ITW Orbitalum ORBICOOL MW Translation Of Original Operating Instructions

Liquid cooling unit

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ORBICOOL MW

en-

Liquid cooling unit

Translation of original operating instructions and spa-

re parts list

Table of Contents

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Page 1 ORBICOOL MW Liquid cooling unit Translation of original operating instructions and spa- re parts list...
Page 2: Table Of Contents
ORBICOOL MW Table of Contents About these instructions....Activate cooling unit in soft- ware ......... Warning messages ....Mounting ........Further icons and displays ..6.5.1 Power supply prepara- Abbreviations ......tion ......6.5.2 Connect cooling unit Further applicable documents.. to power supply..
Page 3 ORBICOOL MW 10.6 Kühlmittelpumpe OCMW | Coolant pump OCMW....10.7 Frontblech OCMW | Front panel OCMW ......11 Konformitätserklärungen ....ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 4: About These Instructions
ORBICOOL MW About these instructions Warning messages The warnings used in these instructions warn you of injuries or damage to property. Always read and observe these warnings! This is a warning icon. It warns against dangers of injury. In order to avoid injuries or death observe the measures marked with a safety sign.
Page 5: Abbreviations
ORBICOOL MW Abbreviations ABBREVIATION MEANING ORBICOOL MOBILE WELDER Further applicable documents The following documents apply together with these operating instructions: • MOBILE WELDER Instruction Manual with Parts List ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 6: Information And Safety Instructions For The Owner
ORBICOOL MW Information and safety instructions for the owner Using the machine 2.1.1 Intended use WARNING Dangers result from improper use! The device has been manufactured according to the state of the art and the recognized safety regulations and standards for use in industry and trade.
Page 7: Machine Constraints
ORBICOOL MW 2.1.2 Machine constraints • The device may only be set up and operated on a stable, level and non-slip surface. • A radial freedom of movement for people of approx. 2 m around the device must be ensured. •...
Page 8: Environmental Protection And Disposal
ORBICOOL MW Environmental protection and disposal 2.2.1 REACh (Registration, Evaluation, Authorization and Restriction of Chemicals) The regulation (EC) 1907/2006 of the European Parliaments and of the Council concerning the registra- tion, evaluation, authorization and restriction of chemicals (REACh) regulates the production, placing on the market and use of chemical substances and the mixtures produced from these.
Page 9: Electric Tools And Accessories
ORBICOOL MW 2.2.3 Electric tools and accessories Used-up power tools and accessories contain a large amount of valuable raw materials and plastics which can be recycled: • Used electronic devices marked with the adjacent icon may not be disposed of with household waste in accordance with EU directives.
Page 10: Technical Specifications
ORBICOOL MW Technical specifications COOLING UNIT ORBICOOL MW UNIT VALUE Code 854 030 100 Supply voltage (via power supply) [V (DC)] Weight (without filled tank) [kg] [lbs] 12.13 Dimensions L x W x H [mm] 539 x 273 x 149 [inch] 21.2 x 10.8 x 5.9 Power supplies compatibility...
Page 11 ORBICOOL MW ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 12: Description
ORBICOOL MW Description Cooling unit ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 13: Warning Signs
ORBICOOL MW POS. DESIGNATION FUNCTION Mounting base, rear Cooling unit power supply connecting element Mounting base, front Cooling unit power supply connecting element Coolant connection, red Connection for coolant return line Coolant connection, blue Connection for coolant flow line Air inlet Inlet opening for cooling air Device foot Secure stand for cooling unit...
Page 14: Transport And Shipping
ORBICOOL MW Transport and shipping WARNING Improper transport Permanent damage to the cooling unit. ► Transport the cooling unit only in a suitable, all-round protective and shockproof outer packaging. CAUTION Risk of accidents from falling and tripping hazards During transport, supply lines that are not disconnected can cause haz- ards, such as connected devices tipping over and causing injury to peo- ple.
Page 15 ORBICOOL MW WARNING Risk of accident from impermissible transport by crane The device may drop and injure people. ► Do not transport the device by crane. ► Use handles, straps or holders for hand transport only. ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 16: Setup And Commissioning
ORBICOOL MW Setup and commissioning Unpack cooling unit 1. Take accessories and coolant from the cardboard packaging. 2. Take cardboard cover from the cardboard packaging. 3. Lift cooling unit out of the cardboard packaging and place upright on a stable, non-slip surface. 4.
Page 17: Set Up Cooling Unit
