Related Manuals for Hyundai power products HYDC5830
Summary of Contents for Hyundai power products HYDC5830
- Page 1 Disc Cutter HYDC5830 Instruction Manual WARNING: Read the instructions carefully before use.
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Page 2: Table Of Contents
Contents Introduction……..……………………………3 Recycling & Disposal……………………...41 Safety Information…..…………………..4-14 Declaration Of Conformity……………….42 Understand Your Machine.…..…………...4 Personal Safety...…….……………………4-5 Useful Information………………………….43 Inspect Your Machine……………………...5 Our YouTube Channel…..………………..41 Work Area…….……………………………..6 Warranty…………………………………….41 During Use…….………………………………7 Manual Updates….……………………….41 Batteries…….…………………………………8 Returning Your Product….……………….41 Electricity…….…………….…...…………….9 Leaving A Review….……………………...41 Vibrations….…………………………..10 Ordering Spare Parts.……………………..41 Noise…….……………………………..10 Engine Safety………………………………11 Product Record…………………………….44... -
Page 3: Introduction
THE MACHINE. Keep for future reference and pass it on if the machine is loaned or sold to another user. This manual has been produced by Hyundai Power Products and should be kept with the product. Please read and understand these instructions before you use your product. -
Page 4: Safety Information
Safety Information Understand Your Machine •WARNING! You must read these instructions carefully before operating the machine. Make sure that you are familiar with the controls and properly operate the machine. You must learn how to stop the machine quickly. If you do not follow the warnings and instructions, it may result in fire and/or serious injury. -
Page 5: Inspect Your Machine
Safety Information Personal Safety (Continued) •Do not touch parts that might be hot from operation. Allow parts to cool before attempting to maintain, adjust, or service. •Do not overreach. Keep proper footing and balance at all times. This enables better control of the machine in unexpected situations. Extending your body too far can result in a loss of balance and you may fall which will result in injury. -
Page 6: Work Area
Safety Information Work Area •You must only work in daylight or with good artificial light in good visibility conditions. Do not work at night, at times of heavy fog, or at any other times when your field of vision might be limited and it would be difficult to gain a clear view of the area. -
Page 7: During Use
Safety Information During Use •Do not operate the machine in confined areas where there may be a risk of crushing the operator between the machine and another object. • Never attempt to make any adjustments, while the machine is running. •... -
Page 8: Batteries
Safety Information Batteries (Where Present) Batteries present a risk if they become damaged by the possible leaking of electrolyte. This electrolyte is an acid and can cause serious burn injuries. Care should be taken when working on or near them. NOTE: the electrolyte may be in a liquid or gel form. -
Page 9: Electricity
Safety Information Electricity (Where Applicable) DANGER : ELECTRICITY CAN KILL – NEVER WORK ON LIVE / ENERGISED EQUIPMENT. • Prior to carrying out any maintenance work you MUST identify electrical isolation methods and isolate all electrical supplies. • Prior to use and with all electrical supplies isolated, you MUST check all electrical cables, plugs and connectors for the following;... -
Page 10: Vibrations
Safety Information Vibrations (Where Applicable) •Prolonged use of hand held (operated) machines will cause the user to feel the effects of/from vibrations. These vibrations can lead to white finger (Raynaud’s phenomenon) or carpal tunnel syndrome. This condition reduces the ability of the hand to feel and regulate temperature, causing numbness and heat sensations and may cause nerve damage and circulatory tissue death. -
Page 11: Engine Safety
Safety Information Engine Safety •Never start or run the engine inside a closed area. The exhaust fumes are dangerous, containing carbon monoxide, an odourless and deadly gas. Operate this unit only in a well-ventilated outdoor area. (See carbon monoxide safety). •Do not tamper with the engine in an effort to get it to run at higher speeds. -
Page 12: Fuel Safety
Safety Information Fuel Safety General Safety • Do not smoke each time fuel is handled. • ALWAYS avoid inhaling fumes. • ALWAYS carry fuel in the correct and clearly marked container. •ALWAYS wear correct, suitable and fit for purpose Personal Protective Equipment (PPE), suggested items are but not limited to safety gloves and overalls. - Page 13 Safety Information Fuel Safety (Continued) Storage • Store fuel in containers specifically designed and approved for fuel storage. •Store fuel in a cool, well-ventilated area, safely away from sparks, open flames, or other sources of ignition. •Never store fuel – or a machine with fuel in the tank – inside a building where fumes may reach a spark, open flame, or any other source of ignition (such as a water heater, furnace, or clothes dryer).
