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Summary of Contents for ZIGOR ZGR TOWER PRO 6
- Page 1 Operation Manual ZGR TOWER PRO 6 10 KVA Online single-phase UPS www.zigor.com...
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Page 3: Table Of Contents
Symbol Description ............................8 GENERAL DESCRIPTION ............................. 9 Introduction ..............................9 Operation principle ............................9 Main characteristics ........................... 10 Construction of ZGR TOWER PRO 6 10 KVA ..................10 INSTALLATION ..............................11 Reception of material ..........................11 Installation conditions ..........................11 Mechanical installation .......................... - Page 4 List of possible alarms ..........................30 COMMUNICATIONS ............................32 Communications ............................32 Connection of the UPS communication cables ..................32 TROUBLESHOOTING ............................33 Malfunctions of ZGR TOWER PRO 6 10 KVA ..................33 MAINTENANCE ..............................34 Battery maintenance ..........................34 TECHNICAL SPECIFICATIONS .......................... 36 STANDARDS ...............................
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Page 5: Precautions
Use the unit for the purpose for which it was designed. The system supplied must be used only for the purpose for which it was designed. Any other use is strictly forbidden. ZIGOR cannot accept responsibility for any damage that might result from its use for any other purpose. In such cases, the user shall assume exclusive responsibility for any risk. -
Page 6: Storage Precautions
Only authorized personnel should repair or install the batteries. • Should you have any problems with the contents of this manual, you must ask ZIGOR for assistance. 1.2 Storage precautions The store where the material is kept must protect the material from the elements, risk of flooding or contact with water. -
Page 7: Environmental Precautions
10 KVA 1.3 Environmental precautions Dispose of the packaging in an ecological way: ZIGOR, based on the exceptions detailed in the First Additional Provision of Law 11/1997 on commercial or industrial packaging, informs that the final holder of the waste of used containers and packaging, as responsible for them, you must deliver them in appropriate conditions for reuse, to an authorized recuperator, recycler or re-valuer. -
Page 8: Precautions On Receiving The Unit
• Responsibility for the loss or damage of Products shall transfer to the Customer from the moment ZIGOR, places these at his disposal in the place indicated by the Customer. -
Page 9: General Description
6 kVA 16 ～ 20 external batteries (12 V/ud) 10 kVA 16 ～ 20 external batteries (12 V/ud) Table 2-1 ZGR TOWER PRO 6 10 KVA range 2.2 Operation principle Fig. 2-1 ZGR TOWER PRO 6 10 KVA block diagram... -
Page 10: Main Characteristics
• Management and monitoring: Via software, USB / RS232 connection • EPO (Emergency Power OFF) function: Terminal on rear panel and/or front panel button 2.4 Construction of ZGR TOWER PRO 6 10 KVA ... -
Page 11: Installation
ZGR TOWER PRO 6 10 KVA 3 INSTALLATION 3.1 Reception of material Remove the UPS from the packaging and carry out a visual examination in order to detect any damage that might have occurred during transport. Notify the seller about any damage. -
Page 12: Mechanical Installation
• Different kind of loads like computer, linear load and small inductive load can be connected to the UPS. Please contact ZIGOR if other types of loads are required to connect. • For user and equipments security reasons, please be sure to take correct power configuration. - Page 13 ZIGOR customer service and follow our recommendations. WARNING Batteries must be installed exclusively by personnel authorised by ZIGOR. ZIGOR takes no responsibility for damage caused by external batteries installed by personnel not authorised by ZIGOR. Follow these steps with care: •...
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Page 14: Ups Input And Output Connection
ZGR TOWER PRO 6 10 KVA UPS input and output connection Minimum 10 AWG / 6 mm copper wires are required for the 6 kVA, and 8 AWG / 10 mm for 10kVA,including input/output cables, battery cables. 1) Switch off all breakers before connecting cables 2) Remove terminals cover, see Fig. - Page 15 All UPS will be set in factory based on customer needs. All related settings can be modified by LCD display menu. All this adjustments must be done by trained and authorized personal, or contact ZIGOR to receive training or technical assistance.
