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Amada MR-130B Operation Manual

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PULSED HEAT CONTROLLER
MR-130B
OPERATION MANUAL
Y04OM1168030-08

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  • Page 1 Original instructions PULSED HEAT CONTROLLER MR-130B OPERATION MANUAL Y04OM1168030-08...

  • Page 2: Table Of Contents

    MR-130B Thank you for purchasing our Pulsed Heat Controller MR-130B. ・ This operation manual explains its method of operation and precautions for use. ・ Before using, read this operation manual carefully; after reading, save it in a proper place where you can easily access.
  • Page 3 MR-130B (8) DATA Key ····································································· 4-17 (9) PROFILE NUMBER ▲ ▼ Keys ········································· 4-17 (10) COUNTERS Key ·························································· 4-18 (11) DATA EDIT Keys ·························································· 4-20 (12) Saving Changed Values ················································· 4-21 (13) HEATING RATE Key ····················································· 4-21 (14) SETUP Key ································································ 4-23 5.
  • Page 4 MR-130B (15) Remote Selection with Switches or Opto-Couplers ··············· 9-15 (16) Automation Control Inputs Connections ····························· 9-16 (17) Operator Initiation Switch and Firing Switch Inputs ··············· 9-18 (18) EMERGENCY STOP Input ············································· 9-19 (19) Manual Alarm Reset ······················································ 9-19 (20) Main Thermocouple Input Connector (J9) ·························· 9-20 (21) Auxiliary Thermocouple Input Connector (J15) ····················...

  • Page 5: Special Precautions

    MR-130B 1. Special Precautions CAUTION (1) Safety Precautions ！ Before using, read "Safety Precautions" Denotes operations and practices that carefully to understand the correct method may result in personal injury or damage of use. to the Controller, if not correctly followed.
  • Page 6 MR-130B WARNING ！ Ground this Controller If the Controller is not grounded, you may get an electric shock when there is trouble, or when electricity leaks. Apply Single-phase, 180―264 V AC power supply Application of a voltage out of the specified range can cause fire and electric shock.
  • Page 7 MR-130B CAUTION ！ Do not splash water on the Controller Water splashed over the electric parts can cause electric shock and short circuits. Use proper tools (wire strippers, pressure wire connectors, etc) for termination of the connecting cables Do not cut the conductor of wire. A flaw on it can cause fire and electric shock.

  • Page 8: Precautions For Handling

    MR-130B (2) Precautions for Handling When transporting or moving the Controller, do not lay it down. Also, handle ■ the Controller with care so as not to make an impact such as drop on it. Moving the Controller by hand must be done by at least two people.

  • Page 9: Description

    MR-130B 2. Description I. Features (1) Overview For the rest of this manual, the MR-130B Pulsed Heat Controller will simply be referred to as the Control. If you have questions about custom items in your Control that are not covered in this manual, contact us.

  • Page 10: Models

    MR-130B Heat sealing or ACF Final Bonding is a multi-step process that creates an electrical conductive adhesive bond between two items. These items are typically flexible and rigid circuit boards, glass panel displays, and flex foils. ・With an applied force, two parts are brought together with an adhesive foil, flex, or paste in between them.

  • Page 11: Heads, Thermodes And Accessories

    MR-130B (3) Heads, Thermodes and Accessories For details of solder reflow and heat seal heads, thermodes and accessories available from us, please contact us. The Thermode, Thermode-chip, Heater-chip, Heater-element, Heater-plate, Heater-cool is also called. Accessory list Part Number Description Quantity...

  • Page 12: Controls And Indicators

    MR-130B II. Controls and Indicators (1) Front Panel (2) Display (LCD) The LCD on the front panel displays both graphic and alphanumeric data depending on the function chosen by the Operator. NOTE: These screens, their functions and displays are described in Chapter 4, Using Programming Functions.
  • Page 13 MR-130B (3) Numerical Keypad The keypad allows you to edit the numeric values of the display screens. The keypad also allows you to enter in the alphanumeric schedule reference which is displayed on the graphic screen. (4) Cursor Keys The cursor keys allow you to move the editing cursor up, down and sideways.

  • Page 14: Data Key

    MR-130B (6) DATA Key key brings up the data screen to the display. DATA The data screen reports the most recent heat cycle parameters in numerical format: time, temperature, duty cycle, and counter status (when enabled). You may initiate the...

  • Page 15: Data Edit Key

    MR-130B (9) DATA EDIT Keys The Schedule Edit Keys allow you to edit the time and temperature parameters of the heat profile on the graphic display. The BASE RISE1 PREHEAT RISE2 REFLOW COOL1 keys are POSTHEAT COOL2 vertically aligned with the profile heating states as displayed on the graphic screen.

  • Page 16: Setup Key

    MR-130B (11) SETUP Key This key brings up the SETUP MENU screen. The SETUP MENU screen provides a menu of operating characteristics for the Control. < SETUP MENU > 1. HARDWARE SETUP 2. COMMUNICATIONS 3. REFLOW SETUP 4. SYSTEM SECURITY 5.