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Page 14: Personal Protective Equipment
Safety Information Personal Protective Equipment Appropriate Personal Protective Equipment (PPE), MUST be worn at all times when operating or repairing the machine. No protective equipment can ensure 100% protection. When selecting PPE, make sure it’s CE marked and it suits the user in terms of size, fit, etc. -
Page 15: Unboxing
2.Lay the contents out and check them. If any part is damaged or missing, you must not use the machine. Contact HYUNDAI POWER PRODUCTS immediately. 3.You must keep the packaging material in case the machine needs to be returned or repaired. -
Page 16: Features
Features 13 10 Descriptions on next page www.hyundaipowerproducts.co.uk... - Page 17 Features Handle Air Filter Carry Handle Safety Cover Safety Cover Adjustment Handle Water Flow Adjustment Drive Belt Cover Fuel Tank Cap On/Off Switch Choke Lever Recoil Starter Handle Safety Trigger Throttle Exhaust Cutting Disc www.hyundaipowerproducts.co.uk...
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Page 18: Operation
Operation Fueling WARNING! It’s essential you NEVER use the machine with just unleaded petrol. This will cause permanent damage and void the products warranty. WARNING! When pouring fuel/oil into the mixing bottle, use a funnel or pipe. Petrol is a Solvent and Volatile liquid. WARNING! Always Fuel/Un-Fuel your machine in a well ventilated area. -
Page 19: Mounting Cutting Disc
Operation Mounting Cutting Discs WARNING! Stop the engine and remove the spark plug cap before starting any work. Always wear protective gloves. 1. Place the machine on a stable surface. 2. Place the disc (b) on the shaft (a). Make sure that the rotation arrows on the disc correspond to the indicated rotation on the protective cover. -
Page 20: Cutting Disc
Operation Removing Cutting Discs WARNING! Stop the engine and remove the spark plug cap before starting any work. Always wear protective gloves. 1. Insert the angle wrench (a) through the hole in the centre of the blade guard (b) to lock the disc. 2. -
Page 21: Starting
WARNING! Before operating the HYDC5830 ensure you have read and fully understand the user manual. The HYDC5830 uses an On/Off switch, located on the near the Handle. When starting the machine, the switch will always be in the ON position. - Page 22 Operation Cold Starting 1. Grasp the carrying handle (3) firmly with one hand and press the machine to the ground. 2. Place your foot in the handle (1). This is to secure the machine to the ground. 3. Slide the combination switch up (choke closed). This also activates the half-throttle lock.
- Page 23 Operation Warm Starting 1. Grasp the carrying handle (3) firmly with one hand and press the machine to the ground. 2. Place your left toe in the handle (1). 3. Slide the Choke Lever (10) up and immediately back to the ON position. This activates the half-throttle lock.
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Page 24: Stopping
HYDC5830 The disc keeps spinning for some time (freewheel effect). If the HYDC5830 doesn’t turn off using the on/off switch, the choke lever can be used to turn off the machine. 1. Slide the choke lever (10) to “STOP” to stop the engine. The switch returns to the ON position. -
Page 25: Cutting Metal
Operation Cutting Metal The high speed of the cutting disc heats metal and melts it at the point of contact. Rotate the guard as far down as possible to direct the stream of sparks forward, away from the operator. • Mark the cutting line and apply the disc to the material at moderate speed to cut a guide groove before going to top speed and apply more pressure to the machine. -
Page 26: Cutting Concrete/Masonry
Operation Cutting Concrete/Masonry Applications Always wear approved respiratory protection! • It is not allowed to cut asbestos. Asbestos is considered a carcinogen. • Cut reinforced concrete piles in the prescribed order and in accordance with applicable safety regulations. • Mortar, stone and concrete develop large quantities of dust during cutting. To increase the lifetime of the cutting disc and to avoid excessive dust creation, wet cutting is highly recommended. -
Page 27: Water Cooling/Dust Suppression
Operation Water Cooling/Dust Suppression The machine is equipped with a water cooling/dust suppression system that sprays water on the workpiece on both sides of the disc. 1. Connect one end of a water hose to the water cooling system and the other end to a water tap. -
Page 28: Maintenance & Care
Maintenance & Care General Maintenance WARNING : Turn OFF the machine, allow all moving parts to come to a complete stop before maintaining the machine. You need to wear proper clothing and protective gloves whenever your hands are at risk. •... -
Page 29: Maintenance Schedule
Maintenance & Care Maintenance Schedule The maintenance work described below may be performed by the operator. You can also request a qualified technician to perform this maintenance work. www.hyundaipowerproducts.co.uk... -
Page 30: Good Practices
Maintenance & Care Good Practices · Let the machine cool down before doing any maintenance work. · Switch off the machine and remove the spark plug cap. · Clean the machine regularly. · Check the fuel cap regularly for good sealing ·... -
Page 31: Replacing Drive Belt
Maintenance & Care Replacing Drive Belt A worn V-belt causes the cutting disc to run at the lowest idle speed. If this is the case, the V-belt must be replaced! 1. Loosen the 3 bolts (a) and remove the protective cover (b). 2. - Page 32 Maintenance & Care Replacing Drive Belt www.hyundaipowerproducts.co.uk...
