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Veit Brisay BRI-7570/101 FPD Instruction Manual

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VEIT Garment & Textile
Technologies GmbH & Co.
Valdorfer Straße 100
D-32602 Vlotho / Germany
Tel.: ++49 (0) 57 33 / 87 13-0
USA
Fax: ++49 (0) 57 33 / 87 13-45
e-mail: info@veit-kannegiesser.de
Internet: www.veit-kannegiesser.com
GB
Ein Unternehmen der Veit-Gruppe
Translation of Instruction Manual
Variant
Machine no.:

BRI-7570/101 FPD
FRONT PLACKET DEVICE

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Summary of Contents for Veit Brisay BRI-7570/101 FPD

  • Page 1 D-32602 Vlotho / Germany Tel.: ++49 (0) 57 33 / 87 13-0 Fax: ++49 (0) 57 33 / 87 13-45 e-mail: info@veit-kannegiesser.de Internet: www.veit-kannegiesser.com Ein Unternehmen der Veit-Gruppe Translation of Instruction Manual Variant Machine no.:   BRI-7570/101 FPD FRONT PLACKET DEVICE...
  • Page 2 Translation In case of the machine being delivered in EEA countries, the operating instructions must be translated into the language of the country of destination. Should the translation reveal incon- sistencies, the user is obliged to consult the original operating instructions (German) or to con- tact the manufacturer.

  • Page 3: Table Of Contents

    Intended use Table of contents Intended use ..............1 1.1. Description of the machine ......... 2 1.2. Function ..............3 1.3. Technical data............. 4 1.4. Scope of delivery ............5 Safety................. 7 2.1. Warning symbols and danger signs ......7 2.1.1.
  • Page 4 Table of contents 6.1.1. Switch cabinet............34 6.1.2. Process control .............35 6.1.3. Pedal strip.............38 6.2. Starting the machine ..........39 6.3. Pressing in automatic operation ........39 6.4. Switching off the machine .........40 Maintenance ..............41 7.1. Changing of pressing covers ........41 7.1.1. Changing cover of lower buck.......43 7.1.2.

  • Page 5: Intended Use

    Intended use 1. INTENDED USE This machine has been developed, designed and built for industrial and commercial use only. The front placket device BRI-7570 FDP glues front plackets of shirts and blouses by applying heat and pressure. The machine is intended for the working of textiles only. The Note manufacturer shall...

  • Page 6: Description Of The Machine

    Description of the machine 1.1. DESCRIPTION OF THE MACHINE Ill. 1, Description of the machine The machine is composed of the following subassemblies: Process control Switch cabinet Heating plate Pedal strip Safety frame Ground frame Lower buck Folding arm Bundle holding device 10 Machine mounting pad (not visible) BRI-7570_020 14.02.11...

  • Page 7: Function

    Function 1.2. FUNCTION The front placket device BRI-7570 FDP glues front plackets of shirts and blouses by applying heat and pressure. Pressing is carried out in automatic operation. All the machine’s movements are electropneumatic. Operating procedure: • The front panels are placed over the bundle clamp in a bun- dle.

  • Page 8: Technical Data

    Technical data 1.3. TECHNICAL DATA Product-related data Note The machine is intended for the working of textiles only. The manufacturer will not assume any responsibility for modifica- tions and changes which are not stated in the declaration of conformity.. Dimensions and weight Breadth: 1120 mm Depth:...

  • Page 9: Scope Of Delivery

    Scope of delivery 1.4. SCOPE OF DELIVERY The delivery comprises: 1. Front placket device BRI-7570/101 FPD: Standard: Heating plate with process control Bundle holding device Options: Suction lower buck with fan Suction lower buck with retrofit kit fan Suction lower buck with connection to central suction 2.
  • Page 10 Scope of delivery BRI-7570_020 14.02.11...

  • Page 11: Safety

    Warning symbols and danger signs 2. SAFETY 2.1. WARNING SYMBOLS AND DANGER SIGNS On the machine and in these operating instructions, the following designations or symbols are used for particularly important information: Reference to external operating instructions Danger symbol for the prevention of accidents and damages Note Request to pay particular attention Symbol indicating danger due to electric current!

  • Page 12: Designation Of The Machine

    Warning symbols and danger signs 2.1.1. Designation of the machine The information given in these operating instructions only applies to machines with the machine number as indicated on the cover of these instructions. The type plate with the machine number is located on the switch cabinet or the ground frame.

