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GPJ83-H04
Installation Manual

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Summary of Contents for LONGXING GPJ83-H04

  • Page 1 GPJ83-H04 Installation Manual...
  • Page 2: Scope Of Application

    1. Scope of application This Installation Manual is suit for the Fiber Optic Splice Closure (Hereafter abbreviated as FOSC), as the guidance of proper installation. The scope of application is: aerial, underground, pipeline, handhole. The ambient temperature ranges from -40 to 65℃. 2.
  • Page 3: Necessary Tools For Installation

    Name of accessories Quantity Usage Remarks Heat shrinkable Protecting fiber splices Configuration as protective sleeve per capacity Nylon tie Fixing fiber with protective coat Configuration as per capacity Insulation tape 1 roll Enlarging diameter of fiber cable for easy fixing Seal tape 1 roll Enlarging diameter of fiber...
  • Page 4 3.3 Universal tools (to be provided by operator) Name of tools Usage and specification Band tape Measuring fiber cable Pipe cutter Cutting fiber cable Electrical cutter Take off protective coat of fiber cable Combination pliers Cutting off reinforced core Screwdriver Crossing/Paralleling screwdriver Scissor Waterproof cover...
  • Page 5: Installation Flow Chart

    4. Installation flow chart 1. Open the closure 2. Determine length of fiber cable to be fixed and stripped inside FOSC 3. Strip off protective coats of fiber cable and fiber 4. Separate fiber cores and prepare work prior to fixing fiber cable 5.
  • Page 6 5. The process of installing FOSC Step One - Open the closure 5.1.1 Cleaning the locale and determine where to install the FOSC and then place fiber cables required. 5.1.2 Check whether the main components and accessories have been well prepared inside the package.
  • Page 7 Two -Determine length of fiber cable to be fixed and stripped inside FOSC Step 5.2.1 ①. Fiber cable in 70mm length: the distance from seal fitting to fiber cable pressboard ②. Fiber cable in 2050mm length: it is used to be winded and spliced after stripping. ③...
  • Page 8 5.4.2 This FOSC is provided with six inlet/outlet ports. Number of fiber cables is determined by the customers according to their actual requirements and the corresponding number of port plugs should be taken out. The max number of fiber cables to be installed is six. 5.4.3 This FOSC is suitable for the following diameters of fiber cables respectively: Port A: suitable for fiber cable with max.
  • Page 9 F ixing bolt for fiber cable N ut for reinforced core P ressboard F iber cable F iber Seal fitting H ousing F ixing device for reinforced core F ixing device for fiber cable D raw ing 5 5.6 Step six - Splice fibers 5.6.1 Follow user manual of fusion splicing machine to splice fiber cores.
  • Page 10 5.8 Step eight - Check up comprehensively To ensure the technical requirements, the following instructions must be followed: 5.8.1 The fibers in the FOST are spliced and installed orderly. The curved diameter of fiber meets with the technical requirements. 5.8.2 The internal tighteners are tightened. 5.8.3 The inlet/outlet ports without fiber cables must be blocked up with the port plugs.
  • Page 11 5.9 Step Nine – Assemble FOSC housing 5.9.1 Put the FOSC cover on the FOSC bottom directly. 5.9.2 Insert locating bolt of FOSC and tighten it with the special wrench . 5.9.3 Put the insert plates into the slot and with special wrench knocked tight (one pair on each side, one piece with a hole with screw thread in the middle, the other with a hole without screw thread in the middle).
  • Page 12 Step Ten - Fix FOSC. 5.10 5.10.1 Fixing the FOSC and tighten bolts in sequence as per drawing 9. Important issues: Retighten in five minutes Tighten properly to avoid the closure to be out of shape.
  • Page 13 6. Fiber Optic Splice Closures (FOSC) inspecting and testing items Inspecting type Inspecting Routine test Technical Requirements item (Before leaving Type test factory) Each small package contains one fiber optic splice Package closure, together with its accessories, tools, installation manual and packing list. Intact in shape, no burrs, bubbles, chaps, pores, warps, full Appearance...
  • Page 14 The spot between the FOSC and seal fitting can bear Bending bending tension of 150N at bending angle of ±45 for 10 circles, there should be no breakage on the housing Bearing torsion 50N•m, 10 circle at torsion angle±90 Torsion There should be no breakage on the housing.