Ronda Econom 4000 Operating Manual

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Operating manual

Econom 4000

STM5303

SSO5304

Edition BD404502

01.2014

Technical specifications subject to change without notice

www.rondo-online.com

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Page 1 Operating manual Econom 4000 STM5303 SSO5304 Edition BD404502 01.2014 Technical specifications subject to change without notice www.rondo-online.com...
Page 3 Fax +86 20 838 886 01 Hoorwaldstrasse 44 info.cn@rondo-online.com Tel. +49 (0)2736 203-0 Fax +49 (0)2736 203130 RONDO IBERIA info.de@rondo-online.com Ronda del Golf Este Finca Doña María RONDO S.à.r.l. Las Amapolas 8 -1b PAE «Les Pins» 29630 Benalmádena-Costa, Malaga F-67319 Wasselonne Cédex España...
Page 7 3.4 Full view of the machine 3.5 Operating elements 3.5.1 Safety guards 3.5.2 Roller gap adjusting mechanism 3.5.3 Push button for dough thickness control stop 3.5.4 Black push buttons 3.5.5 Red push button Edition BD404502 Econom 4000 Operating manual 01.2014...
Page 8 7.1 General information on the maintenance of the machine 7.2 Maintenance list 7.3 Replacement parts list Trouble shooting Technical data 9.1 Technical data 9.2 Additional information Hint for operating manual: The numbers of the illustrations (Ex. 1) are numbered chapterwise. Edition BD404502 Econom 4000 Operating manual 01.2014...
Page 9: Safety Information
Reaching under the closed safety guard is prohibited! Instruction and information signs Make sure to disconnect the plug before opening! Danger warning sign Danger warning High-Voltage warning sign Warning against electrical shock Disconnect mains plug before opening. Edition BD404502 Econom 4000 Operating manual 01.2014...
Page 10: Safety Elements
Authorized use also means that the user must follow all instructions prescribed by the manufacturer in respect of operation, maintenance and service. Edition BD404502 Econom 4000 Operating manual 01.2014...
Page 11 (pull out mains plug). Safety devices on the machine may not be adjusted, shorted-out or expanded. Operation of the machine when any of the safety devices is out of order is prohibited. Edition BD404502 Econom 4000 Operating manual 01.2014...
Page 12 Table models (STM5303) must be placed so as to rest properly over the whole work table! Check to ensure that there are no loose screws in the area where the dough is located. Edition BD404502 Econom 4000 Operating manual 01.2014...
Page 13 The machine must never be cleaned using spray water, high-pressure cleaners or a steam-cleaning machine. All still existing protective foils on the machine must be removed. Edition BD404502 Econom 4000 Operating manual 01.2014...
Page 14 (e.g. pacemakers, defibrillators) can be excluded with a high degree of probability. RONDO will not accept liability when any of the above safety in- structions / notes have not been complied with! Edition BD404502 Econom 4000 Operating manual 01.2014...
Page 15: Machine Delivery
The machine must be set up on a level, even floor surface (SSO5304). For further information regarding the ambient conditions required for the machine, see 3.1 General information. • Unpack tables and attachments • Check all items received against the delivery slip to ensure completeness Edition BD404502 Econom 4000 Operating manual 01.2014...
Page 16: Setting Up The Machine
Setting up the machine Two people are required to set up the machine! 2.4.1 Installation of the machine tables (SSO5304) • Mount the lateral brackets (2), tighten the screws (1) using a hexagon wrench Edition BD404502 Econom 4000 Operating manual 01.2014...
Page 17 1. Bring the safety guard in the lower position. 2. Lift the machine table until the plastic material supports (16) (front and rear) lock on the safety guard. Notice! The plastic material supports must not be damaged! Edition BD404502 Econom 4000 Operating manual 01.2014...
Page 18 Lift table (6) up until it is inserted into the safety guard (7) • The machine table is now secured • Lower the tables and fix the guide bow (4) with the hexagon screw (4a) Edition BD404502 Econom 4000 Operating manual 01.2014...
Page 19 Position forked support (8) and fix it by using nut (M8) (9) • Fix it on both sides by using two nuts (M8) and two washers (10) Position of the forked support (8) when the machine table is hinged down. Edition BD404502 Econom 4000 Operating manual 01.2014...
Page 20 2.4.4 Mounting the dough catch pan (SSO5304) • Remove the protective foil on the dough catch pan (12) • Push in the dough catch pan on both sides Edition BD404502 Econom 4000 Operating manual 01.2014...
Page 21 If the conveyor belts move in the wrong direction: • Exchange two phases in the power plug Moving the machine (SSO5304) • On the operator’s side, lift up using the safety rail (14) Edition BD404502 Econom 4000 Operating manual 01.2014...
Page 22: General Information
The accuracy class of the acoustic emission measurement corre- sponds to class 2 (± 2.5 dB) according to: DIN EN ISO 11201 / DIN EN ISO 11202 / DIN EN ISO 11203 / DIN EN ISO 11204 Edition BD404502 Econom 4000 Operating manual 01.2014...
Page 23 Working area for the operating personnel STM5303 The hatched area shows the work area designated for the operating personnel. SSO5304 On the STM5303 models, the machine must cover the whole width of “X” on the work table! Edition BD404502 Econom 4000 Operating manual 01.2014...
Page 24: Machine Models
