protected to support the weight of probe, the cores are electrically connected to the display unit and sensor probe to be transferring the power and signal.
Page 15: Operation
UTL-200 OPERATION MANUAL Rev. : 1.7 4 OPERATION 4.1 UTL-200 Layout Outline MECHANICAL BODY ELECTRONIC UTL-200 OIL/WATER INTERFACE & TEMPERATURE GAUGE WARNING EPL Ga/Gb 1. Use only DURACELL Ex ia IIC T4 MN1604 Type. -20°C≤Ta≤+50°C 2. Do not replace battery...
Page 16: Deck Valve Diagram
UTL-200 OPERATION MANUAL Rev. : 1.7 4.2 Deck Valve Diagram ① Valve list MACHINERY MODLE VALVE SIZE FLANGE CONNECTION JIS 5K 25A 1” (25A) JIS 5K 50A UTL-DV2 JIS 5K 50A 2” (50A) JIS 5K 80A 2) Valve Drawing See next page.
Page 18: Functions Of Panel Button
UTL-200 OPERATION MANUAL Rev. : 1.7 4.3 Functions of Panel Button UTL-200 OIL/WATER INTERFACE & TEMPERATURE GAUGE EPL Ga/Gb WARNING 1. Use only DURACELL Ex ia IIC T4 MN1604 Type. 2. Do not replace battery -20°C≤Ta≤+50°C when an explosive gas 11-KB2BO-0158 atmosphere may be present.
Page 19 (CONTINUOUS BEEP) ⑦ LED Depending on the circumstances, the UTL-200 is using the LED instead Beep. In the displayed situation of the temperature and substance, When press the "BACK(-)" button for about 3 seconds, the beep mode is converted to the LED display mode.
Page 20: Internal Setting
25.5°C / ± 9.9°C PROGRAM ENTER(E) 25.5°C / "± 9.9°C" Figure 4.3 ① Press on "POWER", turn on power of UTL-200. ② Wait until the physical properties and temperature is display. ③ Press on "NEXT(+)" to enter the setting mode.
Page 21: Set The Temperature Unit
T.UNIT ≥ °C °F TEMP. UNIT SET T.UNIT = °C > °F Figure 4.4 ① Press on "POWER", turn on power of UTL-200. ② Wait until the physical properties and temperature is display. ③ Press on "NEXT(+)" to enter the setting mode.
Page 22: Checking The Battery
BATTERY = ■■■■■ BATTERY CHECK TEMP CORRECTION Figure 4.5 ① Press on "POWER", turn on power of UTL-200. ② Wait until the physical properties and temperature is display. ③ Press on "NEXT(+)" to enter the setting mode. (Pressed for about 3 seconds, LCD screens "DATA SETTING" display.) ④...
Page 23: Set Of Led
UTL-200 OPERATION MANUAL Rev. : 1.7 4.4.4 Set of LED POWER ON MARSEN UTL-METER VERSION 2.0 BATTERY = ■■■■■ PROCESS START!! GAS / + 25.5°C (Monitoring mode) (Each 3 sec) BUZZER OFF & LED ACTING Figure 4.6 ① Pressing on "BACK(-)" during about 3 seconds, beep sound is terminated. and LED is the same cycle flicker.
Page 24: Ullage / Interface Measurement
Close the vapor control valve and remove the UTL-200. WARNING! Make sure the position of valve is “CLOSE”. If valve in the “OPEN” position remove the UTL-200, due to tank in the gas above deck the worker may result in a fatal accident. Marsen...
Page 25: Reading Index Adjustment
If found some error of measurement value. Confirm the reading index refer to following Procedure Procedure of adjusting the reading value 2) Release the 6 bolts at the back of UTL-200. 1) Turn off the power of UTL-200. And open the cover.
Page 26 UTL-200 OPERATION MANUAL Rev. : 1.7 - Examples of Reading Index Reading : 466 mm Figure 4.8 Marsen...
Page 27: Temperature Measurement
Close the vapor control valve and remove the UTL-200. WARNING! Make sure the position of valve is “CLOSE”. If valve in the “OPEN” position remove the UTL-200, due to tank in the gas above deck the worker may result in a fatal accident. Marsen...
Page 28: Installation & Reading Ullage
UTL-200 OPERATION MANUAL Rev. : 1.7 5 INSTALLATION & READING ULLAGE UTL-200 OIL/WATER INTERFACE & TEMPERATURE GAUGE EPL Ga/Gb WARNING Reading Index 1. Use only DURACELL Ex ia IIC T4 MN1604 Type. 2. Do not replace battery -20°C≤Ta≤+50°C when an explosive gas 11-KB2BO-0158 atmosphere may be present.
