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Summary of Contents for Redarc LBAT12150-SB
- Page 1 POWERED BY POWERED BY LBAT12150-SB REDARC Lithium Battery Powered by Super B...
- Page 2 The Lithium Battery also has integrated battery monitoring which provides details about its status such as voltage, current, temperature, state of charge and remaining runtime. Real-time monitoring is possible via the REDARC Lithium Battery App, CI-bus, external monitoring devices and LED indicators to inform you the status of your Lithium Battery.
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Page 3: Table Of Contents
..............Connecting Lithium Batteries in Parallel ........Disconnecting the Lithium Battery ..........BATTERY USE ................General Information ..............Heater Functionality ..............Battery Balancing ................. REDARC Lithium App ..............Bluetooth ..................® MAINTENANCE ................. Inspection ..................Cleaning ..................Storage ..................Transportation ................ -
Page 4: Warnings And Safety Instructions
WARNINGS AND SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS — This manual contains NOTICE important safety instructions. Do not operate the LBAT12150-SB Lithium Battery unless you have read and ƒ Do not operate Battery beyond published maximum understood this manual. REDARC recommends that the specifications. -
Page 5: Product Description
Exposing the Lithium Battery to conditions outside the specified boundaries may lead to serious damage to the product, user and/or environment. CAUTION: Use the LBAT12150-SB Lithium Battery in a dry, clean, dust free, and well ventilated space. Do not expose the Lithium Battery to fire, water, solvents or excessive heat. -
Page 6: Kit Contents
KIT CONTENTS Protective Cover Carry Handles (×2) Status LEDs Ref. Part Description Lithium Battery M8 Hex Head Bolt M8 Spring Washer M8 Washer M6 Terminal Bolt Phillips Head Screw Cable Clamp... -
Page 7: Operation
OPERATION... -
Page 8: Terminals
TERMINALS Connect up to 95 mm (3/0 AWG) cables to the M8 Terminals. M6 Terminals are provided for connecting low-current devices. M6 Terminal M6 Terminal M8 Automotive M8 Automotive Power Terminal Power Terminal Battery Negative (−) Battery Positive (+) Terminal Terminal + (14.6 VDC) STATUS LEDS... -
Page 9: Signal Interfaces
SIGNAL INTERFACES The Signal Interfaces are located underneath the Protective Cover. 1. FASTON Connections Located underneath the protective cover. See page 10 for more information. 2. J1 CAN Bus Interface (for future use) The CAN Bus Interface of the Lithium Battery is not galvanically isolated. The CAN Bus ground pin is fused with respect to the negative (–) terminal with a 200 mA resettable fuse. -
Page 10: Faston Connections
FASTON CONNECTIONS 1. ACC 2. LIN 3. IO1 4. IO2 5. SoC 6. GND 7. IO3 8. Heater In FASTON No. Description Function Connection for power to accessories 1. ACC Accessory Power Output (fused internally, resettable). LIN Bus Connection 2. LIN LIN Bus communication channel (CI-Bus support). -
Page 11: Modes Of Operation
ƒ NON-OPERATIONAL MODE When in Non-Operational Mode, the LBAT12150-SB Lithium Battery will not function/operate and cannot be used. This can happen if the BMS detects a malfunction in the Battery’s monitoring and control, or when a deep-discharge has caused cell damage. A deep-discharge occurs when one of the cells is at 1.5 V or lower. This is even possible when the Lithium Battery is at 10 V. -
Page 12: Installation
INSTALLATION... -
Page 13: Unpacking
FOR CHARGING INSTRUCTIONS. Check the Lithium Battery for damage after unpacking. If the Lithium Battery is damaged, contact your reseller or REDARC Tech Support. DO NOT install or use the Lithium Battery if it is damaged. MOUNTING THE BATTERY Before use, the Lithium Battery must be fastened in such a way that it will not move during use. The Lithium Battery may be placed on its long or short side, do not mount upside down. - Page 14 CONNECTING POWER CABLES WITH AUTOMOTIVE POWER TERMINALS Connect the load or charger to the positive (+) terminal of the Lithium Battery, then torque to 20 Nm (14.7 ft-lbf). Connect the load or charger to the negative (−) terminal of the Lithium Battery, then torque to 20 Nm (14.7 ft-lbf). 20 Nm (14.7 ft-lbf) Automotive...
- Page 15 CONNECTING POWER CABLES WITH CABLE LUGS Remove the automotive power terminals, with hex head bolt and spring washer using an appropriate hex head tool (#6). Connect the load/s or charger to the positive (+) terminal of the Lithium Battery and fasten using the supplied M8 Bolt, Spring Washer and Washer.
- Page 16 CONNECTING LOW CURRENT DEVICES TO THE TERMINALS The Lithium Battery has a M6 thread on both terminals that is intended to supply power to low current devices. This is not the accessory power (FASTON 1) underneath the Protective Cover (see page Connect the positive input cable of the low current device to the positive (+) terminal of the Lithium Battery and fasten using the supplied M6 Bolt.
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Page 17: Communication And Faston Connections
COMMUNICATION AND FASTON CONNECTIONS PROTECTIVE COVER REMOVAL All FASTON connections can be made in one central place under the Protective Cover. The cover can be easily removed with light force and then re-fitted on when finished installing. CONNECTING THE COMMUNICATION AND FASTON CONNECTIONS CAUTION: Never use the cabling to lift the Lithium Battery, even when the cable clamps are holding it in place. -
Page 18: Connecting To The Can Bus Interface (For Future Use)
CONNECTING TO THE CAN BUS INTERFACE (FOR FUTURE USE) IMPORTANT: The CAN Bus Interface is not compatible with REDARC R-Bus devices. CONNECTING THE DATA CABLES The wired communication interface must be used in a bus network topology (see Table 2). Do not use a ring – or a star topology. -
Page 19: Connecting To The Lin Bus Interface (For Future Use)
The LIN Bus in the Lithium Battery can also support protocols defined by other manufacturers, this support is extended on a regular basis and prone to change. Please email REDARC to gather information about the supported protocols on the LIN Bus. - Page 20 Reserved Reserved for future use The list of supported functionalities will grow in the future and will be available by updating the REDARC Lithium App. The I/O port can service as an input and output feature: Input: When used, the input can measure a digital level between 0 V and 12 V (typical value). When there is 12 V on the input means that the input is made active, 0 V means input not active.
