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Tecnoter srl socio unico
H
H
YDRAULIC
MOTOR
YDRAULIC
MOTOR
LQCR111
LQCR111
. R
. R
VER
OTARY
VER
OTARY
A
A
O
O
FF
FF
T
T
EMPERATURE
EMPERATURE
Installation and Operator manual
Air compressor
LQCR111
AIR
COMPRESSOR
AIR
COMPRESSOR
MODEL
MODEL
V
24V
V
24V
AN
DC
AN
DC
IR
FILTER
IR
FILTER
-
-
LOAD
VALVE
LOAD
VALVE
SAFETY
PROBE
SAFETY
PROBE
Rev. 2.0
Rotary van
.50
.50
Page 1/41
Rev: 2.0 – 01/11/2019
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Table of Contents
Summary of Contents for TECNOTER LQCR111
- Page 1 COMPRESSOR MODEL MODEL LQCR111 LQCR111 OTARY OTARY FILTER FILTER LOAD VALVE LOAD VALVE EMPERATURE SAFETY PROBE EMPERATURE SAFETY PROBE Installation and Operator manual Rev. 2.0 Tecnoter srl socio unico Air compressor LQCR111 Rotary van Page 1/41 Rev: 2.0 – 01/11/2019...
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Page 2: Table Of Contents
4 Stop...........31 Storage..........15 5 MAINTENANCE........32 Decommissioning......15 6 TROUBLESHOOTING......37 3 INCORPOR ATION......17 7 SPARE PARTS........38 1 Main parts identification....18 6 LIMITED WARRANTY ......41 2 Before operate........20 Tecnoter srl socio unico Air compressor LQCR111 Rotary van Page 2/41 Rev: 2.0 – 01/11/2019... -
Page 3: Introduction
If the manufacturer made any change in this manual, the customer must verify that only updated versions of it would be present in site where the machine is used. Tecnoter srl socio unico Air compressor LQCR111... -
Page 4: How To Read The Manual
Ch. = Chapter Par. = Paragraph Pag. = Page Fig. = Figure Tab. = Table UNIT OF MEASURE Units from the International System of Units (SI) Tecnoter srl socio unico Air compressor LQCR111 Rotary van Page 4/41 Rev: 2.0 – 01/11/2019... - Page 5 The user is required to listen to an operational noise. This manual should be considered an integral part of the machine and, together with all the documentation supplied with the product, must be accessible for all personnel in charge of operation and/or maintenance. Tecnoter srl socio unico Air compressor LQCR111...
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Page 6: Preservation Of The Manual
• have the skill of assembly and operating the specific type of equipment; • have familiarity with the specific regulations of the matter. • Tecnoter srl socio unico Air compressor LQCR111 Rotary van Page 6/41 Rev: 2.0 – 01/11/2019... -
Page 7: General Information
2 GENERAL INFORMATION 1 Manufacturer identification Manufacturer Tecnoter srl a socio unico VAT: IT13072070157 Head office P.zza Eleonora Duse 3 20121 Milano Italy Production site Via Carlo Alberto dalla Chiesa 6 20098 San Giuliano Milanese (MI) Italy After sales service / Spare parts... -
Page 8: Directives
Second level machine operator (Qualification 2) Qualified staff able to carry out the tasks of Qualification 1 and also to operate the machine with disconnected safety protections to perform specific check, analysis or adjustment functions. Tecnoter srl socio unico Air compressor LQCR111... - Page 9 The Manufacturer’s Engineer A qualified engineer from the manufacturer to perform complex operations in special situations or according to that which has been agreed upon with the user. Tecnoter srl socio unico Air compressor LQCR111 Rotary van Page 9/41 Rev: 2.0 –...
- Page 10 Directive 2006/42/CE and corresponding CE Directives. WARNING: In case of local laws or restrictions were applicable on the use of this system, local laws must be strictly observed. Tecnoter srl socio unico Air compressor LQCR111 Rotary van...