In order for the dough to be sheeted by the machine, the following pre- requisites must be fulfilled: • Max. dough piece weight 4 kg • Flour the dough pieces This will serve to prevent the dough from sticking to the rollers and scrapers. Edition BD404502 Econom 4000 Operating manual 01.2014...
Page 25 7 Safety guard 8 Conveyor belt 9 Forked support 10 Idle roller 11 Black push button to switch on 12 Red push button to switch off 13 Machine base 14 Dough catch pan SSO5304 Edition BD404502 Econom 4000 Operating manual 01.2014...
Page 26: Operating Elements
(5) • Press the push button (6) • Turn dough thickness control stop (15) to the limit stop with pressed down push button (e.g. final thickness 5) • Release push button (6) Edition BD404502 Econom 4000 Operating manual 01.2014...
Page 27 (see also 4.2 Starting/stopping the machine). 3.5.5 Red push button The red push button (12) (push button at the top of front housing) serves to stop the machine (see also 4.2 Starting/stopping the ma- chine). Edition BD404502 Econom 4000 Operating manual 01.2014...
Page 28: Putting Into Operation
The conveyor belts begin to move from left to right. • Briefly press the right start push button (3) The conveyor belts begin to move from right to left. In order to stop the machine: • Press red push button (4) Edition BD404502 Econom 4000 Operating manual 01.2014...
Page 29: Operation
Place the dough piece (max. 4 kg) on the machine table (do not “throw” dough pieces on the table!) • Start up the machine as follows: • Briefly press the black push button (5) on the dough’s infeed side (see 4.2 Starting/stopping the machine) Edition BD404502 Econom 4000 Operating manual 01.2014...
Page 30 Select smaller reduction steps: Let (ripples). down the roller in smaller steps (see 5.1.1 Sheeting). 3. Dough sheet tapers. Reduction steps too small. Select bigger reduction steps: Let down the roller in bigger steps (see 5.1.1 Sheeting). Edition BD404502 Econom 4000 Operating manual 01.2014...
Page 31 5.3.1 Assembly • Slide the pre-assembled adjustment lever (1) over the adjusting shaft up to the lid and press down Check that the teeth are correctly engaged in the serrated segment (8)! Edition BD404502 Econom 4000 Operating manual 01.2014...
Page 32 Tighten the Allen screw and check that stop plate (10) runs smoothly • If the stop plate (10) has too much play, screw the set screw (7) in or out until the optimum adjustment is abtained Edition BD404502 Econom 4000 Operating manual 01.2014...
Page 33 Using the thumb, push the front and rear scraper lever (1) down- wards • Lift the scraper (2) out of the scraper mouting • Pull out the scraper (2) • Clean the scraper (see 6.1.2 Care) Edition BD404502 Econom 4000 Operating manual 01.2014...
Page 34 Assemble the spring clamp in reverse order • Assemble the new scraper blades in reverse order Mounting the scraper • To remount the scraper, carry out the dismounting instrutions in reverse order a upper roller b lower roller Edition BD404502 Econom 4000 Operating manual 01.2014...
Page 35 Dismount tables (in reverse order to Installation of the machine tables, see 2.4.1 Installation of the machine tables (SSO5304)) In order to dismount the conveyor belts, proceed as follows: • Loose screw (7) • Remove roller gap adjusting mechanism (8) Edition BD404502 Econom 4000 Operating manual 01.2014...
Page 36 Mounting machine tables and conveyor belts The right and left driving roller, as well as the machine tables must not be exchanged! • Remount the machine tables and conveyor belts in reverse order of dismounting Edition BD404502 Econom 4000 Operating manual 01.2014...
Page 37 E Wash cotton belt monthly as follows: • Water temperature must not exceed 40 ºC • Once belt has been washed, hang it over a rod and weight it down with a weight of approx. 10 kg Edition BD404502 Econom 4000 Operating manual 01.2014...
Page 38: Maintenance List
Roller drive and grease according adjusting in the rear to the Service housing manual Legend W weekly M monthly annually 2J every 2 years 3J every 3 years Edition BD404502 Econom 4000 Operating manual 01.2014...
Page 39: Replacement Parts List
1940 x 475 mm SSO5304 121344T30 Synthetic belt 1470 x 475 mm STM5303 121344T31 Synthetic belt 2020 x 475 mm SSO5304 8934 Fuse 1,0 AT 1,0 AT slow STM5303, SSO5304 Ø 5 x 20mm Edition BD404502 Econom 4000 Operating manual 01.2014...
Page 40: Troubleshooting
(see 2.4.3 Tensioning the conveyor belts). Driving roller dirty. Clean driving roller (see 6.1.2 Care). 6. Machine only runs to one side. Defective motor contactor. Call specialist (electrician). Replace motor contactor. Edition BD404502 Econom 4000 Operating manual 01.2014...
Page 41 Hang washed conveyor belt over a rod and weigh it down below with approx. 10 kg. 11. All other errors/failures. Inform nearest “RONDO” aftersales service giving as much information as possible. Edition BD404502 Econom 4000 Operating manual 01.2014...
Page 42: Technical Data
50 / 60 Hz 1 x 200 - 230 V, 50 Hz 1 x 200 - 230 V, 60 Hz Machine weight: approx. 80 kg approx. 145 kg Technical specifications subject to change without notice. Edition BD404502 Econom 4000 Operating manual 01.2014...
Page 43: Additional Information
• Flour container: The flour container is made of plastic material (ABS). This material is approved for coming into contact with food stuff. Edition BD404502 Econom 4000 Operating manual 01.2014...

This manual is also suitable for:

Stm5303 Sso5304