hager XEM800 Installation Instructions Manual

Hager energy storage system
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flow
Energy storage system
Installation instructions
Hager energy storage system
XEM800
Hager battery module
XEM100
Page 1/44
hager.com
Subject to technical changes
05-2021

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Summary of Contents for hager XEM800

  • Page 1 Energy storage system Installation instructions Hager energy storage system XEM800 Hager battery module XEM100 Page 1/44 hager.com Subject to technical changes 05-2021...
  • Page 2: Table Of Contents

    Commissioning ..........................38 Checking connections and wiring ........................38 Switching on the energy storage system ......................38 Appendix ............................40 Technical data ...............................40 Input ...................................40 Output ................................40 General data ..............................40 Battery system ....................................................41 System ................................41 Safety: ................................41 Page 2/44 05-2021 Subject to technical changes hager.com...
  • Page 3 Energy storage system Certificates and standards...........................41 Safety .................................41 Conformity ................................41 Accessories................................42 Maintenance and cleaning ...........................42 Battery recycling..............................42 Disposal .................................42 Warranty ................................42 Page 3/44 hager.com Subject to technical changes 05-2021...
  • Page 4: Introduction

    Energy storage system, part of the building's energy management system flow The energy storage system is part of the building's energy management system flow and can only be operated and configured in connection with the energy management controller. www.hager-flow.com Photovoltaic current Option 1:...
  • Page 5: Target Group And Subject Matter Of The Document

    Energy storage system Target group and subject matter of the document This documentation is for qualified electricians only. It describes the installation of the Hager energy storage system. The configuration and commissioning of the Hager flow System are described in the instructions for the energy management controller XEM461. The qualified electrician must be comprehensively trained for the installation of the Hager flow system, certified by Hager, and have basic knowledge of network technology.
  • Page 6: Storage, Transport And Scope Of Delivery

    Should the battery system detect deep discharge in battery modules during installation, contact Hager so that they can be replaced with properly functioning battery modules. The energy storage system must be stored dry and at a temperature between 5 °C and 35 °C.
  • Page 7: Additional Installation Material (Not Included In Scope Of Delivery)

    Energy storage system Energy storage system components in XEM1000 XEM2000 XEMV1000 XEMV2000 flow sets Energy storage system including XEM800 electronics XEM100 Battery module 5.8 kWh XEM002 Inverter Supporting rail for energy storage system wall mounting Mounting tabs with fixing screws...
  • Page 8: Design And Layout Of The Device

    (Figure 2) and (Figure 3). Figure 2: Energy storage system, external (1) LED status display (2) Operation button (3) Housing (4) Base XEM200 for upright assembly, optional Page 8/44 05-2021 Subject to technical changes hager.com...
  • Page 9: Type Label

    (Figure 4). If the type label is covered during installation, the data must be written down and kept safe. Page 9/44 hager.com Subject to technical changes 05-2021...
  • Page 10 Energy storage system Type XEM800 Serial no. XEM-311819000050 AC inverter type Max. DC power 13000W Max. DC input voltage 1000V Min. MPP voltage 250V Max. MPP voltage 850V Max. input current 2x 20A Nominal power (230V, 50Hz) 10000W Nominal frequency...
  • Page 11: Function

    Correct use – The energy storage system is exclusively designed for operation with the Hager energy management controller flow. Home-generated electricity produced by photovoltaic sys- tems is consumed, stored or fed into the grid.
  • Page 12: Led Status Display

    Charging / discharging status Green light System charges to 60% increasing to 60% Green light System discharges from decreasing from 100% 100% Green light No activity, charge approx. constant display (e.g. 40%) Page 12/44 05-2021 Subject to technical changes hager.com...
  • Page 13: Led Error Messages

    Yellow light perma- Check internet connection Communication error nently on and restart the system Yellow light flashes Communication error Contact certified electrical permanently and system error company Table 4: LED status display error messages Page 13/44 hager.com Subject to technical changes 05-2021...
  • Page 14: Energy Storage System Assembly

    - in front of the energy storage system: min. 80 cm – The maximum assembly height is 2,000 m above sea level. Installations at greater altitudes must be requested from Hager and are possible if taking into account derating factors.
  • Page 15: Assembly On The Wall

