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Orion Power Systems SCR3 6000RT User Manual

Rack/tower online ups with isolation transformer
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User Manual
Online SCR3 6K/10KVA
Rack/Tower Online UPS
with Isolation Transformer
Uninterruptible Power Supply System

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Summary of Contents for Orion Power Systems SCR3 6000RT

  • Page 1 User Manual Online SCR3 6K/10KVA Rack/Tower Online UPS with Isolation Transformer Uninterruptible Power Supply System...
  • Page 2 Version: 1.0...
  • Page 3 Please comply with all warnings and operating instructions in this manual strictly. Save this manual properly and read carefully the following instructions before installing the unit. Do not operate this unit before reading through all safety information and operating instructions carefully.

  • Page 4: Table Of Contents

    Table of Contents 1. SAFETY AND EMC INSTRUCTIONS ..........................1 1-1. T ............................1 RANSPORTATION AND TORAGE 1-2. P ..................................1 REPARATION 1-3. I ..................................1 NSTALLATION 1-4............................1 ONNECTION ARNINGS 1-5. O ..................................3 PERATION 1-6. S ..................................3 TANDARDS 2.

  • Page 5: Safety And Emc Instructions

    1. Safety and EMC instructions Please read carefully the following user manual and the safety instructions before installing the unit or using the unit! 1-1. Transportation and Storage Please transport the UPS system only in the original package to protect against shock and impact.
  • Page 6 WARNING HIGH LEAKAGE CURRENT EARTH CONNECTION ESSENTIAL BEFORE CONNECTING SUPPLY • Use of this equipment in life support applications where failure of this equipment can reasonably be expected to cause the failure of the life support equipment or to significantly affect its safety or effectiveness is not recommended.

  • Page 7: Operation

    Before working on this circuit Isolate Uninterruptible Power Supply (UPS) Then check for Hazardous Voltage between all terminals including the protected earth Risk of Voltage Backfeed 1-5. Operation Do not disconnect the earth conductor cable on the UPS or the building wiring terminals in any time since this would cancel the protective earth of the UPS system and of all connected loads.

  • Page 8: Installation And Operation

    2. Installation and Operation There are two different types of online UPS: standard and long-run models. Please refer to the following model table. Model Type Model Type 6000RT 6000RT Standard model Long-run model 10000RT 10000RT 2-1. Unpacking and Inspection Unpack the package and check the package contents. The shipping package contains: ●...
  • Page 9 Diagram 2: 2U Battery Pack Diagram 3: 3U Battery Pack Diagram 4: Transformer Box Rear Panel Overlook...
  • Page 10 Diagram 5: Transformer Box Output Terminal <1>Share current port (only available for parallel model) <2>Parallel port (only available for parallel model) <3>External battery connector <4>Intelligent slot <5>RS-232 communication port <6>USB communication port <7>Emergency power off function connector (EPO connector) <8>Input circuit breaker <9>Output terminals <10>Input terminals <11>Ground...

  • Page 11: Rack/Tower Installation

    2-3. Rack/Tower Installation 2-3-1 Tower Installation The UPS system is shipped with two sets of feet and 6 extensions (2 short extensions plus 4 long extensions) that can be used to tower install the UPS module in 2U or UPS module with one battery bank in 4U. Install UPS module in 2U Assemble four feet as one tower stand shown in step 1.
  • Page 12 Install UPS module and one battery pack and one transformer box in 7U Assemble four feet and four long extensions and two short extensions as one tower stand shown in step 1. Align the two stands approximately 35cm apart in step 2. Then, put UPS module and battery pack(2U) and transformer box in the stands as shown in step 3.
  • Page 13 Step 3 Step 4 Install UPS module and one battery bank and one Transformer box in 8U Assemble four feet and six long extensions as one tower stand shown in step 1. Align the two stands approximately 35cm apart in step 2. Then, put UPS module, battery pack (3U) and transformer box in the stands as shown in step 3.
  • Page 14 2-3-2 Rack Installation Please follow below steps to mount UPS into 19” rack or rack enclosure. Step 1: Attach mounting ears to the side mounting Chart 1 holes of UPS using the screws provided and the ears should face forward. Please refer to chart 1. Step 2: Lift the UPS module and slide it into rack Chart 2 enclosure.

