Otto 100 Operation And Maintenance Manual

Otto 100 Operation And Maintenance Manual

Fast charger

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OPERATION AND MAINTENANCE
MANUAL
OTTO 100 Fast Charger
OTTO 100 Fast Charger
Document ID: OMM-000037
Revision: H
Original instructions provided in English

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Summary of Contents for Otto 100

  • Page 1 OPERATION AND MAINTENANCE MANUAL OTTO 100 Fast Charger OTTO 100 Fast Charger Document ID: OMM-000037 Revision: H Original instructions provided in English...
  • Page 2: Contact Information

    © Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not...
  • Page 3: Table Of Contents

    7.1 System Specifications 23 © Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may...
  • Page 4: List Of Figures

    Figure 16 Charge Contact Wear Indicator 43 © Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not...
  • Page 5: List Of Tables

    Table 4 Charger System Specifications 23 © Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not...
  • Page 6: Important Safety Information

    © Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not...
  • Page 7: Revision History

    Addition of lifting/more detailed unboxing instructions © Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not...
  • Page 8: Hazards And Awareness

    AMRs. © Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not...
  • Page 9 © Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not...
  • Page 10: Safety Awareness

    OTTO AMRs, other vehicles, and personnel. © Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not...
  • Page 11 OTTO Motors Authorized Personnel. © Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not...
  • Page 12: Facility Conditions

    LiDAR safety systems. © Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not...
  • Page 13: Payload Maximums

    The OTTO 100 AMR requires a custom vehicle configuration in order to accommodate payloads that © Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies.
  • Page 14: Battery Handling

    - especially in cases of potential mobile obstacles. © Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not...
  • Page 15: Disclaimer

    While OTTO Motors does its best to inform its users of potential risks, it is impossible to provide an © Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies.
  • Page 16 OTTO Motors product, contact OTTO Motors Support. © Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not...
  • Page 17: Intended Use

    Carts, Attachments, Custom Components, and software. © Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not...
  • Page 18: Introduction

    SC-000056 or equivalent - Navigation Specification - OTTO 100 © Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not...
  • Page 19: Applicable Documents

    Charger Electronic Unit Operating Instructions © Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not...
  • Page 20: Product Safety

    Follow the Lock-Out/Tag-Out procedures of the facility in which the charger is installed. © Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not...
  • Page 21: Figure 2 Charge Dock Pinch/Crush Points

    Figure 2 Charge Dock Pinch/Crush Points © Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not...
  • Page 22: Safety Distance

    © Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not...
  • Page 23: System Overview

    15.16 in) © Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not...
  • Page 24 © Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not...
  • Page 25: Figure 3 Component Diagram With Part Numbers

    Figure 3 Component Diagram with Part Numbers © Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not...
  • Page 26: Components Overview

    Figure 5 Charge Dock and Charge Contacts © Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not...
  • Page 27: Charger Electronic Unit

    Figure 6 Charge and Signal Contacts © Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not...
  • Page 28: Charge Dock

    © Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not...
  • Page 29: Unboxing

    4 x Eye Nuts - McMaster 3040T11 ( https://www.mcmaster.com/3040T11) © Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not...
  • Page 30: Procedure

    © Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not...
  • Page 31: Installation

    © Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not...
  • Page 32 © Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not...
  • Page 33: Figure 8 Access 8/Xx & Access 10/Xx

    The Charger Electronic Unit is not intended to be mounted on mobile equipment. © Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not...
  • Page 34: Figure 10 Charger Wall Unit Bracket

    4. Once the Charger Electronic Unit is hanging from the bracket, mark the position on the wall of the © Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies.
  • Page 35: Dock Installation

    Be sure to use the threaded concrete anchors provided with the charger. © Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not...
  • Page 36 These documents are available on the OTTO Motors Support Center at help.ottomotors.com. © Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not...
  • Page 37: Figure 13 Hole Location For Anchors

    8. Place 2 x washer over each threaded anchor, followed by a nut. Torque each to 26 Nm. © Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies.
  • Page 38: Figure 14 Right Charge Tower Power And Signal Lines

    Torque to 12.5 Nm. © Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not...
  • Page 39 Charge Dock Plate between the contact towers. © Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not...
  • Page 40: Basic Usage

    The system is now ready to use. © Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not...
  • Page 41: Shutting Down

    © Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not...
  • Page 42: Maintenance

    © Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not...
  • Page 43: Bi-Monthly Preventative Maintenance

    5. Check extension cable for damage. © Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not...
  • Page 44 © Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not...
  • Page 45: Disposal

    Separate materials as far as possible by type. © Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not...
  • Page 46: Troubleshooting

    OTTO 100 Manual Charger. © Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not...
  • Page 47 © Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not...
  • Page 48: Declarations

    Kitchener, Ontario N2C 2K5, Canada © Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not...
  • Page 49 < END OF DOCUMENT > © Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not...

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