PCB Piezotronics 8180-CU00A Installation And Operating Manual

Single-channel telemetry control unit

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Model 8180-CU00A
single-channel TELEMETRY Control unit
Installation and Operating Manual
For assistance with the operation of this product,
contact PCB Piezotronics, Inc.
Toll-free: 800-828-8840
24-hour SensorLine: 716-684-0001
Fax: 716-684-0987
E-mail: info@pcb.com
Web: www.pcb.com

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Summary of Contents for PCB Piezotronics 8180-CU00A

  • Page 1 Model 8180-CU00A single-channel TELEMETRY Control unit Installation and Operating Manual For assistance with the operation of this product, contact PCB Piezotronics, Inc. Toll-free: 800-828-8840 24-hour SensorLine: 716-684-0001 Fax: 716-684-0987 E-mail: info@pcb.com Web: www.pcb.com...
  • Page 2  Assistance is needed to safely operate equipment  PCB Piezotronics is an ISO-9001 certified company whose Damage is visible or suspected  calibration services are accredited by A2LA to ISO/IEC Equipment fails or malfunctions 17025, with full traceability to SI through N.I.S.T.
  • Page 3 CAUTION Refers to hazards that could damage the instrument. NOTE Indicates tips, recommendations and important information. The notes simplify processes and contain additional information on particular operating steps. The following symbols may be found on the equipment described in this manual: This symbol on the unit indicates that high voltage may be present.
  • Page 4 PCB工业监视和测量设备 - 中国RoHS2公布表 PCB Industrial Monitoring and Measuring Equipment - China RoHS 2 Disclosure Table 有害物质 镉 汞 铅 (Pb) 六价铬 (Cr(VI)) 多溴联苯 (PBB) 多溴二苯醚 (PBDE) 部件名称 (Hg) (Cd) 住房 PCB板 电气连接器 压电晶体 环氧 铁氟龙 电子 厚膜基板 电线 电缆 塑料 焊接...
  • Page 5 Component Name Hazardous Substances Lead (Pb) Mercury (Hg) Cadmium (Cd) Chromium VI Polybrominated Polybrominated Compounds Biphenyls (PBB) Diphenyl Ethers (Cr(VI)) (PBDE) Housing PCB Board Electrical Connectors Piezoelectric Crystals Epoxy Teflon Electronics Thick Film Substrate Wires Cables Plastic Solder Copper Alloy/Brass This table is prepared in accordance with the provisions of SJ/T 11364.
  • Page 6 Model 8180 Single channel Telemetry A simple, accurate method of conditioning and transmitting strain, thermocouple, voltage or ICP® signals from moving or rotating components. Manual – 51291 Rev. NR ECO: 36830...
  • Page 7: Table Of Contents

    Model 8180 Contents Page Important Safety Tips ………………………………………………… Important Installation Tips ………………………………………………… Technical Data ………………………………………………… Basic System Configuration ………………………………………………… Rotor Electronics 8180-RE1 ………………………………………………… Rotor Electronics 8180-RE1 ( ) ………………………………………………… Overview Power the 8180-RE1 ………………………………………………… Inductive /Receiving Heads 8180-Sh ………………………………………………… Telemetry Cable …………………………………………………...
  • Page 8: Important Safety Tips

    Model 8180 Important Safety Tips! The 8180 single channel telemetry system utilizes an inductive electricity supply. Avoid having combustible material in the area of the inductive head. The power oscillator is regulated according to power usage. With high power demand the inductive head can become hot to the touch, up to 60° C/140° F. With high power use the Control Unit can become warm to touch and should be located in a well ventilated area.
  • Page 9: Important Installation Tips

    Model 8180 Important Installation Tips! 8180 Installation All cable connections should be done with the power off. Only apply power to the Control unit with a stator head connected, otherwise damage to the Control Unit may occur. If the inductive head is placed on a metallic surface with the power on, the power oscillator will produce maximum power.
  • Page 10: Technical Data

    Model 8180 Technical data In the interest of constant product improvement, we reserve the right to change specifications without notice Manual – 51291 Rev. NR ECO: 36830...
  • Page 11 Model 8180 Basic System Installation Example: torque measure on a rotating shaft with strain gage, full bridge Manual – 51291 Rev. NR ECO: 36830...
  • Page 12: Rotor Electronics 8180-Re1

    Model 8180 Rotor electronics 8180-RE1 Calculation Gain resistor GA (soldered resistor) Calibration resistor CAL (soldered resistor) GA = 100/ (125 / (3*S) 1) [kΩ] CAL = Rb (25000/ (D*S) 0.5) [kΩ] Units S = Sensitivity [mV/V]; Rb = Bridge Resistor [kΩ]; D = Shunt [%] Sensitivity [mV/V] [kΩ]...
  • Page 13 Model 8180 Rotor Electronics 8180-RE1 Overview Manual – 51291 Rev. NR ECO: 36830...
  • Page 14 Model 8180 Powering the Rotor electronics 8180-RE1 DC Supply AC Supply Manual – 51291 Rev. NR ECO: 36830...
  • Page 15: Inductive /Receiving Heads 8180-Sh