Page 29: Care & Maintenance
Sensor probe is after use, should be kept inside of the protection housing. UTL-200 is put in the cabinet, must be kept in a dry area that unrelieved in temperature. Periodically (At least every six months), the connection terminals of the sensor probe and check the connection status of each terminal to check the status of the sensor.
Page 30: Battery Check
Rev. : 1.7 6.2 Battery Check Switch on the UTL-200. If occurs the "Control beep" sound, battery in the balance is no problem. Battery level can be checked when the power turned on and through the operation can be check.
Page 31: Battery Replacement
UTL-200 OPERATION MANUAL Rev. : 1.7 6.3 Battery Replacement WARNING! Please note that in case you have to change the battery, it must be done only in a safe area. Battery replacement is performed with the following procedure Please check the "Battery case cover" of display unit.
Page 32: Sensing Probe Replacement
Tighten the set screw bolt carefully from any damage. Confirm the connector's connection once more. Turn on the power and wait for operating state of the UTL-200. If properly connected, the detected liquid and the measured temperature are displayed. Sensing Pipe...
Page 33: Display Unit Replacement
Separate the display unit from the electronic box. As shown in figure 6.4, disconnect the plug from the PCB Replace the new one then power on the UTL-200 to check condition. After confirm the condition, turn the power off and assemble in reverse order...
Page 34: Tape Wipers Replacement
UTL-200 OPERATION MANUAL Rev. : 1.7 6.6 Tape Wipers Replacement - You should replace the tape wipers when the wiper cannot polish properly due to any dust. Check the cleaner knob is on the “DOWN” position Remove the bolt and cover...
Page 35: Tape Replacement
UTL-200 OPERATION MANUAL Rev. : 1.7 6.7 Tape Replacement 1. Expose the sensor. 2. Loosen the socket set screw 3. Separate the Sensor conn- 4. Loosen the bolts of the of Sensor. ector. housing. 5. Loosen the bolts of the tape 6.
Page 36: Procedure Of Insulation Test
2) Release the socket set screw(stripper bolt) on the sensor 1) Disassemble the guide pipe from the housing by using allen wrench. 4) Release the 6 bolts at the front of UTL-200. 3) Disassemble the sensor to check the connector And take out the PCB.
Page 37: Procedure Of Checking The Reel Tape Condition
2) Release the socket set screw(stripper bolt) on the 1) Disassemble the guide pipe from the housing sensor by using allen wrench. 4) Release the 6 bolts at the back of UTL-200. 3) Disassemble the sensor to check the connector And open the cover.
Page 38: Trouble Shooting Guide
UTL-200 OPERATION MANUAL Rev. : 1.7 7 TROUBLE SHOOTING GUIDE Power Supply Troubles Problem Possible Cause Solution Battery too low Change the battery Corrosion of battery terminal Check the battery terminal The unit does not switch on. Corrosion of display unit terminal...
Page 39 (General water) Communication Problems Problem Possible Cause Solution A message “Sensor Check” Sensor or Tape is faulty Contact the manufacturer appeared on the LCD Damage or loss of Appearance - Refer to the 4.1 UTL-200 LAY-OUT Marsen...
Page 40: Spare Parts
XX00 C9171 Bolt : M4 * 6L BOLT & PLASTIC FLAT WASHER XX00 C9172 F/W : M4 MARSEN / Customer Support team - Address : 5, Saejinmok-gil, Gangseo-gu, Busan - Tel : +82-51-831-2108 - Fax : +82-51-831-2109 - URL http://www.marsen.co.kr - Mail marsen@marsen.co.kr...
Page 41: Warranty
MARSEN reserves the right to determine a reduced warranty period, or decline a warranty period for any sensor supplied for use in and environment or for an application known to carry risk of degradation or damage to the sensor.
Page 43 UTL-200 OPERATION MANUAL Rev. : 1.7 Certificate List A. Type Approval Certificate ..............................1 EC TYPE Examination Certificate as per Module B ....................1 EC Quality System Assessment Certificate as per Module D ..............4 Certificate of Type Approval (KG) ........................
Page 63 TAIWAN SINGAPORE INDONESIA HEADQUARTERS BRANCH PERU AGENT KOREA (HEADQUARTERS) INDONESIA (AGENT) MARSEN CO., LTD. STX Marine Service 5 Saejinmok-gil, Gangseo-gu, Busan, Korea 4F, STX Busan Bldg., 102, Jungang-Daero, : +82-51-831-2108 Jung-Gu, Busan, 600-725, Korea : +82-51-831-2109 : +82-51-461-5423 E-mail marsen@marsen.co.kr : +82-51-461-1590 www.marsen.co.kr...