Summary of Contents for YUPACK Ausense YS-A1
- Page 1 Semi Automatic Strapping Machine YS-A1 Use, Maintenance And Spare Parts Handbook Qingdao Ausense Packing Equipment Co.,Ltd...
- Page 2 Machine can only be operated by qualified personnel. Daily safety guide Please refer to the following information if you need to operate or maintain this machine. Before use Read this manual carefully and prepare yourself well before using. ...
- Page 3 Machine can only be operated by qualified personnel Service and safety regulations Please keep the service contents. Do not change the setting or add any lubricant whilst the machine is in operation. Please turn off the power supply before opening the cover board. ...
- Page 4 Machine can only be operated by qualified personnel. Notice For the normal running of the machine, please keep both the machine and parts clean. Add lubricant to any of the parts that need lubricating. The machine can only be operated by relevant technical personnel.
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Page 5: Table Of Contents
INDEX PART 1: MACHINE PROPERTY AND SAFETY INFORMATION ..............5 Company name ..........................5 Performance parameter ........................5 Machine nameplate........................... 5 Outline and application field ......................6 Safety cautions to operate machine ....................6 Machine radiation safety ........................6 safety sign ............................7 PART 2: MACHINE SPECIFICATION AND DEBUG .................. -
Page 6: Part 1: Machine Property And Safety Information
PART 1: MACHINE PROPERTY AND SAFETY INFORMATION Qingdao Ausense Packing Equipment Co., Ltd. Company name: Performance parameter Technical parameter Item YS-A1 AC220V，50/60Hz，0.25kW，DC motor Power supply 3 second/path Working speed 0～50kg Strapping force polypropylene Width （5mm～15mm）±1mm，thickness（0.5mm～0.8mm)±0.1mm Strap size rell coil of strip width：160mm～190mm Coil diameter：200mm～210mm,external diameter:400mm～500mm... -
Page 7: Outline And Application Field
Outline and application field This machine adopts a new model single chip circuit: The single chip module board controls the whole action of strapping, design of super undertone. The assembly of the whole machine is precise and sophisticated, low noise will reduce the working pressure. The design of this new model, with electric heating and steel sheet, helps to ensure that there will be no short-circuit. -
Page 8: Safety Sign
safety sign 1-7-1 Safety sign labeling locations On the device using a variety of warnings, instructions, and indication marks, these signs are to remind you to pay attention to the potential danger and provide instructions to avoid possible danger. (as shown in figure 1 and 2). Internal movement hot head Inner motor and other electric shock... - Page 9 1-7-2 Safety signs Description Safety signs Description table Symbol Logo graphic Remark （label location） meaning warning sign attention to Easy to cause injuries safety warning sign Possible shock hazard electrical equipment and Danger High wiring Voltage Machine parts and other warning sign heat-generating part or Beware of...
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Page 10: Part 2: Machine Specification And Debug
PART 2: MACHINE SPECIFICATION AND DEBUG 2-1 specification 2-1-1 model ：YS-A1 2-1-2 N/W：74kg 2-1-3 G/W：82kg 2-1-4 Volume：0.30m 2-1-5 manufacturing date：refer to certificate of soundness 2-1-6 place of manufacture：Qingdao city, China 2-2 Transportation and storage conditions 2-2-1 Machine structure illustration (FIG 2-1) -
Page 11: Debug
FIG 2-2 2-2-3 Operation environment conditions For long-distance transport or long-term storage of the machine, you must use wooden or hardboard box packing, fixed on the solid backing plate and put in a box with moisture absorption agent, antirust coating inside the machine. Do not stack any heavy objects on top of the box. Do not transport and store the machine upside down. -
Page 12: Part 3. Machine Operation
PART 3. MACHINE OPERATION Functions of control panel（refer to FIG 3-1 and FIG 3-2） FIG 3-1 POWER TIMER TENSION COOLTIMER FEED/HOME FIG 3-2 ① Power switch (POWER) ② Length adjustment of outputting strap （TIMER） ： Every one scale is about 500mm.For any adjustment that is required turn it in the clockwise direction. -
Page 13: Method Of Feeding Strap
Method of feeding strap FIG 3-3 Pull straps out from the strap reel and check whether the strap head is down (if not, then you need to change the side of strap reel), thread straps out from the bottom of pulley A and from the top of pulley B. -
Page 14: Daily Maintenance
Daily maintenance Frequent maintenance of the strapping machine not only prolongs the life of the machine but also helps to avoid trouble, thus enabling it to increase production efficiency. 3-4-1 Charging lubricating oil ① Slide plate (refer to FIG 3-4), left cutter, middle cutter and right cutter (refer to FIG 3-5) should be lubricated with oil monthly. -
Page 15: The Position Required To Be Adjusted
FIG 3-5 The position required to be adjusted ① Temperature adjustment: In the control cabinet of the machine and above the circuit board, open the cover plate of the control cabinet and you will see a potentiometer. Turn it in the clockwise direction and the temperature will increase. - Page 16 ③ To tighten the adjustment there is a potentiometer button marked “TENSION”. Turn it in the clockwise direction to tighten. If the strap does not tighten you need to adjust the pendulum block and increase the power. Note: Do not adjust too much at once. ④...