    In this case, the energy storage system must be installed on a base, as described in the section about base assembly on page 18. Table 6: Anchor selection (extract from the Fischer "Anchor finder") Page 15/44 hager.com Subject to technical changes 05-2021...
  • Page 16 Align and fix the supporting rail on the wall with screws (Figure 8). „ Figure 8: Assemble the supporting rail The doors of the energy storage system can be removed prior to attaching it to the wall to reduce the weight. Page 16/44 05-2021 Subject to technical changes hager.com...
  • Page 17 Screw 2 mounting tabs to the top of the back of the energy storage system to fix it into the „ supporting rail (Figure 11). Figure 11: Assembly mounting tabs for wall mounting Page 17/44 hager.com Subject to technical changes 05-2021...
  • Page 18: Assembly On A Base

    Before lifting the energy storage system, the doors can be removed to reduce the weight. Pull off the plug on the LED status display before removing the left door (Figure 14). „ Page 18/44 05-2021 Subject to technical changes hager.com...
  • Page 19 Fix the closed base front plate, both base sides and perforated base rear plate to the base „ with the screws provided (Figure 16). Assemble the energy storage system on the base (Figure 16). „ Figure 16: Base assembly Page 19/44 hager.com Subject to technical changes 05-2021...
  • Page 20: Inverter Assembly

    Power cables and data connections must be separated. Inverter assembly Insert the bottom of the inverter into the mounting device above the main connection area „ (Figure 18). Figure 18: Insert the inverter Page 20/44 05-2021 Subject to technical changes hager.com...
  • Page 21 Figure 19: Fix the inverter with screws Insert battery controller plugs that are protected against polarity reversal in the inverter „ (Figure 20). Figure 20: Connect the inverter with the battery controller Page 21/44 hager.com Subject to technical changes 05-2021...
  • Page 22 Connect the pre-assembled mains cable of the inverter to the modular plug-in terminals of „ the network supply cable in the main connection area with a slot screwdriver (Figure 22). Figure 22: Inverter mains connection Page 22/44 05-2021 Subject to technical changes hager.com...
  • Page 23: Electrical Connection

    DANGER! ç Fire risk due to system overload. An unsuitable mains cable carries a fire risk due to system overload Design the mains cable in accordance with the technical device data! Page 23/44 hager.com Subject to technical changes 05-2021...
  • Page 24: Using Surge Overvoltage Modules

    Push the four DEHNguard PV SCI 500 into the four overvoltage protection modules „ mounting devices on the left and right until they click into place (Figure 25). Figure 25: DEHNguard PV SCI 500 installation Page 24/44 05-2021 Subject to technical changes hager.com...
  • Page 25: Connecting The Energy Storage System To The Building Network (Ac Connection)

    The mains cable must be fused with a 30 mA type B Residual current circuit-breaker in the mater cabinet (recom- mendation in the Hager catalogue: CFB640E) and a 32 A circuit breaker type B (recommen-da- tion in the Hager catalogue: MBN332).
  • Page 26: Connecting Photovoltaic Modules To The Energy Storage System

    DC voltage of up to 1,000 volts can exist between the photovoltaic positive and negative cables due to the design of the system. Photovoltaic modules create dangerous voltages even in low light! Do not touch the two live cables! Page 26/44 05-2021 Subject to technical changes hager.com...
  • Page 27 Only photovoltaic strings with the same number of cells and of the same type may be switched in series at each DC input (tracker). Failure to do so could result in the modules being destroyed. The open circuit voltage must not exceed 1,000 volt. Page 27/44 hager.com Subject to technical changes 05-2021...
  • Page 28 When configuring the flow system through the energy management controller, state if one or two DC inputs (trackers) are being used. Figure 30: Connecting the photovoltaic modules Reversing the polarities is an installation error and could result in the destruction of the energy storage system! Page 28/44 05-2021 Subject to technical changes hager.com...
  • Page 29: Network Connection