  • Page 17: Installation And Setup

    MR-130B 3. Installation and Setup I. Planning for Installation (1) Space Requirements Dimensions (including all projections from the housing, but excluding cabling): Weight: 60 pounds (27.2 kg) ● Install the Control in a well-ventilated area that is free from excessive dust, acids, corrosive gases, salt and moisture.

  • Page 18: Connections To External Equipment

    MR-130B II. Connections To External Equipment (1) Overview All connections, other than the transformer cable connections, between the Control and external equipment are made through the rear panel. The transformer cable connections from the reflow soldering or heat seal head are made at the transformer cable terminals on the front panel.

  • Page 19: Input Power Connections

    MR-130B (2) Input Power Connections CAUTION ！ Be sure that the source power is appropriate for your Control model. Connect the Control power cable to a single-phase, 50/60 Hz power source. The nominal voltage range for each model is set at the factory: either 180 to 264 V AC.
  • Page 20 MR-130B 4. If you are working in a CE standards environment using an Emergency Stop Switch, it must be connected across pins 1 and 2 of the EMO SWITCH connector. If you are not using an Emergency Stop Switch, you must install the EMO jumper plug on the EMO SWITCH connector.

  • Page 21: Equipment Setup

    MR-130B III. Equipment Setup (1) Force Fired, Mechanically Actuated Head 1. Adjust the reflow soldering head force adjustment knob to produce 5 units of force, as displayed on the force indicator index. 2. Connect the reflow soldering head firing switch cable connector to the Control J4B pins 14 and 15.

  • Page 22: Force Fired, Air Actuated Head

    MR-130B (2) Force Fired, Air Actuated Head 1. Adjust the head force adjustment knob to produce 5 units of force, as displayed on the force indicator index. 2. Connect the head firing switch cable connector to the Control J4B pins 14 and 15.
  • Page 23 MR-130B 9. Turn the air regulator clockwise to produce 10 psi on the air regulator pressure gauge. 10. Press the foot switch down to close the first level, and hold the foot switch at the first level. The thermode should descend to the parts.

  • Page 24: Using Programming Functions

    MR-130B 4. Using Programming Functions (1) Overview To ensure accurate, consistent soldering, the Control delivers extremely precise pulses of energy to the reflow head. Each pulse is comprised of time and energy values that you pre-program. Chapter 2, Description told you where the Controls and Indicators are located.

  • Page 25: Screen Navigation And Menu Selection

    MR-130B (3) Screen Navigation and Menu Selection < SCHEDULE SETUP, page 1 of 5 > 1. ENABLE PEAK AND AVG LIMITS 2. PREHT PEAK TIME DELAY 01.0 SEC 3. PREHT AVG TIME DELAY 01.0 SEC 4. PREHT PEAK HI TEMP LIMIT +030 °C...

  • Page 26: Graph Key

    MR-130B 2Setup Mode Press the SETUP key to enter the setup mode. In the setup mode, the display presents system setup options for you to select. For details, refer to SETUP Key later in this chapter. < SETUP MENU >...

  • Page 27: Process Cycles

    MR-130B (5) Process Cycles The Control provides for up to eight programmable process cycles as shown in the following diagram: The user can include a process cycle in a Profile by assigning the desired process cycle a time of greater than 0 seconds.
  • Page 28 MR-130B 3Preheat You can use Preheat to activate flux for removing solder oxides between solder plated parts. You can also use Preheat to reduce warping on large thermodes by decreasing the temperature difference between Preheat and Reflow periods. The temperature for this state is displayed as 150°C and the time is 01.0 seconds.

  • Page 29: Profile Description And Programming

    MR-130B (6) Profile Description and Programming The parameters contained in each profile are viewed and edited in two areas. The last two lines of the GRAPH screen contain the temperature and time settings for each process cycle. The two Schedule Setup screens contain error limits, temperature envelopes, process and display parameters.
  • Page 30 MR-130B Item 3 on the menu, PREHT AVG TIME DELAY, allows the operator to set the Control to ignore the first part of the Preheat process cycle when calculating the average Preheat temperature. This parameter can be set from 0 to 99.9 seconds. If this parameter is set equal to or greater than the Preheat Time, then the Control will not evaluate any average temperature error, and will use 0°C as the Preheat Average...
  • Page 31 MR-130B For example, if the Preheat set temperature is 150°C, and the peak temperature for the process should not exceed 180°C, then the user should enter 30°C in the PREHT PEAK HI TEMP LIMIT field. Use the numeric keys on the front panel to enter a number and then press the ▲, GRAPH or DATA keys to save the value.
  • Page 32 MR-130B Press the 3 or 4 key to set the RISE1 or RISE2 TIME DELAYs. These parameters allow the user to set the envelope to begin at some point after the start of Rise1 or Rise2. If the RISE1 TIME DELAY is greater than or equal to the RISE1 Period time, there will not be any envelope during Rise1.
  • Page 33 MR-130B Press the 0 key to set the time length of the HEAD UP DELAY. The HEAD UP DELAY starts at the beginning of the Postheat period and sets the point when the head will be lifted from the part. The HEAD UP DELAY can be set from 0 to 99.9 seconds.
  • Page 34 MR-130B REFERENCE TEXT PART-12345 After edit ▲ Page to accept new value Number Change, ◄ ► Adjust, Graph Data If you enters an eleventh character, the left most character will be lost so that only ten characters remain. To correct a character, should enter spaces until the ten character Schedule Reference Text is blank and then re-enter the new reference text you want.