  • Page 13: Safety Standards

    Safety standards 2.2. SAFETY STANDARDS The machine has been built in accordance with the German version of the regulations. EC Machinery Directive (2006/42/EC) EN ISO 12100-1:2003+A1:2009 Safety of machinery; basic concepts, general principles of design; Part 1: Basic terminology, methodolody EN ISO 12100-2:2003+A1:2009 Safety of machinery;...

  • Page 14: Built-In Safety Systems

    Built-in safety systems 2.3. BUILT-IN SAFETY SYSTEMS Ill. 2, Safety systems of the machine Before commissioning the machine, the following checks (S = visual inspection, F = functional inspection, M = gauging) have to be carried out on the safety systems at the stated intervals (t = daily, w = weekly, m = monthly, j = annually).
  • Page 15 Built-in safety systems Safety frame (Pos. 1) • Interval Check A safety frame is mounted around the heating plate at a predefined distance. By activating the safety frame, the following programme run is triggered: the heating plate opens, the heating is switched off. Hoop guard (Pos.

  • Page 16: Safety Measures

    Safety measures 2.4. SAFETY MEASURES (to be carried out by the operating company) The operating company must • instruct its operating and maintenance staff in the handling of the machine’s safety devices, • monitor the observance of safety measures and •...

  • Page 17: Safety Tests

    Safety tests 2.5. SAFETY TESTS carried out by BRISAY-Maschinen GmbH in its plant: Airborne sound measurement • according to the directive on machines, appendix 1 (Pos. 1.7.4/f) Control and inspection according to • DIN EN 60204-1:2006+A1:2009 (Chapter 19.1 – 19.6) check if electrical equipment and technical documentation match continuous connection of the protective conductor...
  • Page 18 Safety tests BRI-7570_020 14.02.11...

  • Page 19: Potential Dangers

    Potential dangers 3. POTENTIAL DANGERS The safety systems and safety instructions described in these operating instructions must be observed. The machine is operated from the front. The operator’s working area and the access to the machine must be kept free of tools and other devices. The working area at and around the machine must be clean and accessible.

  • Page 20: Dangerous Areas Of The Machine

    Dangerous areas of the machine 3.1. DANGEROUS AREAS OF THE MACHINE The operator has access to the following parts of the machine: Operating area Dangerous area during commissioning, servicing, maintenance and repair Ill. 3, Dangerous areas of the machine The dangerous area extends 1 m around the machine. The risk of injury is increased during maintenance work! BRI-7570_020 14.02.11...

  • Page 21: Duties Of The Operating Company

    Duties of the operating company 3.2. DUTIES OF THE OPERATING COMPANY In the EEA (European Economic Area), the operating company Note must observe and comply with the national implementation of the general directive (89/391/EC) as well as the relevant indi- vidual directives, in particular with the directive (89/665/EC) on minimum requirements for safety and health when using work- ing appliances provided by the employer as amended.

  • Page 22: Operating And Maintenance Staff

    Operating and maintenance staff 3.3. OPERATING AND MAINTENANCE STAFF Each person (operating and maintenance staff only) who is en- gaged in installing, commissioning, operating or maintaining the machine has to be aware of the risks involved when handling the machine. This is the case if •...

  • Page 23: Disconnect Procedures

    Disconnect procedures 3.4. DISCONNECT PROCEDURES Before starting with cleaning, maintenance or repair work (by qualified staff only), the following disconnect procedure must be observed: Switch off machine from power supply Set main switch on switch cabinet to “0”. Padlock main switch to prevent the machine from being switched on again.
  • Page 24 Disconnect procedures BRI-7570_020 14.02.11...

  • Page 25: Transport And Packing

    Delivery 4. TRANSPORT AND PACKING Although machines of BRISAY-Maschinen GmbH are carefully checked and packed before being delivered, damages during transport may not be ruled out. 4.1. DELIVERY (also applies to spare parts and return parts) Receiving inspection Check delivery for completeness using the delivery note! Check delivery for damages (visual inspection).

  • Page 26: Unloading And Transport To The Place Of Installation

    Unloading and transport to the place of installation Overseas shipment In case of overseas shipment, the machine will be welded into a plastic sheet and covered with a drying agent. The machine will be shipped in a sea freight transport container. The drying agent is designed for a storage of 3 months and has to be renewed if the machine is stored for longer time.
  • Page 27 Unloading and transport to the place of installation If the machine is delivered in a transport container (ISO con- tainer), the information required for unloading (lifting points, crane load) is marked on the container. When unloading, proceed as follows: • Unload the machine from the truck using the appropriate means of transport.
  • Page 28 Unloading and transport to the place of installation Transport by forklift truck Centre of gravity Transport aides Fork lifting point Bore holes for transport aides Ill. 4, Transport by forklift truck, centre of gravity, lifting points Lift the machine by means of a forklift truck. •...
  • Page 29 Unloading and transport to the place of installation Transport by crane Ill. 5, Transport by crane • Push the transport aides through the provided bore holes (see Ill. 4). • Fasten the ropes to the transport aides (see Ill. 5). •...