    Connect the RJ45 jack of the RJ45 patch module in the main connection area of the energy „ storage system with the customer's router / network through network cables, at least Cat. 6 (recommendation in the Hager catalogue: G8311) (Figure 31). DHCP must be activated on the router. Energy storage system...
  • Page 30: Connecting An Sg Ready Interface

    Snap the two SG Ready relays EN145 of the SG Ready expansion set XEM250 (Figure 33) „ on to the DIN rail in the main connection area. Page 30/44 05-2021 Subject to technical changes hager.com...
  • Page 31 Practical tip Alternatively, one binary input of the Hager radio input, 2gang TRB302B, can be connect- ed to each of the normally open contacts of the SG Ready relays to send the SG Ready signals to the heat pump. The heat pump can be fitted with 2 radio switch actuators with potential-free contact TRM694G whose contacts follow the SG Ready relays.
  • Page 32: Battery Module Assembly And Connection

    Please also note that batteries are never fully discharged, even in an obviously discharged state! The batteries provided by Hager are exclusively designed fro use in the Hager energy storage system. Hager does not assume any liability for damages and accidents caused by the batteries being used improperly or not as intended.
  • Page 33: Battery Module Structure

    (15) Potential-free contact (is not used) (16) CAN2 RJ48 jack (master battery module connection to the slave battery module) (17) SWITCH Battery module on / off switch (18) – Jack for battery power cable (black plug) Page 33/44 hager.com Subject to technical changes 05-2021...
  • Page 34: Battery Module Assembly

    Switching the polarity results in severe damage to the battery modules! (21) (20) (22) Figure 36: Connection cables provided with the battery module (20) Battery power cable (mains cable) (21) Communication cable (only one required per energy storage system) Page 34/44 05-2021 Subject to technical changes hager.com...
  • Page 35: Energy Storage System Battery Module Connection With A Battery Module

    With the slave communication cable, (22) connect the top CAN2 jack (16) of the master bat- „ tery module with the bottom CAN2 jack (12) of the slave battery module (Figure 38). Page 35/44 hager.com Subject to technical changes 05-2021...
  • Page 36 To prevent a deep discharge of the battery modules, switch off the on / off switch (17) on the master battery module. (24) (23) Figure 38: Battery module connection with 2 battery modules Page 36/44 05-2021 Subject to technical changes hager.com...
  • Page 37: Leds Tatus Display Battery Module

    LED flashes (green in this case) LED flashes (red in this case) 1) The right blue LED for the charging status flashes in the master battery module. Figure 39: LED status display battery modules Page 37/44 hager.com Subject to technical changes 05-2021...
  • Page 38: Switching Off The Battery Module

    It is important to operate the on / off SWITCH of the master battery module only briefly. This is crucial for a correct initialisation process. Do not manually switch on any slave battery module! This happens automatically with the master. Page 38/44 05-2021 Subject to technical changes hager.com...
  • Page 39 Energy storage system The configuration for commissioning in connection with the Hager flow system is described in the energy management controller instruction XEM461 under "Connecting the storage device with flow". The LED lights up green on the battery modules.
  • Page 40: Appendix

    Total system weight excluding battery modules 152 kg Weight of energy storage system with battery modules 196 kg with one module / 240 kg with two modules status display Energy management External through the energy management controller Page 40/44 05-2021 Subject to technical changes hager.com...
  • Page 41: Battery System

    EN61000-3-2:2006 + A1:2009 + A2:2009 EN61000-3-3:2008 EN 62109-1:2010 EN 62109-2:2011 EN 50581:2012 Lithium ion batteries in accordance with UN 38.3 transport test (UN Manual of Tests and Criteria, Part III, subsection 38.3) Conformity CE conformity Page 41/44 hager.com Subject to technical changes 05-2021...
  • Page 42 A qualified electrician certified for the Hager energy storage system can nevertheless check that the visible bolted joints are securely fixed (after removing the touch guard) during an e-check.
  • Page 43 Energy storage system Page 43/44 hager.com Subject to technical changes 05-2021...
  • Page 44 Hager Vertriebsgesellschaft mbH & Co.KG Zum Gunterstal 66440 Blieskastel, Germany hager.com Hager AG Sedelstrasse 2 6020 Emmenbrücke, Switzerland hager.ch...

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