  • Page 35: Selecting The Pid Control Number

    MR-130B < PID CONTROL > PID CONTROL After edit ▲ Page to accept new value Number Change, ◄ ► Adjust, Graph Data (7) Selecting the PID CONTROL Number The following table provide a guide to selection of a PID CONTROL number. It is recommended to start with a PID CONTROL number of 185.
  • Page 36 MR-130B 4. Using Programming Functions 4-13...
  • Page 37 MR-130B Pressing the GRAPH key when the Schedule Setup, Page 3 of 5 screen is displayed will change the display to the Schedule Setup, Page 4 of 5. This screen contains parameters for the Auxiliary thermocouple’s Peak and Average limit settings.
  • Page 38 MR-130B Pressing the GRAPH key when the Schedule Setup, Page 4 of 5 screen is displayed will change the display to the Schedule Setup, Page 5 of 5. This screen contains parameters for the Auxiliary thermocouple’s envelope settings. < SCHEDULE SETUP, Page 5 of 5 >...
  • Page 39 MR-130B Sample Auxiliary Thermocouple Temperature and Envelope Setup: This is based on the following Control settings: • AUX START TEMPERATURE = 25° C (schedule setup page 5 of 5) • AUX PREHEAT TEMPERATURE = 75° C (schedule setup page 5 of 5) •...

  • Page 40: Data Key

    MR-130B (8) DATA Key The DATA key brings up the data screen to the display. The data screen reports the most recent heat cycle parameters in numerical format: time, temperature, and counter status (when enabled). You may initiate the HEAT cycle while the DATA screen (rather than the GRAPH screen) is displayed.

  • Page 41: Counters Key

    MR-130B (10) COUNTERS Key This key brings up the REFLOW COUNTERS screen. Based on the user settings for the Reflow Counters, the Control will display messages when the thermode needs cleaning or replacement. This screen provides a menu of selections for setting the thermode cleaning and thermode replacement counters, and choosing responses to the counter settings.
  • Page 42 MR-130B < CLEAN COUNTER SETUP > 1. CLEAN COUNTER 2. CLEAN COUNTER ACTION STOP 3. EDIT CLEAN COUNTER : +000010 Number Select an item, Graph Data 4REPLACE COUNTER Press the 4 key to edit the replace counter. The count that you enter will raise an alarm to signal the operator that it is time to replace the thermode.

  • Page 43: Data Edit Keys

    MR-130B (11) DATA EDIT Keys The data edit keys allow you to edit the time and temperature parameters of the heat profile on the graphic display. The Temperature and Time keys for each process segment are vertically aligned with the profile heating states as displayed on the graphic screen.

  • Page 44: Saving Changed Values

    MR-130B (12) Saving Changed Values When you change values, they are saved in the Control’s flash memory (“flash” for short) when the GRAPH, DATA, COUNTERS, HEATING RATE, or SETUP screens are used. CAUTION: Before you power down, go to one or more of the screens above and verify your changes.
  • Page 45 MR-130B The default value is Medium, which is appropriate for 90% of all thermodes. The progression from Very Slow to Fast provides more energy to heat the thermode. Use the table below as a guide to optimizing the coarse heating rate. Select the recommended coarse heating rate by pressing keys 1 through 4.