  • Page 30: Lifting Points

    Unloading and transport to the place of installation 4.2.1. Lifting points Subassemly Weight Centre of gravity Lifting points Lifting device Entire approx. see page 24, Ill. 4 underneath transport transport aides, machine 420 kg aides (see Ill. 4) forklift truck see page 24, Ill.

  • Page 31: Installation

    Setting-up 5. INSTALLATION 5.1. SETTING-UP The machine will be set up, assembled and installed by quali- fied staff of BRISAY-Maschinen GmbH or by qualified staff pro- vided by the customer. In case of subsequent deliveries, the subassemblies must be disassembled or assembled by quali- fied staff only.
  • Page 32 Setting-up Ill. 6, Adjusting height Place a water level on the frame of the machine and adjust • it by moving the machine mounting pads (Pos. 1) in X and Y direction. Remove transport safeguard (Pos. 2) from pneumatic • cylinder.

  • Page 33: Installation

    Installation 5.2. INSTALLATION Connection of electric supply The machine must only be connected to the electric sup- ply lines by a qualified electrician (for definition see chap- ter 2.4) according to the enclosed circuit wiring diagram. Make sure that the type of current and voltage is in line with the details given on the type plate of the machine as well as with the existing DIN EN and DIN VDE standards! An electri- cal protection of the machine is absolutely necessary (earthing,...
  • Page 34 Installation Connection of central suction (option) Fasten connection of suction (Pos. 3) to central suction at • the customer’s. Ill. 9, Connection at back of machine The connection data mentioned below are detailed in chapter Note 1.3 TECHNICAL DATA. To connect the machine properly, we recommend the original connections supplied by Fa.

  • Page 35: Commissioning

    Commissioning 5.3. COMMISSIONING When commissioning the machine, proceed as follows: Make sure, that transport safeguard is removed. Switch on the main switch at the switch cabinet (see page 34, Ill. 12, Pos. 3). Press reset button (see page 34, Ill. 12, Pos. 2). Open shut-off valve of the compressed-air slowly (see page 29, Ill.

  • Page 36: Setting Instructions Suction Valve (Option)

    Commissioning 5.3.1. Setting instructions suction valve (option) Setting must only be carried out by a qualified person (defini- tion see chapter 2.4). This person must make sure that it is not possible to start the machine when setting it. Ill. 10, Suction valve (1-stage) 1.

  • Page 37: Operation

    Operator’s controls and displays 6. OPERATION 6.1. OPERATOR’S CONTROLS AND DISPLAYS Ill. 11, Operator´s controls and displays Process control (see chapter 6.1.2) Switch cabinet (see chapter 6.1.1) Pedal strip (see chapter 6.1.3) 14.02.11 BRI-7570_020...

  • Page 38: Switch Cabinet

    Operator’s controls and displays 6.1.1. Switch cabinet Ill. 12, Switch cabinet Pressure controller By activating the pressure controller, the pressing pressure of the heating plate is adjusted. The current pressure may be read off the manometer. Release (button) By pressing the button, the machine control is activated. Main switch The main switch disconnects/connects the machine from/to the power supply.

  • Page 39: Process Control

    Operator’s controls and displays 6.1.2. Process control Standard (Menu display 1) Ill. 13, Process control Display shows: - the specified heating temperature in ° C act. - the actual heating temperature in ° C press - the specified pressing time in s count.
  • Page 40 Operator’s controls and displays Enter pressing time (Menu display 2) Enter temperature (Menu display 3) Enter final vacuum (Menu display 4) Use A and B button to switch to appropriate menu display • and use plus and minus button to enter desired setting val- ues: Pressing time: 0 –...
  • Page 41 Operator’s controls and displays Operating state (Menu display 5) Inputs Outputs active inputs and outputs inactive inputs and outputs The display also shows the date and time. 14.02.11 BRI-7570_020...

  • Page 42: Pedal Strip

    Operator’s controls and displays 6.1.3. Pedal strip Ill. 14, Pedal strip Suction (option) Short tap When pressing the pedal (< 0,4 s) shortly, the suction is switched Long activation The suction is switched off Das Ausschalten der Fixabsaugung erfolgt automatisch mit dem Programmstart.

  • Page 43: Starting The Machine

    Starting the machine 6.2. STARTING THE MACHINE Switch on the main switch at the switch cabinet (see page • 34, Ill. 12, Pos. 3). Press reset button (see page 34, Ill. 12 , Pos. 2). • Use pressure controller to set pressing pressure of heating •...