  • Page 15: Single Ups Installation

    2-4. Single UPS Installation Installation and wiring must be performed in accordance with the local electric laws/regulations and execute the following instructions by professional personnel. Make sure the mains wire and breakers in the building are enough for the rated capacity of UPS to avoid the hazards of electric shock or fire.
  • Page 16 Terminal Block wiring diagram of 6KRTL/10KRTL transformer box Output 1 Line Output 2 Neutral System Connection wiring diagram...
  • Page 17 UPS with Battery Pack and Transformer box in Rack version <24>Battery cable <25>UPS to transformer box output cable <26>Temperature signal cable NOTE 1: Make sure that the wires are connected tightly with the terminals. NOTE 2: Please install the output breaker between the output terminal and the load, and the breaker should be qualified with leakage current protective function if necessary.

  • Page 18: Output Configuration

    correct battery polarity is connected. Wrong connection may cause permanent damage of the UPS. ● Make sure the protective earth ground wiring is correct. The wire current spec, color, position, connection and conductance reliability should be checked carefully. ● Make sure the utility input & output wiring is correct. The wire current spec, color, position, connection and conductance reliability should be checked carefully.

  • Page 19: Ups Installation For Parallel System

    There are 2 sets of 120V on X1-N & X3-N. Connect one load to X1-N and the other load to X3-N. ★ Option 2: After connecting N and X3, it becomes one 208V output at X2-N. ★ Option 3: After connecting N and X3, it becomes one 240V output at X1-N. Connect load to X1-N. 2-6.

  • Page 20: Software Installation

    NOTE: The parallel system can not use one battery pack. Otherwise, it will cause system permanent failure. 6) Refer to the following wiring diagram: Diagram 1: Power cable connection Diagram2: Wiring diagram of parallel system 2-7. Software Installation For optimal computer system protection, install UPS monitoring software to fully configure UPS shutdown.

  • Page 21: Operations

    3. Operations 3-1. Button Operation Button Function ➢ Turn on the UPS: Press and hold the button more than 0.5s to turn on the UPS. ON/Enter Button ➢ Enter Key: Press this button to confirm the selection in setting menu. ➢...
  • Page 22 LCD Panel: Display Function Backup time information Indicates battery discharge time in numbers. H: hours, M: minutes, S: seconds Fault information Indicates that the warning and fault occurs. Indicates the fault codes, and the codes are listed in details in section 3-9. Mute operation Indicates that the UPS alarm is disabled.

  • Page 23: Audible Alarm

    Battery information Indicates the Battery capacity by 0-25%, 26-50%, 51-75%, and 76-100%. Indicates the battery is not connected. Indicates low battery level and low battery voltage. Input & Battery voltage information Indicates the input voltage or frequency or battery voltage. Vac: Input voltage, Vdc: battery voltage, Hz: input frequency 3-3.
  • Page 24 3. Connect devices to UPS After the UPS is turned on, you can connect devices to the UPS. 1) Turn on the UPS first and then switch on the devices one by one, the LCD panel will display total load level. 2) If it is necessary to connect the inductive loads such as a printer, the in-rush current should be calculated carefully to see if it meets the capacity of the UPS, because the power consumption of this kind of loads is too big.
  • Page 25 The default setting period is once per week. 3) Users also can set battery self-test through monitoring software. 4) If the UPS is at battery self-test, the LCD display and buzzer indication will be the same as at Battery mode except that the battery LED is flashing. 7.
  • Page 26 maintenance bypass box from maintenance bypass switch port. Then, please simply remove the cover of maintenance bypass switch on the maintenance bypass box and turn the maintenance switch to “BPS” position first. 3) Switch off the input breaker, and switch off the battery breaker (only available for long-run model). 4) Remove the cabinet cover and disconnect battery wire for standard model.

  • Page 27: Parallel Operation

    3-5. Parallel Operation 1. Parallel system connection 1) Make sure all of the UPSs are parallel models, and follow the wiring refer to section 2-5. 2) Turn off the input and output breakers of each UPS, and turn off the battery breaker if the UPS is long-run model.