  • Page 46: Setup Key

    MR-130B (14) SETUP Key This key brings up the SETUP MENU screen. The SETUP MENU screen provides a menu of operating characteristics for the Control. < SETUP MENU > 1. HARDWARE SETUP 2. COMMUNICATIONS 3. REFLOW SETUP 4. SYSTEM SECURITY 5.
  • Page 47 MR-130B SOLDER COOL VALVE IS Press the 2 key to toggle between OFF and ON. If the Profile does not have a Postheat process cycle, selecting ON will activate the solder cool valve starting at the end of the Reflow period and de-activating when the thermode reaches either the COOL1, PREHEAT, or BASE temperature which ever is lower.
  • Page 48 MR-130B BUZZER LOUDNESS Press the 6 key to bring up the BUZZER LOUDNESS adjustment screen. With this screen, you may adjust the loudness of the end of cycle buzzer so that it may be heard reliably against background noise. < BUZZER LOUDNESS >...
  • Page 49 MR-130B Press the 1 key to toggle SET RELAY TO to between NC and NO. NC is normally closed, NO is normally open. The 2 key will bring up the RELAY 1 status option screen. < RELAY 1 > 1. SYSTEM READY 2.
  • Page 50 MR-130B 5. OUT OF LIMITS: Relay is OPEN/CLOSED for any out of limits condition. OUT OF LIMITS are temperature conditions that are outside any active PEAK, AVERAGE, and ENVELOPE Limits. NOTE: If an Out of Limits is triggered, this relay state will continue to remain active...
  • Page 51 MR-130B 5. REFLOW: Relay is OPEN/CLOSED from start of heating to COOL1 if no Postheat cycle otherwise COOL2. 6. COOL1: Relay is OPEN/CLOSED when COOL1 temperature is reached. 7. END OF REFLOW: Relay is OPEN/CLOSED when COOL1 is reached if no Postheat cycle, otherwise COOL2.
  • Page 52 MR-130B I.D. NUMBER Press the 4 key to bring up the RS485 ID NUMBER screen. Use the keys to adjust. Unit IDs range from 01 – 31. The Default ID value is 01. < RS485 ID NUMBER > RS485 Unit ID Number : 01 Number Change, ◄...
  • Page 53 MR-130B SET SAFETY TIMER Press the 2 key to bring up the SET SAFETY TIMER screen. Use the safety timer to abort the reflow cycle if temperature has not risen to the temperature set point by the time set in the safety timer. If the time is exceeded, a SAFETY TIME EXCEEDED alarm will be set.
  • Page 54 MR-130B MAX AUX TEMPERATURE LIMIT Press the 5 key to bring up the MAX AUX TEMPERATURE LIMIT screen. With this screen, you may set the maximum temperature possible for the Auxiliary Main Thermocouple. The default temperature of 600°C is shown on the screen to the right.
  • Page 55 MR-130B 5SYSTEM SECURITY From the SETUP MENU screen the 4 key will bring up the SYSTEM SECURITY screen. < SETUP MENU > 1. HARDWARE SETUP 2. COMMUNICATIONS 3. REFLOW SETUP 4. SYSTEM SECURITY 5. COPY PROFILE 6. SET TO DEFAULTS 7.
  • Page 56 MR-130B 6COPY PROFILE On the SETUP MENU screen, the 5 key will bring up the COPY PROFILE screen. This screen allows you to copy the current or a different heat profile to another heat profile. Use the cursor key to advance from the COPY PROFILE field to the TO PROFILE field.
  • Page 57 MR-130B 8LANGUAGE Press the 7 key to bring up the LANGUAGE screen. With this screen, you may select the screen language to either English by pressing the 1 key or to German by pressing the 2 key. If you press the COUNTERS, or HEATING RATE keys while this screen is displayed, this function will be aborted.

  • Page 58: Operating Instructions

    MR-130B 5. Operating Instructions I. Before You Start (1) Preparation Before operating the Control: • You must be familiar with the principles of reflow soldering. • You must be familiar with the location and function of Controls and Indicators. For more information, see Chapter 2, Description.

  • Page 59: Power Up

    MR-130B II. Power Up (1) Powering Up To turn the Control power ON, set the circuit breaker/power switch on the rear panel to the ON position. After one introductory screen is displayed, the GRAPH screen will display with the SYSTEM READY message.

  • Page 60: Graph And Data Screen Descriptions

    MR-130B III. Graph and Data Screen Descriptions (1) Graph Screen Description Graph Schedule Profile A graphical representation of the programmed temperature profile is displayed in the upper left section of the GRAPH Screen. A thin solid line represents the programmed temperature profile with temperature on the Y axis and time on the X axis.
  • Page 61 MR-130B GRAPH Screen Detail #1 The six lines of information in the upper right corner are: • Profile Number • 10 alpha-numeric character user-settable reference for selected profile • IDLE ON will be displayed is the Idle temperature was set to on in Reflow Setup schedule.
  • Page 62 MR-130B GRAPH Screen Detail #3 The three lines at the bottom of the screen are: • The lowest line indicates the time length of each process cycle of the current Profile. • The second line from the bottom of the screen indicates the temperature for each process cycle of the current Profile.

  • Page 63: Data Screen Description

    MR-130B (2) Data Screen Description The far right and bottom three lines of the DATA screen contain the same information as on the GRAPH screen. The information specific to the DATA screen is as follows: • The table in the upper section displays the peak, average, and final temperatures for the Preheat and Reflow process cycles of most recent reflow.
  • Page 64 MR-130B Data Screen Abbreviations and Time calculations Abbreviation Description PREHET Main Thermocouple Preheat Temperature REFLW Main Thermocouple Reflow Temperature AUXPH Auxiliary Thermocouple Preheat Temperature AUXRF Auxiliary Thermocouple Reflow Temperature Abbreviation Time Calculation Baseheat Initiation of process to end of Baseheat time.
  • Page 65 MR-130B Functionality Example #1: Time is selected for Preheat and Reflow Control. This example is based on the following Control settings: • Temperature delta for preheat = 10°C • Rise1 time of 2.0 seconds • Preheat time of 3 seconds •...
  • Page 66 MR-130B The total time of Rise1 to Reflow will be 8.9 seconds. Functionality Example #3: Temperature is selected for Preheat and Reflow Control. This is based on the following Control settings: • Temperature delta for preheat = 10°C • Temperature delta for reflow = 10°C •...

