Captain 283 4WD 8G Operator's Manual
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Captain 283 4WD 8G Operator's Manual

15-30 hp small tractor
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Summary of Contents for Captain 283 4WD 8G

  • Page 2     OWNERSHIP AND TRACTORS DETAILS OWNER’S NAME & ADDRESS Model : Delivery Date : Chassis No. : Bill No. / Date : Engine No. : Alternator Make / Sr. No. : Battery Make / Sr. No. : Starter Motor Make / Sr. No. : FIP Sr.
  • Page 3     OWNERSHIP AND TRACTORS DETAILS OWNER’S NAME & ADDRESS Model : Delivery Date : Chassis No. : Bill No. / Date : Engine No. : Alternator Make / Sr. No. : Battery Make / Sr. No. : Starter Motor Make / Sr. No. : FIP Sr.
  • Page 4 PREFACE Dear Customer, We welcome you with great pleasure for joining CAPTAIN family and thanks for faith and trust you have placed in the careful selection of your tractor. We are sure that our dealer must have taken good care while delivering tractor up to your satisfaction.

  • Page 5: Table Of Contents

        CONTENTS CHAPTER 1: TRACTOR IDENTIFICATION Chassis Serial Number………………………………………………………………………………………………. Engine Serial Number……………………………………………………………………………………………….. Statutory Plate………………………………………………………………………………………………………… CHAPTER 2: INTRODUCTION, WARRANTY & SAFETY NOTES Introduction…………………………………………………………………………………………………………..Warranty Policy………………………………………………………………………………………………………. Safety Notes………………………………………………………………………………………………………….. CHAPTER 3: INSTRUMENTS & CONTROLS Universal Symbols……………………………………………………………………………………………………. Controls………………………………………………………………………………………………………………... Instrument Panel……………………………………………………………………………………………………… Hour Cum RPM Meter……………………………………………………………………………………………..Battery Charging Indicator…………………………………………………………………………………………...
  • Page 6     Clutch Pedal…………………………………………………………………………………………………………... Lever (2WD/4WD) …………………………………………………………………………………………………… Hand Throttle Lever………………………………………………………………………………………………….. Gear Shifter Lever……………………………………………………………………………………………………. Power Take Off (PTO) ………………………………………………………………………………………………. Using Implements with PTO Drive Shafts…………………………………………………………………………. Hydraulic Coupling Devices…………………………………………………………………………………………. Power Steering……………………………………………………………………………………………………….. Transport Lock……………………………………………………………………………………………………….. Hi-Mid Low Lever…………………………………………………………………………………………………… Differential Lock Pedal………………………………………………………………………………………………. Service Brakes………………………………………………………………………………………………………... Parking Brake…………………………………………………………………………………………………………. Ground Speed Chart………………………………………………………………………………………………….
  • Page 7     Oil Changes in Transmission, Rear Final Drives and Power Lift………………………………………………... Recommended Oil Grade & application Range…………………………………………………………………… Replace Hydraulic suction filter …………………………………………………………………………………… General Maintenance of Electrical System………………………………………………………………………... Battery and Its Maintenance………………………………………………………………………………………… Starter Motor………………………………………………………………………………………………………….. Alternator……………………………………………………………………………………………………………… V-belt Checking and Adjustment…………………………………………………………………………………… Fuses in Fuse Box…………………………………………………………………………………………………… Long Idle Period………………………………………………………………………………………………………...

  • Page 8: Chapter 1: Tractor Identification

        CHAPTER: 1 TRACTOR IDENTIFICATION     OPERATOR   MANUAL | 8G    7   ...

  • Page 9: Chassis Serial Number

        Chassis Serial Number The chassis and/or engine serial numbers are used to register the vehicles. They are also used to assist your dealer when ordering or referring to special service Information. Whenever you have occasion to consult your dealer, remember to identify your vehicle with this number.

  • Page 10: Introduction

        CHAPTER: 2 INTRODUCTION, WARRANTY & SAFETY Introduction     OPERATOR   MANUAL | 8G    9   ...
  • Page 11 Power Take off or PTO shaft. In this manual the operating, maintenance and storage instructions for CAPTAIN Tractor has been compiled. This material has been prepared in detail to help you in the better understanding of maintenance and efficient operation of the machine.