- Page 33 Maintenance & Care Cleaning/Replacing Air Filter The service life of the machine also depends on the condition and the regular maintenance of the filter elements. Failure to perform maintenance and cleaning at the described intervals will cause increased wear inside the engine. Replace a damaged air filter immediately.
- Page 34 Maintenance & Care Cleaning/Replacing Air Filter (Continued) www.hyundaipowerproducts.co.uk...
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Page 35: Spark Plug
Maintenance & Care Cleaning/Replacing Spark Plug Do not touch the spark plug or plug cap if the engine is running (high voltage). A hot engine can cause burns. Wear protective gloves. 1. Switch off the machine. 2. Remove the air filter holder (see “Cleaning or replacing the air filter”). 3. -
Page 36: Fuel Filter
Maintenance & Care Replacing Fuel Filter The fuel filter(a) may become clogged. Replace the Fuel Filter every 3 months to ensure unimpeded fuel flow to the carburettor. 1. Unscrew the tank cap. 2. Pull the retainer out of the opening. 3. -
Page 37: Cutting Disc Information
Cutting Disc Information Selection Cutting Discs WARNING! Never use carbide blades, circular saw blades or other wood saw blades. Never cut any type of wood. Reactive forces can cause serious injury from contact with the blade or broken cutting tips. Only use cutting disc shaft comply with EN 12413 (synthetic resin) and EN 13236 (diamond). -
Page 38: Cutting Disc Safety
Cutting Disc Safety Operational Safety WARNING! Before starting work, the machine must be checked for - correct operation and safety; - Good condition of cut-off disc; - Cut-off disc is properly mounted; - Protective cover is locked in place; - V-belt has the correct tension; - The throttle moves easily;... -
Page 39: Troubleshooting
Troubleshooting www.hyundaipowerproducts.co.uk... -
Page 40: Technical Data
Technical Data Specification www.hyundaipowerproducts.co.uk... -
Page 41: Recycling & Disposal
Recycling & Disposal Recycling & Disposal We do not offer a takeback scheme for the recovery of Waste Electrical Electronic Equipment (WEEE) & Batteries. Instead the responsibility to dispose of WEEE and/or Batteries is passed onto you by us. So when it becomes necessary to dispose of your machine you must take it to your local Civic Amenity Site. - Page 42 Isaac Way, Pembroke Dock, SA72 4RW Country of Origin: China Description: Disc Cutter SKU Code: HYDC5830 Date of Issue: 23/07/2021 Regulations and Directives of Compliance • 2006/42/EC The Machine Directive • 2014/30/EU EMC Directive • 2016/1628/EC The Emission of Gaseous and Particulate Pollutants from internal Combustion engines •...
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Page 43: Useful Information
Go to YouTube and search ‘Hyundai Power Products’. Warranty Proof of purchase will be required before you make a warranty claim. Full warranty terms and conditions can be found on the HYUNDAI POWER PRODUCTS website: www.hyundaipowerproducts.co.uk Manual Updates Our manuals are constantly being reviewed and updated. Should you find an error, omission or something unclear, please contact us for assistance. -
Page 44: Product Record
Product Record Information As soon as you have purchased the machine, we recommend that you fill out the following. If you need to contact an authorised dealer or customer service for information on servicing, you may need to provide the following information. Date Of Purchase:……………………………………………………………………………….. - Page 45 Contact Us Need Help? Talk To Our Experts Our friendly aftersales team will be more than happy to help you. Phone Call our team on 01646 687 880 Email aftersales@hyundaipowerproducts.co.uk Online Live Chat Go to www.hyundaipowerproducts.co.uk Post Genpower Ltd, Isaac Way, Pembroke Dock, Pembrokeshire, SA72 4RW. Hyundai Support Website Go to hyundaisupport.co.uk www.hyundaipowerproducts.co.uk...
- Page 46 Importer: GENPOWER LTD Isaac Way, London Road, Pembroke Dock, UK, SA72 4RW. T: +44 (0) 1646 687 880 info@hyundaipowerproducts.co.uk www.hyundaipowerproducts.co.uk Imported / Distributed by Genpower Ltd for the United Kingdom & Ireland Licensed by Hyundai Corporation, Korea...
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