  • Page 67: Process Cycle Parameters

    MR-130B IV. Process Cycle Parameters (1) Temperature Setting Ranges Idle ....................25° to 300°C Base ....................25° to 300°C Preheat ................... 60° to 500°C Reflow (default) ................60° to 600°C Reflow (extended mode operation) ..........60° to 999°C Cool1 ....................25° to 300°C Postheat ..................

  • Page 68: Operating Instructions

    MR-130B V. Operating Instructions When the SYSTEM READY message displays after Power Up, the Control is ready for operation using either of the following options: • Pre-Defined Reflow Profiles. For your convenience, you may quickly select a profile stored in the Control that has been pre-defined for your most common reflow applications.

  • Page 69: Direct Input

    MR-130B (2) Direct Input CAUTION You can accidentally overwrite (erase) an existing stored profile when using the front panel controls. Before you start Direct Input, use the PROFILE NUMBER up/down keys to select a profile number that is “blank” or “expendable” to prevent overwriting a profile you want to keep.
  • Page 70 MR-130B 5. Press the RISE1 key to select the RISE1 time field for editing. Use the keypad to enter a RISE1 time to 010 (1.0 seconds), then press the ▲ key. 6. Press the PREHEAT key to select the PREHEAT temperature value for editing. Use the keypad to enter a temperature 150°C, then press the ▲...

  • Page 71: Display Backlight On/Auto

    MR-130B (3) Display Backlight On/Auto The Display backlight can be set to remain always on or to turn off if there has not been any process starts or key presses in a 3 to 4 minute period. This feature is selected in the Control Setup screens.

  • Page 72: Maintenance

    MR-130B 6. Maintenance I. Before You Start (1) Preparation DANGER DEATH may result from contact with lethal voltages inside the Control. Never attempt to repair the Control with power applied. Turn power to the Control OFF before starting maintenance work. Tag (and preferably lock) the switch so that power is not accidentally restored.

  • Page 73: Status Messages

    MR-130B (2) Status Messages Message Description Baseheat Time The Control is operating in the Baseheat Time period. Cooling The Control is operating in the Cool period. The Control has passed the Cool temperature at the end of reflow and is cooling down to the Base or Preheat Temperature, whichever is lower.

  • Page 74: Troubleshooting

    MR-130B II. Troubleshooting Alarm Message Description Corrective Action ABORT REFLOW: Firing When the FOOTSWITCH Maintain firing switch closure Switch Open RESPONSE MODE is set to for required time. ABORT, releasing the firing switch connection aborts the reflow and produces this message.*...
  • Page 75 MR-130B Alarm Message Description Corrective Action EMERGENCY STOP Reflow soldering head will not Connect a normally closed ACTIVATED activate without installing a CE relay or switch between pin 1 required Emergency Stop switch and pin 2 on the Control rear or jumper wire.
  • Page 76 MR-130B Alarm Message Description Corrective Action MAX TEMP ALARM. Check Maximum Temperature detected a)Cycle the Main Power, System, Cycle Power by the either the Main or then reduce the Heating Auxiliary thermocouple is above Rate. the user-set Max Temperature b)Check to see that the...
  • Page 77 MR-130B Alarm Message Description Corrective Action REPLACE THERMODE: Replace Thermode Counter has Reset Replace Thermode Press 0 to reset count reached zero. Counter. Replace Thermode Counter Replace Thermode Counter has No action needed. Reset To been reset by Controller. Information message only.

  • Page 78: Maintenance

    MR-130B III. Maintenance (1) Thermode Maintenance When a heat profile has been suitable for a particular application over many bonds, but poor quality bonds are now resulting, thermode surface deterioration could be the problem. If you need to increase heat period temperature and time to maintain the same bond quality, the thermode surface is probably coated with heavy flux, adhesive or polyimide ribbon flex cable residue.

  • Page 79: Calibration

    MR-130B 7. Calibration (1) Overview This Controller does not use internal calibration adjustments. High precision temperature capturing electronics is used which does not drift with age or use. This procedure allows the user to verify the calibration condition of the unit.