  • Page 12: Warranty Policy

        Warranty M/s International Tractors Limited, India warrant, subject as hereinafter provided that all new goods supplied by it are free from defects in material and workmanship. Its liability under such warranty being limited to 12 Months from date of Bill of landing or 12 Months from date of delivery to first original retail purchaser or 750 Hours whichever is earlier.
  • Page 13 + 35 % as freight component will be credited in Distributor account within 45 days of submission of warranty claim. Address for submission of warranty claims: - Service Department Captain Tractors Pvt. Ltd. Padavla Road, Veraval (Shapar), Taluka: Kotda Sangani, Dist. Rajkot (Gujarat) Phone: 02827-252547, 253916-17.

  • Page 14: Safety Notes

        Safety Notes Guidelines about Safety Sign & Recognize Safety Information: Any of the following symbols on your machine or in this manual, alert you to the potential for personal injury. Follow recommended precautions and safe operating practices. The symbol and the word DANGER indicate an immediate hazardous situation, which if not avoided, will result in DEATH OR VERY SERIOUS INJURY.
  • Page 15     BEFORE OPERATING THE TRACTOR READ SAFETY INSTRUCTION Carefully read all safety instructions given in this manual for your safety. Tempering with any of the safety devices can cause serious injuries or death. Keep all safety signs in good condition. Replace missing or damaged safety signs.
  • Page 16     Always use 'three-point contact' with the machine, and face the machine when you mount it. Three-point contact means both hands and one foot or one hand and both feet are in contact with the machine at all times during mounting and dismounting. Clean the soles of your shoes and wipe your hands before climbing on.
  • Page 17     PROHIBITED USE OF TRACTOR DURING OVERTURNING Risk of overturning: For your safety, tractor is fitted with safety frame and seat belts. In the event of overturning with a tractor fitted with a safety frame, hold the steering wheel firmly and do not attempt to leave the seat until the tractor has come to rest.
  • Page 18     Keep Transmission in neutral position. Foot brake engaged and PTO lever in disengaged position while attending to Safety Starter Switch or any other work on the Tractor. AVOID HOT EXHAUST Servicing machine or attachment with engine running can result in serious personal injury.
  • Page 19     Wait for traffic to clear before entering a public road. Beware of blind Intersections. Slow down until you have a clear view. PREVENT ACID BURNS Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, cause holes in clothing and cause blindness.
  • Page 20     GENERAL OPERATING HAZARDS Three-point hitch and side mounted implements make a much larger arc when turning that towed equipment. Make certain to maintain sufficient clearance for safe turning. When using attachments or implements with the tractor, be sure to thoroughly read the operator Instruction Book for that attachment or implement and follow its safety instructions.
  • Page 21     SAFETY TIPS DURING MAINTENANCE 1. At least on a daily check all oil levels. Water level in the radiator and electrolyte level in the battery and perform services according to the service schedule. 2. Ensure tyre pressure are even and the correct pressure for the job being done is maintained. 3.
  • Page 22     Safety: Prepare for Safe Operation Protect yourself: Wear all the protective clothing and personal safety devices issued to you or called for by job conditions. Don't take risk hence you may carry/wear the following: (a) A hard hat. (b) Safety glasses, goggles or face shield.

  • Page 23: Chapter 3: Instruments & Controls

        CHAPTER: 3 INSTRUMENTS & CONTROLS     OPERATOR   MANUAL | 8G    22   ...

  • Page 24: Universal Symbols

        Universal Symbols As a guide to the operation of your tractor, various universal symbols have been utilized on the instruments and controls and at other locations of the tractor. The symbols are shown below with an indication of their meaning. Tractor Controls  ...

  • Page 25: Instrument Panel

        Instrument Panel 1. Hour cum RPM meter 2. Battery charging indicator 3. Oil pressure warning light 4. Water temp. gauge 5. Fuel gauge 6. Left turn indicator light 7. Right turn indicator light     OPERATOR   MANUAL | 8G    24   ...

  • Page 26: Hour Cum Rpm Meter

        1. Hour cum RPM Meter Battery being Start/Running Charged Charging System defective Battery is draining Start/Running GLOW out, charging system checked from electrician. 3. Oil Pressure warning light Needle of this meter indicates speed of engine in revolution per minute and the hour meter indicates the number of hours worked by the engine.