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Page 17: Part4. Maintenance And Troubleshooting
PART4. MAINTENANCE AND TROUBLESHOOTING Safety warning on maintenance You must turn off the main power supply. The maintenance staff should wear suitable footwear whilst carrying out maintenance work. Regularly maintenance and cleaning Areas that require cleaning: sliding plate, left cutter, right cutter and middle cutter. ... -
Page 18: Frequent Trouble And Troubleshooting
Frequent trouble and troubleshooting Cannot output straps automatically: in this situation, check whether the “adjustment of the length” of the strap is at “0” position first, and then check whether the strap threads correctly. For example, if the machine is at the zero position it will not release any straps. And if there is something that is large around the strap-feeding roller, this problem will happen too. -
Page 19: Random Supply Standard Accessories
Random supply standard accessories tension spring YS-2A-69 2 pieces tension spring YS-2A-70 2 pieces pressure spring 01-104 1 piece pressure spring YS-2A-110 1 piece brake rubber block YS-2A-101 1 piece socket head wrench 1set ... -
Page 20: Part 5. Main Parts And Components Illustration And Parts List
PART 5. MAIN PARTS AND COMPONENTS ILLUSTRATION AND PARTS LIST 5-1 Cassette mechanism unit... - Page 21 5-1-1 Main motor combination Detailed parts list Name Code Remark M1 motor Z5D60-24GN-13S Bearing 6900 Gear shaft YS-2A-27 Big gear YS-2A-28 Washer YS-2A-65 gear box cover YS-2A-36 Spacer bush YS-2A-84 φ28×φ22.8×11 YS-2A-35 YS-2A-33A YS-2A-31 Spacer bush YS-2A-84 φ28×φ22.8×5 YS-2A-32 YS-2A-34A Main shaft YS-2A-25B Flat key...
- Page 22 5-1-2 Cassette mechanism frame 66 67...
- Page 23 Detailed parts list Name Code Remark spacer parallel YS-2A-51 Cassette mechanism frame YS-2A-01 Limited plate YS-2A-30 Bearing 6900 Bearing 6004 spacer bush YS-2A-84 φ28×φ22.8×5 Tied tight cam YS-2A-117 Situ cam YS-2A-115 Back with the cam YS-2A-116 Cushion block YS-2A-65 switch block YS-2A-121 Micro switch KW-7(with rollers)
- Page 24 5-1-3 Top body combination Detailed parts list Name Code Remark Extension spring YS-2A-69 Pull rod YS-2A-43 Left cutter combination YS-2A-150 See diagram Middle cutter combination YS-2A-151 See diagram Right cutter combination YS-2A-152 See diagram...
- Page 25 5-1-3-1 Left cutter combination Detailed parts list Name Code Remark Compression spring 01-104 Small shaft YS-2A-44 Left Cavity YS-2A-18 Small Bolt YS-2A-53 Left claw YS-2A-19 Pressing plate YS-2A-50 635（thicken） Bearing Washer piece YS-2A-68 M4×12（12.9classs） Inner hexagon screw bolt...
- Page 26 5-1-3-2 Middle cutter combination Detailed parts list Name Code Remark Bearing 635（thicken） Washer YS-2A-68 Pressure Plate YS-2A-50 Middle cutter YS-2A-17 Small Bolt YS-2A-53 Middle Cavity YS-2A-16 Small shaft YS-2A-44 Compression spring YS-2A-110 Inner hexagon screw bolt M4×12（12.9class）...
- Page 27 5-1-3-3 Right cutter combination Detailed parts list Name Code Remark 635（thicken） Bearing Washer piece YS-2A-68 Pressure Plate YS-2A-50 Right claw YS-2A-15 Small bolt YS-2A-53 Right chamber YS-2A-14 Small shaft YS-2A-44 Pressure spring 01-104 Cup head inner hexagon M4×12（12.9 class ） screw bolt...
