Baileigh Industrial BCF-3019 Operator's Manual

Cold front atomized cooling fan

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OPERATOR'S MANUAL
COLD FRONT ATOMIZED COOLING FAN
MODEL: BCF-3019
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL
HOLDINGS LLC IS PROHIBITED. Baileigh Industrial Holdings LLC, Inc. does not assume and hereby disclaims any
liability for any damage or loss caused by an omission or error in this Operator's Manual, resulting from accident,
negligence, or other occurrence.
Rev. 07/2020
© 2020 Baileigh Industrial Holdings LLC

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Summary of Contents for Baileigh Industrial BCF-3019

  • Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL HOLDINGS LLC IS PROHIBITED. Baileigh Industrial Holdings LLC, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.
  • Page 2: Table Of Contents

    Table of Contents THANK YOU & WARRANTY ..................1 INTRODUCTION ......................3 GENERAL NOTES ......................3 SAFETY INSTRUCTIONS ....................4 SAFETY PRECAUTIONS ....................6 Dear Valued Customer: ....................6 TECHNICAL SUPPORT ....................8 TECHNICAL SPECIFICATIONS ..................9 UNPACKING AND CHECKING CONTENTS ..............10 TRANSPORTING AND LIFTING ..................
  • Page 3: Thank You & Warranty

    THANK YOU & WARRANTY Thank you for your purchase of a machine from Baileigh Industrial Holdings LLC. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or...
  • Page 4 We apologize for any discrepancies that may occur. Baileigh Industrial Holdings LLC reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.
  • Page 5: Introduction

    INTRODUCTION The quality and reliability of the components assembled on a Baileigh Industrial Holdings LLC machine guarantee near perfect functioning, free from problems, even under the most demanding working conditions. However, if a situation arises, refer to the manual first. If a solution cannot be found, contact the distributor where you purchased our product.
  • Page 6: Safety Instructions

    IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol.
  • Page 7 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing.
  • Page 8: Safety Precautions

    CALIFORNIA PROPOSITION 65 WARNING: Cancer and Reproductive Harm. www.P65Warnings.ca.gov SAFETY PRECAUTIONS Metal working can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury.
  • Page 9 3. Make sure guards are in place and in proper working order before operating machinery. 4. Keep work area clean. Cluttered areas invite injuries. 5. Do not use this cooling fan for other than its intended use. 6. Keep ground or floor around the machine uncluttered and free of scrap material, oil and grease.
  • Page 10: Technical Support

    25. Check for damaged parts. Before using any tool or machine, carefully check any part that appears damaged. Check for alignment and binding of moving parts that may affect proper machine operation. 26. Observe work area conditions. DO NOT use machines or power tools in damp or wet locations.
  • Page 11: Technical Specifications

    TECHNICAL SPECIFICATIONS Power Supply 1200W, 120VAC, 60Hz, 10A Overall Dimensions LxWxH 45” x 26.5” x 59.25” (1143 x 673 x 1505mm) Fan Diameter 30” (762mm) Fan Speed 3@ 400/800/1100rpm 0.5hp, 115VAC, 60Hz, 1ph, 6P, 1100/3 rpm, 6.4A Thermally Fan Motor Protected, (CSA, UR) Air Velocity 22.3 mph (35.9 km/h)
  • Page 12: Unpacking And Checking Contents

    UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. WARNING: SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals.
  • Page 13: Transporting And Lifting

    TRANSPORTING AND LIFTING NOTICE: Lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Follow these guidelines when lifting with truck or trolley: •...
  • Page 14: Installation

    GETTING TO KNOW YOUR MACHINE About This Machine The BCF-3019 is designed for areas more than 3,000 square feet. Its hydro-pneumatic system atomizes water into very fine particles which evaporate instantly in the high-velocity airstream, reducing the temperature of the expelled air to create an immediate cooling effect.
  • Page 15: Component Identification

    Component Identification...
  • Page 16 Item Description Function Clamps into the tire surface to hold the cooling fan from Brake Bar rolling. One on each rear wheel. Press down to lock the brake bars. Lift up to release the Brake Pedal brake bars. Remove to access the filters and other components for Service Access Panel service.
  • Page 17 Item Description Function Filters the water before combining with the force of the Water Filter air. Air Filter Filters the air before combining with the water.
  • Page 18: Assembly And Set Up

    ASSEMBLY AND SET UP WARNING: For your own safety, DO NOT connect the machine to the power source until the machine is completely assembled and you read and understand the entire instruction manual. The cooling fan is shipped with the wheels removed. 1.
  • Page 19: Electrical