  • Page 27: Fuel Gauge

        5. If the fan belt is OK and no coolant leak is noticed It glows when the right side indicator is switched ON. check the coolant level. 6. Add coolant if required otherwise contact your Dashboard Controls nearest dealer. 5.
  • Page 28     OFF Position Position Position Horn: (Clockwise) (Clockwise) All lights are off Press the With 1st click Stop With 2nd click Stop Head combination Parking lights, Instrument lights (Low Beam), switch to blow the panel lights and tail lights Instrument panel lights, Horn.

  • Page 29: Fuse Box

        Fuse Box: Driver’s Seat Fuse box is mounted ahead right side of fuel tank. If an electrical failure occurs, check and rectify the problem and then replace the blown up fuse with genuine fuse of specified rating. While seating, adjust the wt. of operator with wt. adjustment knob provided at back side of seat so as Never install a wire instead for proper fuse.

  • Page 30: Registration Plate

        Registration light: A vehicle registration light (A) is mounted at RHS Fender rear end of the tractor as shown in figure. Pole power socket for trailer Connections: Seven Pin Socket: LH turn indicator Ignition Earth RH turn indicator Parking Brake lights Parking...

  • Page 31: Chapter 4: Operation

        CHAPTER: 4 OPERATION     OPERATOR   MANUAL | 8G    30   ...

  • Page 32: Boarding & Leaving The Tractor

        Boarding the Tractor Proceed as Follows: 1. Perform operations A to E as instructed above. Always board the tractor from left hand side where a 2. Turn the Starter Key to 'Heat' position and keep it footrest is provided while taking care the other part of there for few seconds and then turn the key to body must not foul with levers.

  • Page 33: Under Hood Muffler

        Running in: It is essential to take the following If any quarry contact the authorized dealer to get the precautions during the running in period: lock replaced. 1. During this period, do not subject the tractor to Closing of Bonnet: Gently lower the bonnet down, loads greater than those it will have to deal with then press until lock is engaged.

  • Page 34: Lever (2Wd/4Wd)

        Lever (2WD / 4WD) Before changing the tractor movement from forward to reverse or reserve to forward direction wait for the tractor to stop. The lever has two positions viz. forward 4WD and backward 2WD on the Tractor. In The purpose of the Release accelerator pedal and press the clutch front drive is to increase traction on broken Ground, pedal.

  • Page 35: Using Implements With Pto Drive Shafts

        IMPORTANT: When PTO is not operational protect Before using the PTO, the maximum PTO splines with PTO Cap (A). permissible angle of articulation on the   telescoping driveline must be ascertained. PTO Cap protects persons from injuries and the shaft During operation, there must be no contact  ...

  • Page 36: Hydraulic Coupling Devices

        recommended to use a continuous velocity drive shaft. NOTE: The two schematic drawings do not show any guards on the telescoping driveline. A guard is mandatory when using telescoping drivelines. IMPORTANT: Only operating conditions described in the Operator’s Manuals of the various implements are permitted.

  • Page 37: Transport Lock

              The power steering function goes off when the engine Differential Lock Pedal: When you press the is shut off. differential lock pedal, both the wheels will rotate at same speed. Transport Lock: It acts as safety device during transportation of implements.

  • Page 38: Parking Brake

        By locking rear wheel on the inside of curve, you can Ground Speed Chart: Following listed gear virtually turn the tractor around on its own axis. For speeds are in km/hr. simultaneous braking during normal use and for on road use, simply lock the two pedals together with the SPEED special brake coupling lock.
  • Page 39     In Field Operations: (Recommended Tyre Pressure: Front - 24 P.S.I & Rear 13 P.S.I) Good adherence by dirt Reduce adherence through Reduce group due to lack of grousers. lack of tyre grip. Cleaning Good cleaning of the tread Deterioration of tyre casing by Deterioration due to compacted ground.

  • Page 40: Hydraulic

        linkage for mounted Implements during tillage/field operation e.g. Mounted Disc Harrow, Seed Drill, Hydraulic Rotator, Disc Plough, Ripper etc., which works above the ground. Once the height of implement is set, position lever maintains it. Always use Position lever for transporting the implement.
  • Page 41     Hydraulically, depending on the lifting, to make the lower links level and lined up with each other. This will depend on the type of implement being used and the work to be done. Top Link (C): For length adjustment of top link, fix the top link other end and turn the lever for increasing or decreasing the length.