  • Page 80: Technical Specifications

    MR-130B 8. Technical Specifications Electrical Mains AC Voltage Ranges ········································200 to 240 V AC±10% Line Frequency···············································50 or 60 Hz Line Phase ······················································Single Input Circuit Breaker Rating··························15 A Leakage Current ·············································3.5 mA max. Power Cord Connection ································European CE Harmonized Wiring Code,...
  • Page 81 MR-130B Performance User Programmable Heat Profiles ················63 Flash Memory NOTE: Software versions 3.00A through 3.05F only have 15 profiles. Version 3.06G and later have 63 profiles. Thermocouple Inputs (automatic recognition): Type E ··························································For temperatures below 900°C Type J ···························································For temperatures below 750°C Type K ··························································For temperatures below 1000°C...
  • Page 82 Heat Profile Select··········································Select 63 heat profiles using six inputs activated in a binary coded pattern Operator Initiation Switch ·····························1-level or 2-level foot switch Heat Initiation Sensor ····································Heat force or MR-130B head down sensor for initiating thermode heating No Heat Switch ···············································Heat only inhibit Emergency Stop (CE Requirement) ·············SPST switch open to remove valve...
  • Page 83 MR-130B System Ready ··············································On/Off when the Control is ready for reflow operation Heat On ························································On/Off during baseheat, rise1, preheat, rise2, reflow and postheat process cycle Head Is Up····················································On/Off when head is retracted Alarm ····························································On/Off for any alarm condition Out of Limit ···················································On/Off for any out of limit condition Clean Thermode···········································On/Off when clean thermode counter...

  • Page 84: Electrical And Data Connections

    MR-130B 9. Electrical and Data Connections (1) RS-232 Connections #1 – No Connection #6 – Data Terminal Request #2 – RS-232 Transmit #7 – Clear To Send #3 – RS-232 Receive #8 – Request To Send #4 – Data Set Ready #9 –...

  • Page 85: Control Input Interface

    MR-130B (3) Control Input Interface NOTE: The Control Input Interface may be connected to a PLC or other interface in the configurations shown on pages 9-4 to 9-9. 9. Electrical and Data Connections...

  • Page 86: Switch Contact Input (Internal Power)

    MR-130B (4) Switch Contact Input (Internal Power) 9. Electrical and Data Connections...

  • Page 87: Switch Contact Input (External Power)

    MR-130B (5) Switch Contact Input (External Power) 9. Electrical and Data Connections...

  • Page 88: Common Negative Input (Internal Power)

    MR-130B (6) Common Negative Input (Internal Power) 9. Electrical and Data Connections...

  • Page 89: Common Negative Input (External Power)

    MR-130B (7) Common Negative Input (External Power) 9. Electrical and Data Connections...

  • Page 90: Common Positive Input (Internal Power)

    MR-130B (8) Common Positive Input (Internal Power) 9. Electrical and Data Connections...

  • Page 91: Common Positive Input (External Power)

    MR-130B (9) Common Positive Input (External Power) 9. Electrical and Data Connections...

  • Page 92: Force Valve Drive Connections

    MR-130B (10) Force Valve Drive Connections (11) Valve Driver Outputs and Relays 6 and 7 9. Electrical and Data Connections...
  • Page 93 MR-130B Relay 6 and 7 Rating and Configuration Refer to Relay ratings and configuration information on the next page. Valve Driver Output Rating and Configuration Output Rating: ················································24 V DC, 0.3 A Output Voltage Selection:······························24 V DC only NOTES: • For AIR HEAD VALVE operation either (1) jumper HEAD VALVE CONNECTOR pin 2 and pin 4 or (2) jumper J4A pin 6 (AIR HEAD) to VALVE DRIVER COMMON or <0V OUT>...

  • Page 94: Alarm/Status Relays Connections For Relays 1 To 5

    MR-130B (12) Alarm/Status Relays Connections For Relays 1 to 5 NOTE: See Connector J6B for Relays 6 and 7. The following relay rating applies to all Relays 1 through 7. Relay Rating:······················································30 V AC or 30 V DC at 0.5 Amps User Programmable Options for Relay States: System Ready··················································On/Off when Controller is ready for...
  • Page 95 MR-130B Preheat On·························································On/Off during preheat process cycle Rise2··································································On/Off when 50% of the programmed Rise2 time has elapsed. At the end of the programmed Rise2 time, the relay will switch back to Off/On Reflow ································································On/Off from start of heating to COOL1 if no Postheat cycle otherwise COOL2 Cool1··································································On/Off when the COOL1 temperature is...

  • Page 96: Relay State Timing (Without Postheat Process Cycle)

    MR-130B (13) Relay State Timing (without Postheat Process Cycle) NOTE: If any out of limits conditions occur, the Out of Limits relay state updates at the end of Preheat and the end of Reflow. 9. Electrical and Data Connections 9-13...

  • Page 97: Relay State Timing (With Postheat Process Cycle)

    MR-130B (14) Relay State Timing (with Postheat Process Cycle) NOTE: If any out of limits conditions occur, the Out of Limits relay state updates at the end of Preheat and the end of Reflow. 9. Electrical and Data Connections 9-14...

  • Page 98: Remote Selection With Switches Or Opto-Couplers

    MR-130B (15) Remote Selection with Switches or Opto-Couplers Foot Switch Inputs: You may use either a 1-level or 2-level foot switch with the Control. When using a 1-level foot switch, you must jumper the two-level inputs together so that the two levels operate as an OR-function, as shown in the Figure above.