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Page 16: Operation Of Zgr Tower Pro 6 10 Kva
WARNING Battery type, aging or manufacturer should not be mixed. If you want to increase UPS autonomy or replace batteries, contact ZIGOR customer service and follow our recommendations. In case of doubt, contact our customer service (sac@zigor.com). 4 OPERATION OF ZGR TOWER PRO 6 10 KVA The operation is simple;... -
Page 17: Battery Mode (Stored Energy Mode)
ZGR TOWER PRO 6 10 KVA Battery mode (Stored Energy Mode) If the AC mains input power fails, the inverter, which obtains power from the battery, supplies the critical AC load. There is no power interruption to the critical load. The UPS will automatically return to Normal Mode when AC supply recovers. -
Page 18: Parallel Cable Installation
ZGR TOWER PRO 6 10 KVA Parallel installation steps as below: 1) Connect the UPS with parallel cables. Fig. 4-1 Parallel connection 2) Connect all the outputs of the parallel UPS using individual breakers to one patch board before connect to the loads. -
Page 19: Bypass Mode In Parallel Working Mode
ZGR TOWER PRO 6 10 KVA Bypass mode in parallel working mode Under normal Online working mode for all parallel UPS, following information could be show on LCD display. Two UPS in parallel mode.. Two UPS working normally in parallel Online mode ESC/OFF button must be push on each UPS to stop inverter mode. -
Page 20: Black (Cold) Start Procedure
ZGR TOWER PRO 6 10 KVA • Set the • Switch on the UPS PRECAUTION Check to see if the load is safely connected with the output of the UPS. If the load is not ready to receive power from the UPS, make sure that it is safely isolated from the UPS output terminals The internal fan of the UPS starts spinning, the UPS is performing self-diagnostics until buzzer beeps twice to show the UPS is normal. -
Page 21: Disconnecting With Utility
ZGR TOWER PRO 6 10 KVA Disconnecting with Utility PRECAUTION This procedure should be followed to completely shut down the UPS and the LOAD. After all power switches, isolators and circuit breakers are opened, there will be no output. completely and fan stops spinning in 60 seconds. If there are external battery packs connected, please also turn PRECAUTION Wait for about 5 minutes for the internal D.C. - Page 22 ZGR TOWER PRO 6 10 KVA Backup time, alarm and setting information Indicates the remaining backup time when UPS is in battery mode. H: hours, M: minutes Indicates warning code (warning symbol blinking). Indicates fault code (error symbol lit). Indicates parameter number in setting menu.
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Page 23: Available Interfaces In The Lcd Display
ZGR TOWER PRO 6 10 KVA Available interfaces in the LCD display The display provides the following functions (Table 4-2): ITEM INTERFACE DESCRIPTION CONTENT DISPLAYED Input Voltage & Frequency Output Voltage & Frequency Bat.﹢ Voltage & Current Bat. - Voltage & Current... -
Page 24: Parameters Setting
ZGR TOWER PRO 6 10 KVA Fig. 4-9 PFC/ Ambient temp. / Internal temperature Fig. 4-8 Load Fig. 4-10 Internal Booster DC bus voltage Fig. 4-11 Software version 4.4 Parameters setting The setting menu is controlled by 4 buttons (ENTER/ON, ESC/OFF, UP, DOWN): ENTER /ON goes into the setting page and value adjustment;... -
Page 25: Operation Output Voltage Setting (Opv)
ZGR TOWER PRO 6 10 KVA Operation Output voltage setting (OPV) Fig. 4-13 Output voltage setting When under setting mode, press DOWN or when under frequency setting press UP, it goes to the output voltage setting. The output voltage line flashes as in above picture (Fig. 4-13). -
Page 26: Battery Number/Quantity Setting (Bn)
ZGR TOWER PRO 6 10 KVA When under the frequency setting press DOWN or when under battery quantity setting press UP, it goes to the battery capacity setting. The battery capacity line flashes as in above picture (Fig. 4-15). •... -
Page 27: Bypass Low Level Switch Setting (Lls)
ZGR TOWER PRO 6 10 KVA Bypass Low Level switch setting (LLS) Fig. 4-18 Bypass voltage lower limit setting When under the bypass voltage upper limit setting press DOWN or when under parallel ID setting press UP, it goes to the bypass lower limit setting. The bypass lower limit line flashes as in above picture (Fig. 4-18). -