  • Page 42: Chapter 5: Maintenance

        CHAPTER: 5 MAINTENANCE     OPERATOR   MANUAL | 8G    41   ...

  • Page 43: Maintenance Schedule

        Maintenance Schedule Observe the following maintenance schedule. This maintenance schedule is applied to tractors which are operated under normal conditions. When your tractor is frequently operated in muddy places, greasing must be carried out more frequently and when the tractor is often operated in dusty places, clean the air cleaner element and fuel filter more frequently.

  • Page 44: Fuel Tank Filling

        Wheel and Tyre Front Wheel Bolts Rear Wheel Bolts Tyre Air Pressure Battery Battery Electrolyte Level Battery Terminals Electrical Functioning of Gauge & Meters Functioning of Alternator & Starter R-Replace, RR-Replace if required, CT-Check &Tighten, C-Check, CA-Check &adjust. Beyond 750 hrs. Repeat the cycle every 250 hrs.

  • Page 45: Checking Engine Oil Level

        We recommend SAE15W40 grade of Engine Oil. Store fuel cans away from direct sunlight and slightly tilted, so that any sediment inside is Recommended oil viscosity according eliminated through the outlet tube. to air temperature To make sludge and water condensation easer to remove;...

  • Page 46: Replacement Of Fuel Filter

        Replacement of Fuel Filter 1. Shut down fuel cock. 2. Remove the filter by rotating it in anti-clockwise direction by hand or special wrench. 3. Take new filter and check it for proper seating of gasket. 4. Apply clean engine oil to gasket on the new fuel filter.

  • Page 47: Radiator

        In Sub Zero Temperature climate conditions use 5. Tighten the vent plug (B) until the bubble free fuel Ethylene Glycol Antifreeze Agent along with water in flows from the return valve. following ratio: 6. Loosen the injector pipes (C) and crank the engine till the bubble free fuel flow is ensured.

  • Page 48: Radiator Cap

        Radiator Cap External Cartridge of Dry Air Filter (1) Air Filter Housing (2) Clamp (3) Cover (4) Rubber Valve (5) Air Cleaner Element Cooling system is closed pressurized system so don't   operate the tractor without radiator cap or cap with damaged rubber seals/defective release valve to avoid water loss and engine overheating.

  • Page 49: Clutch Pedal: Free Play Adjustment

        by pressing brake pedal for the side wheel on the turn. The pedals must be locked for road use.     Replace air cleaner element after three cleaning operations or at every 750 hours, whichever is earlier. Method to Check Brakes  ...

  • Page 50: Oil Changes In 4Wd Front Axle

        Oil Changes in 4WD Front Axle Filling up the transmission 1. Fill up the transmission oil from dipstick plug opening to the max. level mark on the dipstick. Oil filling plug is provided on right hand side of the front axle (as shown in fig.).

  • Page 51: Replace Hydraulic Suction Filter

        HYDRAULIC SUCTION FILTER Hydraulic oil filter is fitted at left hand side of tractor. Remove the old filter and change with new one dully filled with clean oil. Apply small amount of oil on rubber seal of filter and fit it. Do not over tight the filter.
  • Page 52     Check Electrolyte Level It must be as per the recommendation of battery manufacturer. If required top up with distilled water. Never add acid. Avoid hazards by: Filling batteries in a well ventilated area. Wearing eye protection and rubber gloves. Avoiding use of air pressure to clean batteries.

  • Page 53: Starter Motor

        Starter Motor (12V, 1.6 kW) Starter motor is mounted on the left side of the engine. The starting motor rotates the engine crankshaft for starting. Visually check the starter for damage. If starter is dusty, blow off dust using compressed air. Note: If defects are found in the starter, contact your dealer.

  • Page 54: Fuses In Fuse Box

        Fuses in Fuse Box Fuses against short circuits and excessive power draw protect the tractor's electrical system. The number of the fuses in the electrical system depends on the tractor model. NOTE: Before replacing a blown fuse with a new, equivalent ohm, the cause that lead to the fault should be ascertained and removed.

  • Page 55: Greasing Points

        Greasing Points 1. Clutch Housing: 3 Points 2. Front Axle Center Pin: 1 Point 3. Front Differential: 2 Points 4. Power Steering Cylinder: 1 Point 5. Power Steering Cylinder Knuckle Joint (On 6. Hydraulic Assembly: 2 Points steering arm double side)  ...

