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2. APPLICATION & SPECIFICATION
Bench mounted mortising machine suitable for cutting mortises for joints,
locks and dead-bolts. Twin uprights with hydraulic damper carry head
assembly and adjustable depth stop for repetitive work. Integral drill chuck
is easily accessible from both sides of the head. Powered by
heavy-duty induction motor with no-volt release switch to prevent
accidental restart after power failure or jam. Supplied with arbor extension
and spare 13mm drill chuck for occasional drilling operations. Includes
table and workpiece clamp assembly.
Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .370W, 230V.
Chisel Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1/4”, 3/8”, 1/2”
Chuck Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 x 13mm
Head Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115mm
Chisel to Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120mm
Throat Depth
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135mm
Hold Down Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75mm
Table Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .150 x 340mm
Dimensions H (less handle) x W x L . . . . . . . . . . . . . . . . .650 x 335 x 340mm
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25kg
3. ASSEMBLY
1.
Wood Working Table
2.
Table Screws
3.
Hold-Down Clamp
4.
Washer
5.
Hold-Down Knob
NOT ILLUSTRATED
2 x Drill chuck
1/4” Mortising Chisel + Drill Bit
3/8” Mortising Chisel + Drill Bit
1/2” Mortising Chisel + Drill Bit
S5 & S6 Hex Spanner
Arbor Extension.
3.1
ASSEMBLY
WARNING! DO NOT plug the mortiser into the mains
p
p
power supply until completely assembled and these instructions tell
you to do so.
DO NOT allow brake fluids, petroleum, penetrating oils etc. to come
into contact with plastic parts of mortiser as damage may result.
NOTE: Remove the plastic support block from the top of uprights.
Care must be taken as the coil spring is under compression and will
force the body upwards when plastic block removed.
3.1.1
Press fit damper strut ends to ball ended screws on base and
head (fig.A-1). To do this, support the weight of the gear
casing and undo the depth stop clamp (fig.9) which is
supporting it. Raise the casing on the guide pillars to the
maximum height. Slide the clamp up the pillar to support the
casing and tighten the clamp. Take the damper strut with
the cylinder uppermost and lightly tap the strut ends so that
they snap onto the ball ended screws situated on the right
hand side of the head and the base of the right hand pillar.
3.1.2
Fix wooden table to base with supplied screws (fig.2).
3.1.3
Attach clamp base to table base using 2 x allen bolts (fig.3).
3.1.4
Attach clamp post to clamp base (fig.4) using locking adjust
screw (fig1.7).
3.1.5
Adjust locking adjust screw so the clamp post is held but free
enough to be moved backwards and forwards. Fit the
adjustment lever (fig.1.8) onto the adjusting screw (fig.4)
pushing it into the splines and fitting spring and screw (Fig.1).
Ensure that the adjustment lever will lock the clamp post
when tightened clockwise. If it does not, remove the locking
lever and replace it having turned it anticlockwise.
Check again to ensure it locks the post.
3.1.6
Fit the hold-down clamp, hold-down knob and washer as in
fig.1 parts 3, 4 & 5.
3.1.7
Fit the pull-down handle in the upright position, with 13mm
protruding from the receiver and lock in place with the set
screw as in fig.5.
3.1.8
Before use, attach the mortiser using the mounting points
situated behind the wood working table (fig.6) and 13mm
bolts, of the appropriate length to a stable work bench which
is strong enough to take the weight of the unit and the
workpiece.
WARNING! Failure to adequately mount the mortiser could result in
p
p
damage and/or severe personal injury.
3.1.9
Finally fix the tool holder to the rear of the mortiser using the
fixings provided.
6.
Screw
7. Locking Adjust Screw
8. Adjustment Lever
9. Clamp Post
10. Clamp Base
(Fig. 1)
fig.A
fig 2
7
6
1
2
3
1
5
4
fig 3
fig 4
fig 5
fig 6
Bench Mounting Points
13mm Bolts Required
8
10
9
fig 1
SM94.V3 - 1 - 161205
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