  • Page 44: Switching Off The Machine

    Switching off the machine Start pressing cycle with pedal “Start” (see page 38, Ill. 14, • Pos. 1). Once the heating plate opened, the garment falls down following the waterfall principle. Place next front placket on lower buck and repeat opera- •...

  • Page 45: Maintenance

    Changing of pressing covers 7. MAINTENANCE Maintenance must only be carried out by a qualified person (for definition see chapter 2.4 SAFETY MEASURES). Do not forget that the risk of injury is increased during maintenance. 7.1. CHANGING OF PRESSING COVERS The wear of the pressing cover depends on the number of parts being pressed as well as on the pressing parameters.
  • Page 46 Changing of pressing covers Ordering spare parts: When enquiring or ordering in writing or on the phone, please always quote: type of machine (see cover) machine number (see cover) article number of the relevant component. Address Veit GmbH Justus-von-Liebig-Straße 15 D-86899 Landsberg/Germany Phone: ++49 (0) 8191 / 479-0 Fax:...

  • Page 47: Changing Cover Of Lower Buck

    Changing of pressing covers 7.1.1. Changing cover of lower buck Switch off power supply before changing cover! Remove all tension springs (Pos. 2). Release cord (Pos. 4) and remove worn pressing cover from lower buck. Remove round steel (Pos. 3) and dispose of worn pressing cover.

  • Page 48: Changing Cover Of Heating Plate

    Changing of pressing covers 7.1.2. Changing cover of heating plate Switch off power supply before changing cover! Make sure that the heating plate have cooled down, there is a risk of burns! Remove all fastening strips (Pos. 1) and tension springs (Pos.2).

  • Page 49: Maintenance / Cleaning

    Maintenance / Cleaning 8. MAINTENANCE / CLEANING The chapter MAINTENANCE / CLEANING is addressed to qualified staff only. Maintenance, cleaning and repair work must be carried out by qualified staff (definition see chapter 2.4 SAFETY MEASURES) only. Qualified person A person who is capable of judging tasks assigned to him/her and of identifying dangers due to his/her technical training, knowledge and experience as well as knowledge of the relevant industrial standards.
  • Page 50 Maintenance / Cleaning Before starting with cleaning, maintenance or repair work (by qualified staff only), the following disconnect procedure must be observed: Switch off machine from power supply Set main switch on switch cabinet to “0”. Padlock main switch to prevent the machine from being switched on again.

  • Page 51: Cleaning

    Cleaning 8.1. CLEANING Remove oil and grease from the machine at regular intervals, in particular before carrying out maintenance and repair work. Do not use • chlorinated hydrocarbon, e.g. PER or TRI, • inflammable, easily gasifying or caustic liquids. Do under no circumstances clean the machine with compressed air or a steam or water jet.

  • Page 52: Maintenance And Inspection Table

    Maintenance and inspection table 8.2. MAINTENANCE AND INSPECTION TABLE INSPECTION AND MAINTENANCE PLAN Interval Parts to be Work to be Remarks inspected carried out 8 hrs Safety devices Functional see chapter 2.3 inspection BUILT-IN SAFETY SYSTEMS 40 hrs Maintenance unit Visual inspection Drain off water/oil compressed air...

  • Page 53: Machine Checks

    Maintenance and inspection table 8.2.1. Machine checks If all functions are faultless, the machine is handed over to the operator. After having examined and replace the wear parts, check all safety devices for their functioning. After having finished this work, check the machine for loose connections of the supply lines •...
  • Page 54 Maintenance and inspection table BRI-7570_020 14.02.11...

  • Page 55: Defects, Cause, Elimination

    Defects, Cause, Elimination 9. DEFECTS, CAUSE, ELIMINATION The facts and indications which are described as defects in this chapter, are detailed in such a way that they may be elimi- nated by a person qualified (for definition see chapter 2.4) in electrics/electronics mechanics/maintenance.
  • Page 56 Defects, Cause, Elimination Defect Cause Elimination Process control do not Magnetic switch S11 defec- Check and replace if nec- start tive essary Heating plate do not Magnetic switch S14 defec- Check and replace if nec- open/close tive essary 5/2 directional control valve Check and replace if nec- Y3, Y4, Y5 defective essary...
  • Page 57 Defects, Cause, Elimination Defect Cause Elimination Suction with fan (op- Motor protection switch Q1 Find fault and clear, acti- tion) does not work has triggered vate motor protection switch Rated current setting incor- Check, reset if necessary rect Contactor K2 defective Check and replace if nec- essary Process control SA12...