Page 28: Parallel Id Setting (Pid)
ZGR TOWER PRO 6 10 KVA This page is the introduction to the Battery self-test setting (Fig. 4-20) UPS has no need forbattery self- -test automatically per 30 days. Three kinds of Battery Self-test Time can be chose as below. -
Page 29: Parallel Quantity Setting (Pn)
ZGR TOWER PRO 6 10 KVA When under the bypass voltage lower limit setting press DOWN or when under parallel quantity setting press UP, it goes to the parallel ID setting. The parallel ID flashes as in above picture (Fig. 4-24). -
Page 30: List Of Possible Alarms
ZGR TOWER PRO 6 10 KVA 4.5 List of possible alarms As previously mentioned, when an alarm or event arises in the equipment, it is recorded and can be viewed in the Alarms window and in the History window. Below is a list of possible system events (Table 4-3). - Page 31 UPS in bypass mode for a long time EPO (Emergency Power Off activado) Beep continuously Fault LED lit Table 4-3 Alarm information ZGR TOWER PRO 6 10 KVA WARNING The following process must be performed if UPS is connected with generator: •...
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Page 32: Communications
ZGR TOWER PRO 6 10 KVA 5 COMMUNICATIONS 5.1 Communications Connection of the UPS communication cables RS-232 or USB cable provided in accessories can be used to connect the UPS with PC Application: use UPSilon2000 Power Management software Available functions of the USB •... -
Page 33: Troubleshooting
Contact ZIGOR for servicing Table 6-1 Troubleshooting Given the complexity of the equipment, when a serious error occurs and causes the equipment to stop, ZIGOR customer service should be contacted to assist you step-by-step to your resolution by providing the information requested. -
Page 34: Maintenance
10 KVA 7 MAINTENANCE You can ask for an offer to ZIGOR in order to perform a basic maintenance of this equipment, so that it can prolong the life of the system. In order to guarantee the correct operation of the ZGR TOWER PRO 6 10 KVA, it is necessary to carry out a number of maintenance tasks. - Page 35 WARNING If the ZGR TOWER PRO 6 10 KVA is to remain disconnected or shut down during a period of one month or more, the battery switch or protection fuse must be disconnected (if available). The equipment must be kept in a place that is cool and dry.
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Page 36: Technical Specifications
ZGR TOWER PRO 6 10 KVA 8 TECHNICAL SPECIFICATIONS ZGR TOWER ZGR TOWER ZGR TOWER ZGR TOWER Model PRO 6 PRO 6 -LBT PRO 10 PRO 10 -LBT Capacity 6 kVA / 6 kW 10 kVA / 10 kW INPUT ELECTRICAL CHARACTERISTICS... - Page 37 NOTE: External battery Cabinet or Rack must be used for higher quantity and capacity of batteries. • The technical specifications may be modified without prior notice. • For any other technical need or modification of existing ones, consult ZIGOR. Operation manual www.zigor.com...
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Page 38: Standards
ZGR TOWER PRO 6 10 KVA 9 STANDARDS ZGR TOWER PRO 6 10 KVA model described in this manual comply with the following European regulations: LVD Security directive LVD 2014/35/EU about Uninterruptible Power Supply (UPS) Standard: EN/IEC 62040-1: 2019 EMC directive 2014/30/EU about electromagnetic compatibility (EMC) -
Page 39: Warranty
The installation of elements inside the unit by personnel other than those authorised by ZIGOR, shall render the warranty null and void. ZIGOR will not accept responsibility for the repair of equipment if any of the seals installed for internal checks is broken. - Page 40 30987902MAOP Zigor Corporación Portal de Gamarra 28- 01013 Vitoria-Gasteiz Álava/Spain +34 945 21 46 00 www.zigor.com Consulte nuestra web para contactar con la red de delegaciones comerciales Refer to our website in order to contact the commercial branches network Veuillez consulter notre page web pour contacter nos délégations commerciales...
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