ORBICOOL MW We reserve the right to make changes. ► Check the delivery for completeness and damage caused by transport. ► Report any missing parts or damage caused by transport to your supplier immediately. Set up cooling unit ► Place cooling unit upright on a stable, level, non-slip and non-combustible surface. ►...
Page 18: Mounting
ORBICOOL MW 1. Enter the activation key (2) in the text input field (3). 2. Confirm the entry by pressing the "Activation" menu button (4). ð Successful activation is indicated by a teardrop icon (5) in the menu header. NOTICE If an error message is displayed: ►...
Page 19: Connect Cooling Unit To Power Supply
ORBICOOL MW 6.5.2 Connect cooling unit to power supply WARNING Danger of accident from loose fastening screws The cooling unit can detach from the power supply and cause serious injury. ► Before installing, remove any dirt from the feet of the power supply and the connecting elements.
Page 20: Disassembly
ORBICOOL MW Disassembly For disassembly follow the steps of the chapter Connect cooling unit to power supply [} 19] in reverse order. Coolant NOTICE ► Operate the device only with the OCL-30 coolant by Orbitalum Tools GmbH. ► Mixing with other liquids or use of other coolants can lead to dam- age.
Page 21 ORBICOOL MW POS. DESIGNATION FUNCTION Cover, coolant tank Coolant tank closure Filler neck, coolant tank Filler opening for coolant Max. coolant level marking Maximum coolant level Min. coolant level marking Minimum coolant level Procedure: 1. Disconnect power supply from mains network 2.
Page 22: Maintenance And Care
ORBICOOL MW Maintenance and care Cleaning ► Use a damp cloth for surface cleaning. ► Use only residue-free cleaning agent. ► Carefully blow out air inlets and air outlet with water and oil-free compressed air. Maintenance schedule INTERVAL ACTIVITY Daily ►...
Page 23: Pumping Out Coolant
ORBICOOL MW Pumping out coolant Procedure when changing the coolant and emptying the tank in case of longer machine standstill. 1. Connect hose bridge (1) (included in scope of delivery) to the blue coolant connection (2). 2. Hold the open end of the hose into a collect- ing vessel (3) (min.
Page 24 ORBICOOL MW ► Press the “Coolant Pump On” button (4). ð Pump out process begins and message “Coolant is being pumped out” appears. ► Check level indicator and end pump out process via the “Cancel” (5) message button when the tank is empty. NOTICE Pump out process is limited to about 30 seconds.
Page 25: Troubleshooting
ORBICOOL MW Troubleshooting FAULT MESSAGE REMEDY Cooling unit is not recog- ► Check connection of power supply connecting cable and cooling unit, nized by the power supply. if necessary, correct. ► Check activation of the “ORBICOOL MW” upgrade license software, if necessary, activate ( ->...
Page 26: Storage And Decommissioning
ORBICOOL MW Storage and decommissioning ► Empty coolant tank before storage and decommissioning. See the chapter Pumping out coolant [} 23] The following storage conditions must be observed: • Storage only in enclosed spaces • Do not store near materials that may cause corrosion. •...
Page 27: Service And Customer Support
They analyze your situation to find the best long-term solution. Service contact at Orbitalum GmbH Singen: E-mail: customerservice@itw-ocw.com Phone: +49 (0) 77 31 792-786 If you require service, please download our "Service Form" from the Orbitalum home page at Service &...
Page 28: Operator And Service Training
Operators from the plant, container and pipeline construction industries are particularly suitable as tar- get groups for the various training courses. E-mail: training@itw-ocw.com Phone: +49 (0) 77 31 792-741 ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 29 ORBICOOL MW ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 30 SPARE PARTS ORBICOOL MW ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 31 ORBICOOL MW SPARE PARTS ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 32 SPARE PARTS ORBICOOL MW ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 33 ORBICOOL MW SPARE PARTS ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 34 SPARE PARTS ORBICOOL MW ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 35 ORBICOOL MW SPARE PARTS ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 36 SPARE PARTS ORBICOOL MW ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 37 ORBICOOL MW SPARE PARTS ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 38 SPARE PARTS ORBICOOL MW ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 39 ORBICOOL MW SPARE PARTS ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 40 SPARE PARTS ORBICOOL MW ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 41 ORBICOOL MW SPARE PARTS ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 42 SPARE PARTS ORBICOOL MW ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 43 ORBICOOL MW SPARE PARTS ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 44 ORBICOOL MW Konformitätserklärungen ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 45 ORBICOOL MW ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 46 ORBICOOL MW ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 47 ORBICOOL MW ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...