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Table of Contents
Summary of Contents for Kelvin Cozy
- Page 1 Kelvin System, Inc. Cozy Installation Guide...
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Page 2: Table Of Contents
The Cozy – Electronics Kit (e-Kit)..............The Cozy – Cables & Sensors................The Cozy – Installation..................... Installation – Sensor & Cables................Installation – Prepping the Cozy................ Installation – Lifting & Placing the Cozy............Installation – Electronics Testing............... Installation – Installing the Electronics Kit........... -
Page 3: Tools
Kelvin Systems, Inc. Cozy Installation Guide Tools Heat-resistant tape Power Drill (with phillips and x4 per Cozy Torx head bits) Screwdriver (with phillips and Torx head bits) Self-Tapping screws (to Secure to Wall) x4 per Cozy L-Bracket Screws (to Secure... -
Page 4: The Cozy - Metal Enclosure
Kelvin Systems, Inc. Cozy Installation Guide The Cozy – Metal Enclosure The Cozy is comprised of two main components: A metal cover that fits over the radiator (figures 1, 2, 3 below) An Electronics Kit (e-Kit) that fits into the metal cover and... -
Page 5: The Cozy - Electronics Kit (E-Kit)
Kelvin Systems, Inc. Cozy Installation Guide The Cozy – Electronics Kit (e-Kit) The Cozy is comprised of two main components: A metal cover that fits over the radiator (figures 1, 2 and 3 on previous page) An Electronics Kit (e-Kit) that fits into the metal cover and connects to a power outlet (figures 4, 5, and 6 below) Figure 4 E-Kit –... -
Page 6: The Cozy - Cables & Sensors
Kelvin Systems, Inc. Cozy Installation Guide The Cozy – Cables & Sensors There are four cables in the Cozy: Power cable (and Power Brick) (figure 7) Barrel Jack Extender (essentially an internal extension cord) (figure 8) Radiator Sensor (figure 9) -
Page 7: The Cozy - Installation
Kelvin Systems, Inc. Cozy Installation Guide The Cozy – Installation Cozy installation consists of three primary steps: Attach all sensors Install the metal enclosure over the radiator Test and install the electronics kit (e-Kit) Figure 11 Figure 12 Radiator before Cozy Installation... -
Page 8: Installation - Sensor & Cables
Kelvin Systems, Inc. Cozy Installation Guide Installation – Sensor & Cables Select a Cable Bundle and separate out the three cables. Each bundle should have a Radiator Sensor, Power Cable, and Steam Trap Sensor cable. The first step is to attach the Radiator and... - Page 9 Kelvin Systems, Inc. Cozy Installation Guide Steam Trap Sensor: Ziptie the Steam Trap sensors to either side of the steam trap (Figure 16 & 17) For additional security, tape each sensor directly to the pipe (Figure 18) Figure 17 Figure 18...
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Page 10: Installation - Prepping The Cozy
Installation – Prepping the Cozy Now the metal enclosure can be placed over the radiator: Position the Cozy so that it’s back is to the radiator and the ekit-Cavity is facing out. (Figure 20) Route the Radiator Sensor Wire, Power... - Page 11 Kelvin Systems, Inc. Cozy Installation Guide Figure 20 Position the Cozy with the e-Kit cavity facing front. Adjust the levelers on the bottom so that the top of the Cozy sits just above the top of the Radiator. Figure 21...
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Page 12: Installation - Lifting & Placing The Cozy
Now the metal enclosure can be placed over the radiator: Unfurl the soft insulation affixed to the rear of the Cozy and tuck it between the rear of the radiator and the wall. (Figure 23) Lift the Cozy and set it in place over the... - Page 13 Kelvin Systems, Inc. Cozy Installation Guide Installation – Lifting & Placing the Cozy Now the metal enclosure can be placed over the radiator: Figure 23 Unfurl the soft insulation affixed to the rear of the Cozy and tuck it between the rear of the radiator and the wall.
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Page 14: Installation - Electronics Testing
Kelvin Systems, Inc. Cozy Installation Guide Installation – Electronics Testing Before installation, the pre-assembled Electronics Kit (e-Kit) must be tested: Locate the three cables running from the e-Kit. The gray cable is the radiator sensor, the white cable is the power cord, and the four-pronged colorful cable is the Steam Trap Sensor. -
Page 15: Installation - Installing The Electronics Kit
Any other screws will damage the kit and void warranty. Plug in the Cozy! Pair the Cozy via the MAC Address barcode on the outside of the e-kit and the Pairing Form on the Device Magic App on your smartphone.
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