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Page 21: Charging The Battery
CHARGING USING A BATTERY CHARGER IMPORTANT: Complete all previous installation steps described before connecting the Lithium Battery to a battery charger. Connect the REDARC Lithium Battery to a battery charger in accordance with the battery chargers installation instructions. REDARC's Battery Charger ranges are compatible with LBAT12150-SB: BCDC Classic ƒ... -
Page 22: Connecting Lithium Batteries In Parallel
NOTICE: Always connect batteries of the same type / capacity and age in a parallel setup. A maximum of eight batteries can be used when connecting LBAT12150-SB Lithium Batteries in parallel. To divide the current equally amongst batteries, use the schematic bellow:... -
Page 23: Disconnecting The Lithium Battery
Correct Parallel Connection: Current equally divided. ƒ All batteries contribute equally to the current into the load. ƒ Incorrect Parallel Connection: Current not equally divided. ƒ Batteries closest to load will have the highest contribution to the current into the load. ƒ... -
Page 24: Battery Use
BATTERY USE... -
Page 25: General Information
Method 2: Keep at charge temperature by external source. Method 3: Keep at charge temperature source independent. Method 4: No heating. Only one heating method can be used at a time and can be selected using the REDARC Lithium App. -
Page 26: Battery Balancing
METHOD ONE: HEAT UP BEFORE CHARGING If one or more cells in the Lithium Battery are below 0°C (32°F) and a charge current is detected, the BMS will prevent the Lithium Battery from being charged. The BMS will then re-direct the power supplied by the charger through the Lithium Battery terminals to power the heater to heat the cells. -
Page 27: Redarc Lithium App
Lithium Battery App The REDARC Lithium Battery app and its interactions with the Lithium Battery have not been tested on all smartphone models. Visit the application pages within each App store to view compatibility details. NOTICE: When updating the Battery firmware the Battery might become unresponsive and can disable the output voltage on the terminals for up to several minutes. - Page 28 The Lithium Battery is equipped with an analogue SoC output, this output provides a voltage between 0 V and 10 V which reflects the 0 –100% state of charge value. The state of charge can also be viewed via the REDARC Lithium App and via the LIN Bus (CI-BUS protocol).
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Page 29: Maintenance
MAINTENANCE WARNING: Never attempt to open or dismantle the Lithium Battery. The inside of the Lithium Battery does not contain serviceable parts. NOTICE: ƒ Disconnect the Lithium Battery from all loads and charging devices before performing cleaning and maintenance activities. ƒ... -
Page 30: Storage
STORAGE Follow the storage instructions to optimise the life-span of the Lithium Battery during storage. If these instructions are not followed and the Lithium Battery has no charge remaining when it is checked, consider it to be damaged . Do not attempt to recharge or use it. Replace it with a new Lithium Battery. "Specifications"... -
Page 31: Troubleshooting
Internal disconnect device is open. BMS might still detect an issue. Check the information on REDARC Lithium App for more details on errors. Red LED is flashing: alarm mode is active. The Battery is drained and an under-voltage has Recharge the Battery to 100%. - Page 32 THE HEATER NOT WORKING Possible Situation Solution Lithium Battery is in Operational Mode but Heater is not broken, when the temperature drops temperature is within normal cell specifications. No below 0°C (32°F) it will turn on when the settings are need to heat up the cells.
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Page 33: Specifications
SPECIFICATIONS GLOSSARY OF TERMINOLOGY Battery Management System A period of use from fully charged, to fully discharged and Charge Cycle fully recharged again. The products maximum life-span, achieved by following the Endurance Life-cycle guidelines presented in this manual. LiFePO Lithium Iron Phosphate State of Charge State of Health CCCV... - Page 34 FASTON CONNECTION ELECTRICAL SPECIFICATIONS Description Value Input Voltage Range 0 V – 15 V Input Impedance > 100 kOhm Input High Level > 8.4 V I/O Connection 1–3 Input Low Level < 6.8 V Output Current Sink 0.5 A (open drain output type) Output Voltage Range 0.01 V –...
- Page 35 J1 CAN BUS (FOR FUTURE USE) Signal Description CAN_SHLD Optional CAN Bus Shield Not in use CAN_GND Ground / OV CAN_H CAN_H Bus Line (Dominant High) CAN_L CAN_L Bus Line (Dominant Low) NOTE: CAN Bus is not galvanically isolated. COMPLIANCE SPECIFICATIONS RCM, FCC, UN 38.3, UN ECE R10.06, UL1642 (Cells), Certifications CAN ICES-003 (B) / NMB-003 (B)
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Page 36: Warranty
THE POWER OF REDARC® are trademarks of Redarc Electronics Pty Ltd. The Bluetooth® word mark and logos are registered trademarks owned by Bluetooth SIG, Inc. and any use of such marks by REDARC is under license. Copyright© Super B All rights reserved. - Page 37 Tech Support 1300 REDARC Head Office +61 8 8322 4848 New Zealand +64 9 222 1024 +1 (704) 247 5150 Canada +1 (604) 260 5512 Mexico +52 (558) 526-2898 redarcelectronics.com INST188-1 EN...
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