- Page 28 5-1-4 Sliding board pendulum rod combination Detailed parts list Name Code Remark Pendulum rod YS-2A-08 Pendulum rod shaft YS-2A-21 Bead flange YS-2A-52 Extension spring YS-2A-69 Bearing 635（thicken） Elastic spring φ5×14 Micro switch RV-16-1C25(T) Special bolt YS-2A-66 Switch bump block YS-2A-29 Pendulum rod tongue YS-2A-20 Inner hexagon screw...
- Page 29 5-1-5 Sliding board combination Detailed parts list Name Code Remark Sliding board YS-2A-09 Right guide rail YS-2A-11 Left guide rail YS-2A-12 Extension spring YS-2A-70 Sliding board bump block YS-2A-10 Damping washer YS-2A-12A Inner hexagon screw M3×10（12.9 class） 3 Spring washer 3 Flat spring Inner hexagon screw...
- Page 30 5-1-6 Heating pendulum rod combination 53 3 Detailed parts list Name Code Remark Heating pendulum rod YS-2A-07 Bearing 635(thicken) Extension spring YS-2A-71 Heating slice bracket YS-2A-61A Heating head bottom board YS-2A-62A Insulation film YS-2A-108A Electric heating installation board J50-57 Electric hearting head J50-55 Elastic pin φ5×14...
- Page 31 5-1-7 In-out motor combination 63 64 15 16...
- Page 32 Detailed parts list Name Code Remark Insert strap groove limit board YS-2A-41 Insert strap groove bottom board YS-2A-40 Conveyor belt pressing plate YS-2A-23A Limit plate YS-2A-24A Conveyor belt base plate YS-2A-22A Guide strap board YS-2A-64 Guide strap board YS-2A-57 round pin φ5X10 bearing jump ring...
- Page 33 Spring washer φ6 Inner hexagon screw M6×16 Cup head inner hexagon screw M5×12 Spring washer φ5 Flat washer φ5×12 cross big brazier head screw M4×8 Inner hexagon screw M5×16 Flat washer φ6 Spring washer φ6 hexagon nut Inner hexagon screw M6×20 Inner hexagon screw M6×16...
- Page 34 5-1-8 Bundle tight combination adjustment 60 61...
- Page 35 Detailed parts list Name Code Remark pressure spring YS-04-161A rod end knuckle bearing φ6 Washer cover YS-2A-118 Bundle tight rod YS-2A-119 spring pin φ5×12 635（thicken） Bearing Bundle tight rod bearing YS-2A-120 oscillating deck YS-2A-56B pressure spring YS-04-212 stop back nut Flat washer φ6 hexagon nut...
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Page 36: Strap Plate Unit
5-2 Strap plate unit 5-2-1 Strap plate unit-1... - Page 37 Detailed parts list Name Cpde Remark Hand wheel 00-192 External strap plate A0061 Support claw 00-143 Inner strap plate A0060 tape spool bearing A0050 Brake rod YS-2A-86 Brake rubber slice YS-2A-101 Small guide strap wheel YS-2A-75 Guide wheel frame J50-69 Extension spring YS-2A-73 Square pipe...
- Page 38 5-2-2 Strap plate unit-2 Detailed parts list Name Code Remark Hand wheel 00-192 External strap plate A0061 Support claw 00-143 Inner strap plate A0060 tape spool bearing A0050 Brake rod YS-2A-86 Brake rubber slice YS-2A-101 Small guide strap wheel YS-2A-75 Guide wheel frame J50-69 tension spring...
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Page 39: Machine Frame
Machine frame 5-3-1 Machine frame unit-1... - Page 40 Detailed parts list Name Code Remark Machine frame YS-2A-93B Face plate YS-2A-92B Handle 00-210 Stand bar (right) YS-2A-89B Stand bar (left) YS-2A-90B Square pipe YS-2A-95B Foot wheel Screw universal 3 "BK 2 with brake, two without brakes Big guide strap wheel frame YS-2A-83 Big guide strap wheel YS-2A-74...
- Page 41 5-3-2 machine frame unit-2 62 61...
- Page 42 Detailed parts list Name Code Remark Face plate YS-2A-205 electric appliance box cover 1 YS-2A -208 electric appliance box cover 2 YS-2A -209 electric appliance box YS-2A -207 Movement baseboard YS-2A-202 After with strap support frame YS-2A-203 Before with strap support YS-2A-204 frame YS-2A-210...
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Page 43: Part 6. Electrical Wiring Diagram
Spring washer Inner hexagon screw PART 6. ELECTRICAL WIRING DIAGRAM... - Page 44 detection for sending strap by hand machine starting detection strap reverse pos.detection original pos.detection strap length of auto sending adjustment for the iron head temperature...