  • Page 58: Trouble Shooting Via Process Control

    Trouble shooting via process control 9.1. TROUBLE SHOOTING VIA PROCESS CONTROL Operating state (Menu display 5) Inputs Outputs active inputs and outputs inactive inputs and outputs The display also shows the date and time. BRI-7570_020 14.02.11...

  • Page 59: Emergency

    Emergency 10. EMERGENCY In case of danger, an emergency shut-down must be carried out. In case of emergency: activate the safety frame at the heating plate, switch off main switch on the switch cabinet. The following procedure is triggered: the heating plate opens, the heating is switched off.
  • Page 60 Emergency BRI-7570_020 14.02.11...

  • Page 61: Dismantling / Disposal

    Dismantling / Disposal 11. DISMANTLING / DISPOSAL The front placket device BRI-7570 FDP is mainly built of steel (apart from the electrical equipment) and must be disposed of in accordance with the existing local environmental regulations. Oil and cleaning agents must be disposed of in accordance with the local regulations as well.
  • Page 62 Dismantling / Disposal BRI-7570_020 14.02.11...

  • Page 63: Spare Parts Lists

    Spare parts lists 12. SPARE PARTS LISTS We draw your attention in particular to the fact that we cannot test and release spare parts and accessories which have not been supplied by us. The fitting and/or use of such products may therefore have a negative effect on the designed charac- teristics of the machine.
  • Page 64 Spare parts lists For questions on technical details or applications, please con- tact: VEIT Garment & Textile Technologies GmbH & Co. Valdorfer Straße 100 D-32602 Vlotho, Germany Phone: ++49 (0) 57 33 / 87 13 - 0 Fax: ++49 (0) 57 33 / 87 13 - 45 e-mail: info@veit-kannegiesser.de BRI-7570_020 14.02.11...

  • Page 65: Cover Material

    Cover material 12.1. COVER MATERIAL BRI-7570/101 FPD Vorderteilleisten-Bügelmaschine BRI-7570/101 FPD Front placket device Bitte geben sie bei jeder Bestellung von Fertigware die Maschinen Nr. und Form Nr. an. Please give us the machine no. and buck no. for every order of ready made parts.
  • Page 66 Cover material BRI-7570/101 FPD Vorderteilleisten-Bügelmaschine BRI-7570/101 FPD Front placket device Meterware / yard Fertigware Fertigware kom- Fertigware Ver- Warenbreite / Verbrauch Artikelbezeichnung Description der Bezugslagen, beginnend auf der Metall- of the layers, starting at the metall-iron goods einzeln / plett / schleiß...

  • Page 67: Ec Declaration Of Conformity

    EC declaration of conformity 13. EC DECLARATION OF CONFORMITY 14.02.11 BRI-7570_020...
  • Page 68 EC declaration of conformity BRI-7570_020 14.02.11...
  • Page 69 Alphabetical Index Alphabetical Index Address .................8, 42, 59 Built-in safety systems ..............10 Centre of gravity ................24, 26 Changing cover of heating plate ............44 Changing covers of lower buck ............43 Changing of pressing covers ............41 Cleaning ..................45 Cleaning ..................47 Commissioning ................31 Commissioning ................17, 30 Compressed-air connection .............29 Compressed-air supply ..............4...
  • Page 70 Alphabetical Index EC declaration of conformity ............63 Emergency..................55 Enter final vacuum ................36 Enter pressing time ................36 Enter temperature................36 EU Directive EMC ................9 EU Low Voltage Directive ..............9 EU Machinery Directive..............9 Fire ....................55 Function .................... 3 General data ..................4 Hoop guard ..................11 Installation..................29 Installation..................27...
  • Page 71 Alphabetical Index Menu display 3.................36 Menu display 4.................36 Menu display 5................37, 54 Objections..................21 Operating and maintenance staff .............18 Operating area.................16 Operating procedure................3 Operating state ................37, 54 Operation..................33 Operator’s controls and displays............33 Options ....................5 Overseas shipment ................22 Packing....................21 Packing for return shipment .............21 Pedal strip..................38 Potential dangers................15 Power supply ..................4...
  • Page 72 Alphabetical Index Safety tests ..................13 Scope of delivery ................5 Setting instructions suction valve .............32 Setting-up ..................27 Spare parts lists ................59 Standard ................... 5 Start ....................38 Starting the machine ................39 Storage conditions ................22 Suction..................4, 38 Supply system..................11 Switch cabinet..................34 Switch off machine from power supply........19, 46 Switching off the machine ..............40 Technical data ..................

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