  • Page 99: Automation Control Inputs Connections

    MR-130B (16) Automation Control Inputs Connections Input Signal: ··············· 0 or 24 V DC Remote Profile Inputs: All Profiles must be entered and saved in the Control memory locally (from the Front Panel). Once they are saved, they can be recalled prior to initiating the Reflow process by placing a binary value on the six SCHED lines.
  • Page 100 MR-130B Remote Profile Selection with Remote Profile Selection with PLC Switches or Opto-Couplers 9. Electrical and Data Connections 9-17...

  • Page 101: Operator Initiation Switch And Firing Switch Inputs

    MR-130B (17) Operator Initiation Switch and Firing Switch Inputs Input Signal: ··············· 0 or 24 V DC 9. Electrical and Data Connections 9-18...

  • Page 102: Emergency Stop Input

    MR-130B (18) EMERGENCY STOP Input Switch Rating:············ 48 V DC at 2 Amps minimum Type of Switch: ·········· Normally closed pushbutton Timing:························ When the EMERGENCY STOP switch is pressed, it removes 24-volt power from the reflow head, causing it to retract immediately.

  • Page 103: Main Thermocouple Input Connector (J9)

    MR-130B (20) Main Thermocouple Input Connector (J9) Thermocouple wires are to be connected to pins 4 and 5 on Connector J9. Polarity Type “E” Type “J” Type “K” J9 - Pin 4 Chromel (purple) Iron (white) Chromel (yellow) J9 - Pin 5...

  • Page 104: Auxiliary Thermocouple Input Connector (J15)

    MR-130B (21) Auxiliary Thermocouple Input Connector (J15) Thermocouple wires are to be connected to pins 4 and 5 on Connector J15. No connections are to be made to pins 1, 2 and 3 on connector J15. Refer to the instructions in this chapter for connector J9 to set the thermocouple type for the auxiliary thermocouple.

  • Page 105: System Timing

    MR-130B 10. System Timing (1) No Post-Heat Pulse = Cool1 Temperature Setpoint COOL1 10. System Timing 10-1...

  • Page 106: Process With Post-Heat Pulse

    MR-130B (2) Process With Post-Heat Pulse = Cool2 Temperature Setpoint COOL2 10. System Timing 10-2...

  • Page 107: Communication Codes

    MR-130B 11. Communication Codes I. Command Format Default settings: Baud Rate is adjustable at 9600, 19.2k, and 38.4k Baud, 8 Data bits (fixed), 1 Stop (fixed), No Parity (fixed). II. Control Communication Codes (1) RS-232 and RS-485 Communication Protocol Each command will be formatted as follows: <soh>...
  • Page 108 MR-130B EXAMPLES: 1) An example of sending a TYPE command to the Control. The command is <soh>01TY0009E<eot>. The Control’s address <@>: “01” (default) The command <cmd>: “TY” The total number of data bytes <cnt>: “000” The check sum <cksum> is “9E”. Which is calculated from the ASCII (American Standard code for information interchange) and is a two character ASCII HEX string calculated from the sum of all bytes except <soh>, <cksum>, and <eot>.