    Model 8180 Inductive / Receiving Heads 8180-SH All heads 8180-SH have an integrated active antenna. Frequency range: 10 MHz to 40 MHz. 8180-SH310A head is designed for use with battery power and has no integrated coil system for inductive power supply. Manual –...
  • Page 16 Model 8180 Inductive head 8180-SH110A “Large Head” Typical air gap 40 mm / 1.58” The inductive head should be fastened to a non-metallic plate or bracket. If a metallic bracket is used the stator should be isolated from the metal by more than 5 mm of a non metallic material such as rubber or plastic.
  • Page 17 Model 8180 Inductive head 8180-SH210A “Small Head” Typical air gap 10 mm / 0.4” The inductive head should be fastened to a non-metallic plate or bracket. If a metallic bracket is used the stator should be isolated from the metal by more than 5 mm of a non metallic material such as rubber or plastic.
  • Page 18 Model 8180 Inductive head 8180-SH410A “Loop Head” Typical loop length 350mm…650mm / 13.8”…25.6” Manual – 51291 Rev. NR ECO: 36830...
  • Page 19 Model 8180 Receiving head 8180-SH310A “Antenna Head” Typical receiving distance 500mm/ 1.6ft The receiving head is designed for use with battery powered installations. It is not possible to inductively power the rotor electronics with the 8180-SH310A Head. While plug in the original connecting cable into the Control Unit the power oscillator is not switched on Manual –...
  • Page 20: Telemetry Cable

    Model 8180 Telemetry cable The Telemetry cable is supplied of the heads: 8180-SH110A 8180-SH210A 8180-SH410A with standard length 5m / 16ft. As an optional accessory the telemetry cable is available in 3 lengths: Length 5m / 16ft part 009M192/M05 Length 10m / 32ft part 009M192/M010 Length 20m / 64ft...
  • Page 21: Control Unit 8180-Cu

    Model 8180 Control Unit 8180-CU0 Manual – 51291 Rev. NR ECO: 36830...
  • Page 22 Model 8180 Control unit 8180-CU0 No. Name Short description 3.5 digit display LCD Monitor Shows the analog output voltage, ±10V Less resolution than analog output RF-Level LED Lit green LED indicates a good RF level. Data link is good. Lower position = factory calibration, LED off Offset Switch Upper position = user adjustable, yellow LED on Range ±1.8V by potentiometer...
  • Page 23: Shunt Calibration

    Model 8180 Shunt Calibration The Shunt–Calibration is an accepted method to system functionality. A resistor is placed in parallel to leg R in the picture below to unbalance the bridge to predefined value. This predefined value is determined by the value of resistor CAL. To calculate the resistor CAL value please see chapter “Rotor Electronics 8180-RE1.”...
  • Page 24: Installation Of Antenna

    Model 8180 Installation of Antenna Note: All materials are 1m / 3ft in length and are part of Installation set 8180-IK00A The prepared area of the shaft should be wider than the width of the stator head being used e.g.: 8180-SH1 about 75mm / 2.95”...
  • Page 25 Model 8180 Manual – 51291 Rev. NR ECO: 36830...
  • Page 26: Installation Kit 8180-Ik00A

    Model 8180 Installation Kit 8180-IK00A The Installation Kit contains all materials needed for a complete installation on a shaft. Components 1 m / 3.3ft Copper band, 0.3 mm x 10 xx; self-adhesive backing 2 m / 3.3 ft mu metal, 0.1 mm x 155 mm; self-adhesive 1 roll of insulation tape 1 roll Kapton tape 1 packet 2 components epoxy...
  • Page 27 Model 8180 Rainer Thomas Messtechnik GmbH Ludwig-Erhard-Platz 2 D-83703 Gmund am Tegernsee Germany EC – Certificate of Conformity We hereby certify, that the model of the subsequently designated device corresponds to the es- sential relevant EC-guidelines mentioned below during compatibility evaluation of the product. Any changes not agreed with us, will void this declaration.
  • Page 28: Weight

    Model Number Revision: NR SINGLE-CHANNEL TELEMETRY CONTROL UNIT 8180-CU00A ECN #: 43533 System Components ENGLISH OPTIONAL VERSIONS Model Control Unit Control Unit Optional versions have identical specifications and accessories as listed for the standard model Performance except where noted below. More than one option may be used.
  • Page 29 PCB Load & Torque (A Division of PCB Piezotronics, Inc.) REVISIONS claims proprietary rights in the information disclosed hereon. Neither it nor any reproduction thereof will be disclosed to DESCRIPTION others without the written consent of PCB Load and Torque.

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