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Page 11: Safety Rules
• non-observance, even if only partial, of the instructions; • possible inefficiency caused by the non-use or the malfunction of the compressor. • Tecnoter srl socio unico Air compressor LQCR111 Rotary van Page 11/41 Rev: 2.0 – 01/11/2019... -
Page 12: Safety Requirements
WARNING It is strictly prohibited that two or more persons operate the machine simultaneously (especially with reduced safety devices) without start-up being impaired. Tecnoter srl socio unico Air compressor LQCR111 Rotary van... -
Page 13: Danger And Risks
Dangers and residual risks are also hindered by strict compliance with the requirements and recommendations listed in this Manual and by the use of PPE. Tecnoter srl socio unico Air compressor LQCR111 Rotary van Page 13/41 Rev: 2.0 –... -
Page 14: Handling
Never lift the system using the safety hook on the cylinder top When handling, lifting and transporting the machine, pay the utmost attention in order not to damage objects or persons or the machine itself. NO!! Tecnoter srl socio unico Air compressor LQCR111 Rotary van... -
Page 15: Storage
NOTE Tecnoter group will not take any responsibility for damage to people or objects that may derive from the recycling of individual components of the machine, for operation or assembling situations different that the original ones. - Page 16 Take all the machine components in supervised dumps. • Residual risks after deactivation After deactivating the machine, there are no residual risk if all moving parts have been duly blocked and cleaned. Tecnoter srl socio unico Air compressor LQCR111 Rotary van Page 16/41 Rev: 2.0 – 01/11/2019...
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Page 17: Incorpor Ation
When installing one or more compressors on a single pneumatic line, each of them must be equipped with a shut-off gate valve and an intentional discharge point between machine and gate valve. Tecnoter srl socio unico Air compressor LQCR111 Rotary van... -
Page 18: Main Parts Identification
Interface Hoses Compressor unit Chassis Motor Control valve P gauge port Drain port P port (inlet) T port (outlet) A gauge port B gauge port Tecnoter srl socio unico Air compressor LQCR111 Rotary van Page 18/41 Rev: 2.0 – 01/11/2019... - Page 19 Pressure reg. Flow reg. Off-load valve Temp. probe Tecnoter srl socio unico Air compressor LQCR111 Rotary van Page 19/41 Rev: 2.0 – 01/11/2019...
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Page 20: Before Operate
A pressure gauge, installed downstream of the final separator, indicates the internal pressure of the compressor. It is recommended to wait for the pressure gauge to indicate the absence of pressure before acting on the compressor. Tecnoter srl socio unico Air compressor LQCR111 Rotary van... -
Page 21: Setting At Customer Care
° continuous, without oscillations and pressure independent ° oil flow and pressure must complain what indicated in the section “Testing and adjusting” ° soft start is a must Tecnoter srl socio unico Air compressor LQCR111 Rotary van Page 21/41 Rev: 2.0 – 01/11/2019... -
Page 22: Oil Flow Setting
WARNING Before operate the compressor, proceed with the accurate regulation of RPM setting the oil flow. An inappropriate oil flow and/or pressure may damage compressor and host machine. Tecnoter srl socio unico Air compressor LQCR111 Rotary van Page 22/41 Rev: 2.0 – 01/11/2019... -
Page 23: Air Flow Setting
Max air pressure: 10 bar Oil flow – RPM conversion: Oil flow Air flow l/min l/min 1200 1600 1400 1800 1800 2300 2200 2750 2600 3200 3000 3500 Tecnoter srl socio unico Air compressor LQCR111 Rotary van Page 23/41 Rev: 2.0 – 01/11/2019... -
Page 24: Operations
Tecnoter srl socio unico Air compressor LQCR111 Rotary van... -
Page 25: Principles
The last separation occurs through the coalescing filter, removing the remaining oil vapors from the air. Tecnoter srl socio unico Air compressor LQCR111 Rotary van Page 25/41 Rev: 2.0 –... -
Page 26: Temperature Protection
Customer, the Manufacturer supplies compressors with a filter for industrial environment installed (15 micron). For applications in heavy-duty environments, it is recommended to use a high efficiency filter. Tecnoter srl socio unico Air compressor LQCR111 Rotary van Page 26/41 Rev: 2.0 –... -