  • Page 109: Response To Errors Or Unsupported Commands

    MR-130B (3) Response to Errors or Unsupported Commands The Control will respond to the receipt of incorrect transmitted data with a NAK command under the following conditions. The format of the NAK command string is: <soh> <@> “NK” “001” <nak value> <cksum> <eot>.
  • Page 110 MR-130B 7.When the temperature data in the DS command is set to ‘0’, or any of the data is out of range, the Control will return a Nak #6. Suggested error checking procedure on the external host side of the interface: 1.For a host “read”...
  • Page 111 MR-130B Host Originated Command Set (Send) These are commands sent by the host computer, via the RS-485/RS-232 port to the Control. NAME COMMAND TYPE DATA SIZE COPY Copy Source Profile # (Range: 01 – 63) 2 Bytes 1 Byte Copy Destination Profile # (Range: 01 – 63)
  • Page 112 MR-130B 033 = CHANGE PASSWORD Screen 034 = Reserved 035 = Reserved 036 = Reserved 037 = REFLOW TEMPERATURE SETUP Screen 038 = Reserved 039 = REFLOW COUNTERS Screen 040 = RELAY Screen 041 = RELAY 1 Screen 042 = RELAY 2 Screen...
  • Page 113 MR-130B 110 = AUX) REFLOW PEAK LO TEMP 111 = AUX) REFLOW AVG HI TEMP 112 = AUX) REFLOW AVG LO TEMP 113 = AUX) ENV_PREHEAT HI TEMP 114 = AUX) ENV_PREHEAT LO TEMP 115 = AUX) ENV_REFLOW HI TEMP...
  • Page 114 MR-130B 1 Byte Solder Cool Valve Delay (Range: 00 – 99) 2 Bytes Total 91 Bytes LIMITS Read Read SCH SETUP Data of the Specified Profile # (Range: 01 – 63) 2 Bytes Set SCH SETUP Data of the Specified Profile # (Range: 01 – 63)
  • Page 115 MR-130B Aux Preheat Lo Temperature Limit (Range: 000 – 999) 3 Bytes 1 Byte Aux Reflow Hi Temperature Limit (Range: 000 – 999) 3 Bytes 1 Byte Aux Reflow Lo Temperature Limit (Range: 000 – 999) 3 Bytes 1 Byte Aux Start Temperature (Range: 000 –...
  • Page 116 MR-130B Relays3.when 2 Bytes 00 = SYSTEM READY 01 = HEAT ON 02 = HEAD IS UP 03 = ALARM 04 = OUT OF LIMIT 05 = CLEAN THERMODE 06 = REPLACE THERMODE 07 = IDLE HEAT 08 = BASEHEAT...
  • Page 117 MR-130B Relays6.when 2 Bytes 00 = SYSTEM READY 01 = HEAT ON 02 = HEAD IS UP 03 = ALARM 04 = OUT OF LIMIT 05 = CLEAN THERMODE 06 = REPLACE THERMODE 07 = IDLE HEAT 08 = BASEHEAT...
  • Page 118 MR-130B 1 Byte Max Idle Temp Limit (Range: 025 – 300) 3 Bytes 1 Byte Aux Thermo Graph (0 = OFF, 1 = ON) 1 Byte 1 Byte Aux Thermo Temp (0 = OFF, 1 = ON) 1 Byte 1 Byte...
  • Page 119 MR-130B Control Originated Response Command Set (Receive) These are commands returned by the Control, via the RS-485/RS-232 port to the host computer. NAME COMMAND TYPE DATA SIZE COUNTER Read Total Usage Counter current value (Range: 0000000 – 9999999) 7 Bytes 1 Byte Good Reflow Counter current value (Range: 0000000 –...
  • Page 120 MR-130B 040 = RELAY Screen 041 = RELAY 1 Screen 042 = RELAY 2 Screen 043 = RELAY 3 Screen 044 = RELAY 4 Screen 045 = RELAY 1 Status Option Screen 1/2 046 = RELAY 2 Status Option Screen 1/2...
  • Page 121 MR-130B 117 = MAX AUX TEMPERATURE LIMIT 118 = MAX IDLE TEMPERATURE LIMIT 119 = PREHEAT TEMPERATURE DELTA 120 = REFLOW TEMPERATURE DELTA 121 = PID CONTROL 122 = AUX START TEMPERATURE 123 = AUX PREHEAT TEMPERATURE 124 = AUX REFLOW TEMPERATURE...
  • Page 122 MR-130B 60 = TRANSFORMER THERMOSTAT TOO HOT Total 6 Bytes PROFILE Read Read Conditions of the Specified Profile # (Range: 01 – 63) 2 Bytes 1 Byte Preheat Temp (Range: 060 – 500) 3 Bytes 1 Byte Reflow Temp (Range: 060 – 600)
  • Page 123 MR-130B Rise2 Envelope Delay (Range: 00 – 99) 2 Bytes 1 Byte Preheat Average Hi Temperature Limit (Range: 000 – 999) 3 Bytes 1 Byte Preheat Average Lo Temperature Limit (Range: 000 – 999) 3 Bytes 1 Byte Reflow Average Hi Temperature Limit (Range: 000 – 999)
  • Page 124 MR-130B Relays1.when 2 Bytes 00 = SYSTEM READY 01 = HEAT ON 02 = HEAD IS UP 03 = ALARM 04 = OUT OF LIMIT 05 = CLEAN THERMODE 06 = REPLACE THERMODE 07 = IDLE HEAT 08 = BASEHEAT...
  • Page 125 MR-130B Relays4.when 2 Bytes 00 = SYSTEM READY 01 = HEAT ON 02 = HEAD IS UP 03 = ALARM 04 = OUT OF LIMIT 05 = CLEAN THERMODE 06 = REPLACE THERMODE 07 = IDLE HEAT 08 = BASEHEAT...
  • Page 126 MR-130B Relays7.when 2 Bytes 00 = SYSTEM READY 01 = HEAT ON 02 = HEAD IS UP 03 = ALARM 04 = OUT OF LIMIT 05 = CLEAN THERMODE 06 = REPLACE THERMODE 07 = IDLE HEAT 08 = BASEHEAT...
  • Page 127 MR-130B 26 = PREHEAT TIME 27 = RISE2 TIME 28 = HEAT TIME 29 = COOL1 TIME 30 = COOL IDLE TIME 31 = WELD COMPLETE 32 = MODIFY PROFILE 33 = LAST PROFILE 34 = IDEAL PROFILE 35 = EMERGENCY STOP ACTIVATED...
  • Page 128 MR-130B TEMP Read Current temperature of the main thermode and auxiliary thermocouple 3 Bytes Temperature of the main thermode (Range: 000 – 999) 1 Byte Auxiliary thermocouple (Range: 000 – 999) 3 Bytes Total 7 Bytes TYPE Read Software version number 16 Bytes “Control”...

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