    ELECTRICAL CAUTION: All electrical connections must be done by a qualified electrician in compliance with all local codes and ordinances. Failure to comply may result in serious injury. WARNING: Make sure the grounding wire (green) is properly connected to avoid electric shock. DO NOT switch the position of the green grounding wire if any electrical plug wires are switched during hookup.
  • Page 20 When using a plug (typically customer supplied), it must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances. Do not modify the plug provided (when provided) - if it will not fit the outlet, have the proper outlet installed by a qualified electrician.
  • Page 21: Operation

    Power cord connection: This machine is rated at 120-volt power only and is supplied with a plug designed for use on a circuit with a grounded outlet. It is recommended that this machine be connected to a dedicated 15-amp circuit with circuit breaker or fuse.
  • Page 22: Gfci Test

    Safeguards • The fan motor has a thermal protector, which will automatically open the circuit (shut off machine) if the motor overheats. If this occurs, immediately turn off the switches, wait for unit to cool down, then use switches to restart. •...
  • Page 23: Lubrication And Maintenance

    LUBRICATION AND MAINTENANCE WARNING: Make sure the electrical disconnect is OFF before working on the machine. Maintenance should be performed on a regular basis by qualified personnel. Always follow proper safety precautions when working on or around any machinery. • Check daily for any unsafe conditions and fix immediately. •...
  • Page 24: Cleaning Filters

    Cleaning filters 1. Inspect air and water filters annually. 2. Remove the service panel to access them. 3. The upper left filter (A) is for water, and the lower right filter (B) for air. The Arrow between the filter units shows direction of flow. 4.
  • Page 25: Troubleshooting

    TROUBLESHOOTING WARNING: Make sure the electrical disconnect is OFF before working on the machine. Before any troubleshooting, make sure to first complete the following: • Ensure that there is plenty of clean water in the water tank and the unit is on level ground. •...
  • Page 26 Water filter is clogged. Clean the water filter. While the unit is running, check for a water leak underneath the No mist from most or all unit. If a leak is found, unplug Water leak. nozzles. the unit, remove any necessary panels, and secure any loose connections.
  • Page 27 Problem Possible Cause Solution* Check connections at plug or No incoming current. circuit panel. Push RESET on GFCI GFCI on machine has tripped. receptacle. Check power line for proper Low voltage. voltage. Open circuit in motor or loose Inspect switch and motor for Fan motor will not start.
  • Page 28 Clean nozzles with weak acid solution, such as white vinegar. Nozzles obstructed. Inspect water system and hoses for impurities and blockages. Use clean water. Locate source of leak, replace Leak in water system. seals. Water pump defective. Inspect and replace if needed. Cooling switch defective.
  • Page 29: Parts Diagram

    PARTS DIAGRAM...
  • Page 39: Parts List

    Parts List Item Part Number Description Qty. CFF-5001 Chassis Assembly CFF-6006 Front Cover PP-2128 12" Wheel PP-2113 Water Tank CFF-6011 Top Cover PP-2110 Air Compressor CFF-5004 Steering Lever Assembly CFF-5005 Pull Handle CFF-6017 Front Cover CFF-6018 Pump Shelf PP-2115 Air Tank CFF-6019 Filter Mtg.
  • Page 40 Item Part Number Description Qty. PP-2140 Regulator to U 6mm X 5.0 Blue Hose PP-2140 Regulator to Manifold 6mm X 7.0 Blue Hose PP-2141 Nozzle to Manifold 8mm X 10.25 Clear Hose PP-0280 M5 X 0.8 Fold Over Nut PP-2173 6mm Crimp Clamp PP-2172 Fan Guard Front...
  • Page 41 Item Part Number Description Qty. PP-2148 Air Flow Valve PP-2116 Air Pressure Regulator PP-2104 .25 Rivet BSM-0161 M8 X 1.25 Nylock Nut PP-0055 0.5 ID X 1.0 OD X .0625 THK PP-1357 1/2 Set Screw Collar BSM-0045 M6 X 1.0 X 14 Hex Flange BSM-0115 M5 X 0.8 X 12 SHCS BSM-0131...
  • Page 42 Item Part Number Description Qty. PP-2123 Green Rocker Switch PP-2124 Blue Rocker Switch PP-2155 3-Position Rocker Switch PP-2125 Cord Wrap Knob BS-0036 1/4-20 X .50 HHCS PP-2121 GFCI Receptacle PP-2122 Receptacle Cover PP-0487 M800 Guard Rivets...
  • Page 43 NOTES...

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