Page 27: Off-Load Valve
WARNING: Do not extend this operating condition more than a few seconds keeping in mind that in vacuum operation with decompression the lubrication flow is reduced respect to nominal conditions. Tecnoter srl socio unico Air compressor LQCR111 Rotary van Page 27/41 Rev: 2.0 – 01/11/2019... -
Page 28: Air Network
Remember that condensation must be collected and eliminated according to current legislation. Tecnoter srl socio unico Air compressor LQCR111 Rotary van Page 28/41 Rev: 2.0 – 01/11/2019... -
Page 29: Use
If there is residual pressure, act on the off-load solenoid valve or wait for operation of the pressure discharge valve VSP. WARNING The compressor must not be started with pressure in the chamber. Tecnoter srl socio unico Air compressor LQCR111 Rotary van... -
Page 30: Start-Up
Too quick of an operation, especially if the valve is located immediately downstream of the separator, can lead to opening of the venting valve causing nebulized oil to escape. Tecnoter srl socio unico Air compressor LQCR111 Rotary van Page 30/41 Rev: 2.0 –... -
Page 31: Stop
30 to 40 seconds stop the machine. NOTE In case of controlled speed systems, it is recommended to pass from minimum speed to stop in no more than 3-5 seconds. Tecnoter srl socio unico Air compressor LQCR111 Rotary van... -
Page 32: Maintenance
• presence of wear, • presence of loose unions or connections, • presence of oxidized contacts, • after each maintenance operation, exhaust the air from the pneumatic pipings. Tecnoter srl socio unico Air compressor LQCR111 Rotary van Page 32/41 Rev: 2.0 – 01/11/2019... - Page 33 Only use original spare parts and repair the damaged component thoroughly, by your factory or send it to the nearest authorized service center. For any query, please refer to Tecnoter Group. WARNING: Within the first 3 months of operation clean the oil return valve. In dusty environments and/or at high temperatures maintenance operations should be carried out more frequently.
- Page 34 Clean the filter housing before fitting the new filter. To assemble the filter proceed in the reverse order, checking the conditions of the O ring placed on the cover and replace it if damaged. Tecnoter srl socio unico Air compressor LQCR111 Rotary van Page 34/41 Rev: 2.0 –...
- Page 35 Insert the new cartridge: push it right in by pressing on the edge and not on the flexible inner section. Make sure the dust valve works correctly. Check that all the unions are airtight. Tecnoter srl socio unico Air compressor LQCR111 Rotary van...
- Page 36 Used oil may create a risk of contamination and fire. WARNING: The oil must be collected and disposed of with the utmost caution and in accordance with the laws in force. Tecnoter srl socio unico Air compressor LQCR111 Rotary van...
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Page 37: Troubleshooting
The table below aims at helping the operator solve some difficulties should they arise while indicating their possible causes. Below some possible failures are indicated with their causes and the solution. Tecnoter srl socio unico Air compressor LQCR111 Rotary van... -
Page 38: Spare Parts
7 SPARE PARTS Only genuine Tecnoter spare parts are approved and tested for this machine. The manufacturer can not be considered liable for damages and/or malfunctions when non genuine parts are used. Tecnoter srl socio unico Air compressor LQCR111 Rotary van... - Page 39 Adapter Motor To order spare parts, please use the document in the next page. Tecnoter srl socio unico Air compressor LQCR111 Rotary van Page 39/41 Rev: 2.0 – 01/11/2019...
- Page 40 Parts order Machine Machine description: Hydraulic motor air compressor – skid ver. Model: LQCR111 Serial number: Year: Parts list Code Description Quantity Tecnoter srl socio unico Air compressor LQCR111 Rotary van Page 40/41 Rev: 2.0 – 01/11/2019...
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Page 41: Limited Warranty
6 LIMITED WARRANTY 1. Tecnoter warrants products sold under this contract to be free from defects in material and workmanship, under normal use and service, for 12 months from the data of Tecnoter invoice. 2. Warranty consist in the free repair or replacement (ex works Tecnoter only) of defective parts for sure defects in material and/ or manufacturing.
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