  • Page 28: Abbreviation Meaning In Lcd Display

    will transfer to Bypass mode. Remove all the maintenance bypass covers and set the maintenance switches from “UPS” to “BPS”. Turn off the input breakers and battery breakers. 3) Remove the UPS that you want. 4) Turn on the input breaker of the remaining UPSs and the system will transfer to Bypass mode. 5) Set the maintenance switches from “BPS”...
  • Page 29 Parameter 2 Parameter 3 Programs available list for parameter 1: Bypass/ Battery Code Description CVCF Battery No output Test Output voltage Output frequency Voltage range for bypass Frequency range for bypass ECO mode enable/disable Voltage range for ECO mode ECO mode frequency range setting Bypass mode setting Battery backup time setting Reserved...
  • Page 30 CF: Setting UPS to CVCF mode. If selected, the output frequency will be fixed at 50Hz or 60Hz according to setting in parameter 2. The input frequency could be from 46Hz to 64Hz. NCF: Setting UPS to normal mode (not CVCF mode). If selected, the output frequency will synchronize with the input frequency within 46~54 Hz at 50Hz or within 56~64 Hz at 60Hz according to setting in parameter 2.
  • Page 31 Interface Setting Parameter 2: Low voltage point in ECO mode. The setting range is from 5% to 10% of the nominal voltage. Parameter 3: High voltage point in ECO mode. The setting range is from 5% to 10% of the nominal voltage. 07: Frequency range for ECO mode ⚫...
  • Page 32 10: Reserved ⚫ Interface Setting Reserved 11: Reserved ⚫ Interface Setting Reserved 12: Hot standby function enable/disable ⚫ Interface Setting Parameter 2: HS.H Enable or disable Hot standby function. You may choose following two options in Parameter 3: YES: Hot standby function is enabled. It means that the current UPS is set to host of the hot standby function, and it will restart after AC recovery even without battery connected.

  • Page 33: Operating Mode/Status Description

    15: Inverter voltage adjustment ⚫ Interface Setting Parameter 2: you may choose Add or Sub to adjust inverter voltage Parameter 3: the voltage range is from 0V to 6.4V, the default value is 0V. 16: Output voltage adjustment ⚫ Interface Setting Parameter 2: You may choose Add or Sub to adjust Output voltage.
  • Page 34 LCD display ECO mode Description When the input voltage is within voltage regulation range and ECO mode is enabled, UPS will bypass voltage to output for energy saving. LCD display CVCF mode Description When input frequency is within 46 to 64Hz, the UPS can be set at a constant output frequency, 50 Hz or 60 Hz.

  • Page 35: Fault Code

    LCD display Fault status Description When UPS has fault happened, it will display fault messages in LCD panel. LCD display 3-9. Fault Code Fault event Fault code Icon Fault event Fault code Icon Bus start failure None Battery SCR short circuited None Bus over None...

  • Page 36: Warning Code

    I/P fuse broken Beeping every second Overload 3 times in 30min Beeping every second 3-11 Warning Code Warning code Warning event Warning code Warning event Battery unconnected L1 IP fuse broken Line situations are different in parallel Over charge system Bypass situations are different in Low battery parallel system...

  • Page 37: Trouble Shooting

    4. Trouble Shooting If the UPS system does not operate correctly, please solve the problem by using the table below. Symptom Possible cause Remedy No indication and alarm in the front The AC input power is not Check if input cable firmly display panel even though the mains is connected well.

  • Page 38: Storage And Maintenance

    5. Storage and Maintenance 5-1. Storage Before storing, charge the UPS at least 7 hours. Store the UPS covered and upright in a cool, dry location. During storage, recharge the battery in accordance with the following table: Storage Temperature Recharge Frequency Charging Duration -25°C - 40°C Every 3 months...

  • Page 39: Specifications

    6. Specifications MODEL SCR3-6000RT SCR3-10000RT CAPACITY* 6000 VA / 6000 W 10000 VA / 10000 W INPUT 110 VAC(L-N) ± 3 % @（0-60%） Load Line Loss 176 VAC(L-N) ± 3 %@（60-100%） Load Low Line Comeback Low Line Loss Voltage + 10V Voltage Range High Line Loss 300 VAC(L-N) ±...
  • Page 40 - Customer contact information Product Registration Product Registration is required to activate the warranty for your Orion Power UPS. Registering your product also allows Orion Power Systems to communicate product updates, features, and warranty issues. Please register your product online at :...

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Scr3 10000rt

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