Kasco HYDRAFORCE LS-100 Installation & Operation Manual

Lift station agitator

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HYDRAFORCE
LIFT STATION
AGITATOR
Installation &
Operation
Manual
Document number 884190
Document version 2023.1.0
800 Deere Rd. Prescott, WI 54021 | 715.262.4488 | sales@kascomarine.com | kascomarine.com
ROBUST-AIRE MANUAL
1

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Summary of Contents for Kasco HYDRAFORCE LS-100

  • Page 1 HYDRAFORCE LIFT STATION AGITATOR Installation & Operation Manual Document number 884190 Document version 2023.1.0 800 Deere Rd. Prescott, WI 54021 | 715.262.4488 | sales@kascomarine.com | kascomarine.com ROBUST-AIRE MANUAL...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS Safety First ............................2 Unit Specifications ..........................2 Parts Included List ..........................3 Parts Included Illustration ........................4 Post Mount Cabinet Installation ......................5 No-Cabinet Installation ........................6 Hatch Chain Installation ........................9 Assembly Instructions ........................10 Winter Operation ..........................
  • Page 3: Safety First

    Back to Contents SAFETY FIRST IMPORTANT: PLEASE READ THIS MANUAL AND SAVE FOR FUTURE REFERENCE WARNINGS: Electrical Shock Hazard Electrical Shock Hazard • Use caution when dealing with any electrical equipment. • Consult a qualified electrician for electrical installation. UNIT SPECIFICATIONS Model Number of Compressor...
  • Page 4: Parts Included List

    Back to Contents PARTS INCLUDED LIST LS-100(-NC) LS-150(-NC) LS-200(-NC) LS-300(-NC) Assembly Item Description Part No. Qty. Hatch Chain Chain - 10 ft. 636347 Installation Eyebolt 566222 (PN: 636395) Concrete anchor 566220 Anchor installation tool 566221 Snap hook 636346 Diffuser Cable - 25 ft. 636390 Tubing and Cable adjuster...
  • Page 5: Parts Included Illustration

    Back to Contents PARTS INCLUDED ILLUSTRATION HYDRAFORCE HYDRAFORCE LIFT STATION AGITATOR MANUAL...
  • Page 6: Post Mount Cabinet Installation

    Back to Contents POST MOUNT CABINET INSTALLATION Attach the Post Mount cabinet to a post or vertical wall (shed) with electrical service. Use the two provided lag screws to mount the cabinet to the wall or post. No key is required to open cabinet. Simply use a flat-head screwdriver. Drill two 3/16”...
  • Page 7: No-Cabinet Installation

    • Packages containing 120V compressors have a NEMA 5-15 plug. For your protection, Kasco recommends that the site service providing system power is equipped with a human-rated ground fault circuit interrupter outlet (120V). Contact a licensed electrician to install either 120V single-phase power at the compressor location with appropriate human-rated ground fault protection.
  • Page 8 Back to Contents NO-CABINET INSTALLATION (CONT.) Parts Lists LS-100-NC Parts Included Qty. LS-150-NC Parts Included Qty. Diffuser Assembly Diffuser Assembly 3/8” x 50’ SureSink™ Tubing w/fitting kit 3/8” x 50' SureSink™ Tubing w/fitting kit Single head compressor Double head compressor 1/4”...
  • Page 9 Back to Contents NO-CABINET INSTALLATION (CONT.) PTFE thread sealant Connect to SureSink™ Tubing Inlet Outlet Remove outlet plug using 1/4" hex key LS-100-NC LS-150-NC, LS-200-NC, LS-300-NC No-cabinet systems arrive assembled. To prepare for installation: 1. Thread the filter maintenance indicator into the top port of the intake manifold block. Hand-tighten and DO NOT OVER-TIGHTEN.
  • Page 10: Hatch Chain Installation

    Back to Contents HATCH CHAIN INSTALLATION A hatch chain kit has been included to provide a suspension and retrieval point for the diffuser(s). The included chain is intended to span across the access hatch. If there are no existing provisions for securing each end of the chain, use the following steps to install the provided anchors.
  • Page 11: Assembly Instructions

    Back to Contents ASSEMBLY INSTRUCTIONS 1. After unpacking your box, the tubing assembly tee's open end will be turned towards the center of the loop. Twist the tee fitting so the open end faces away from the center of the diffuser loop (P). 2.
  • Page 12 Back to Contents ASSEMBLY INSTRUCTIONS (CONT.) 4. Repeat step 3 to attach the other substrate (M) to the other diffuer loop (P). For best performance, keep an equal amount of tubing on either side of substrates. 5. Slide the edge guards (U) onto the substrate connector plate (N) as shown. 6.
  • Page 13 8. Flip the diffuser assembly back over and tighten down each lock nut (S) until snug with a socket wrench or a 7/16” nut driver. Kasco recommends using an extender for the socket wrench. 10. Connect SureSink tubing (J) with hose 9.
  • Page 14 Back to Contents ASSEMBLY INSTRUCTIONS (CONT.) 11. Attach one snap hook (H) to one end of each 18" 12. Secure each snap hook (H) with chain (I) to chain (I). each of the four retrieval holes on the diffuser substrate connector (N). 13.
  • Page 15 Back to Contents ASSEMBLY INSTRUCTIONS (CONT.) 17. Feed the free end of the cable (F) through the 18. Secure SureSink tubing (J) to the suspension cable adjuster (G) and clamp securely in place. cable (F) every 3 ft. with the provided cable ties (L).
  • Page 16: Winter Operation

    The system owner assumes all risks of operating the HydraForce Lift Station Agitator during winter months. In climates where temperatures fall below freezing, Kasco recommends insulating the air lines from the compressor cabinet to a minimum of 3 feet into the water (use low water level for reference). Prevent ice buildup in the lines by using closed cell polyurethane foam to insulate.
  • Page 17: Warranty

    Repair Center. You can also email Kasco at sales@kascomarine.com. Please include the repair form received from Kasco or your local distributor with the shipment. If no repair form is available, include your name and physical address for return delivery of the repaired compressor and a daytime phone number and/or email address for correspondence regarding the warranty claim.
  • Page 18: Other Repairs

    (including shipping and handling charges). Billing: Kasco accepts Visa and MasterCard credit card payments. Kasco will call for credit card information upon completion of the estimate at the customer’s request. All other warranty and repair inquiries should be directed to Kasco at 715-262-4488 or repairs@kascomarine.com...
  • Page 19: Repair Contact Form

    Back to Contents REPAIR CONTACT FORM • Kasco requires that all equipment sent for repair MUST be accompanied by this form and marked to Repairs attention. Kasco Marine • Unit should be cleaned before shipping. 800 Deere Road • Kasco is NOT responsible for shipping damage accrued in Prescott, WI 54021 return shipment.

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