  • Page 56: Jack Up The Tractor - Lifting Points

        Jack Up the Tractor - Lifting Points The illustrations show the recommended lifting points for jacking up the tractor. Use a stable lifting jack with sufficient lifting force. A - Raise Right End of Axle, e.g. to Remove Right Front Wheel.  ...
  • Page 57     CHAPTER: 6 TECHNICAL SPECIFICATIONS     OPERATOR   MANUAL | 8G    56   ...

  • Page 58: Technical Specifications

        TECHNICAL SPECIFICATIONS 283 4WD Model Make Mitsubishi Heavy Industries, Ltd. Engine Type 3 Cylinder, 4 Stroke, Naturally Aspirated Water Cooled, Vertical overhead valve Model and Identification MVS3L2 Bore x Stroke 78 mm x 92 mm ENGINE Firing Order 1-3-2 Displacement (cc) 1318...
  • Page 59     Wheel Base 1500 Front Wheel Track Rear Wheel Track OVERALL DIMENSIONS Length 2684 (mm) Width 1080 Height 1470 Ground Clearance Total Mass (Kg) Note: All dimensions & specifications are for guidance purpose only & are subjected to change without prior notice.  ...

  • Page 60: Do's And Don'ts

        CHAPTER: 7 DO’S AND DON’TS     OPERATOR   MANUAL | 8G    59   ...
  • Page 61     DO’S DON’TS ENGINE a. General a. General Do release the starter key once the engine Do not keep on continuously cranking the has started. engine with starter key. It will shorten the life of battery. Do check the proper functioning of oil Do not race the engine in neutral condition.
  • Page 62     Do replace lub. Oil filter element every 250 Do ensure that the exhaust passage is not working hrs. After first replacement at 50 hrs. blocked. CLUTCH Do ensure that clutch free pedal play is Do not rest the foot on the clutch pedal. between 250 to 30 mm.
  • Page 63 Ensure proper hitching. Never overload the trailer. Do maintain your tractor in good working Do not allow the rear wheel to slip. Use condition. ballast, if necessary. Do replace genuine parts from CAPTAIN Do not use worn out tyre. authorized dealers.     OPERATOR   MANUAL | 8G ...
  • Page 64     Do not use inferior quality lubricants, use only recommended grade. FOR BETTER PERFORMANCE FOR SAFE OPERATION Ensure that safety shields are in place and in Do not run the engine with the air cleaner good condition. disconnected. Read operating instructions before...
  • Page 65     CHAPTER: 8 TROULESHOOTING     OPERATOR   MANUAL | 8G    64   ...

  • Page 66: Chapter 8: Troubleshooting Troubleshooting

        PROBLEM POSSIBLE CAUSE REMEDY ENGINE Wrong way of starting engine Use proper way of starting No fuel Check fuel level Air trapped in fuel system Bleed the fuel system Engine not starting Checking of fuel system Contact your dealer Fuel injector faulty Replace Fuel filter choke...
  • Page 67     Air cleaner is dirty/choked Clean air cleaner Overloading of engine Reduce load or shift to low gear Improper valve clearance Check and adjust More fuel Implement setting improper Adjust it and take instrument from dealer for consumption right Less engine temp.
  • Page 68     CHAPTER: 9 SERVICE RECORD     OPERATOR   MANUAL | 8G    67   ...
  • Page 69     CAPTAIN TRACTOR PVT.LTD. 50 hrs LABOUR FREE SERVICE COUPON 50 hrs CAPTAIN LABOUR FREE SERVICE COUPON DATE OF SERVICE:- DATE OF SERVICE TRACTOR MODEL :- DATE OF SALE CUSTOMER NAME TRACTOR CHHASSIS NO :- TRACTOR MODEL TRACTOR CHASIS NO JOB CARD NO:-...
  • Page 70     Notes                                                   OPERATOR   MANUAL | 8G    69   ...

  • Page 71: Service Coupon

        CAPTAIN TRACTOR PVT.LTD. 250 hrs LABOUR FREE SERVICE COUPON LABOUR FREE SERVICE COUPON 250 hrs CAPTAIN DATE OF SERVICE:- DATE OF SERVICE TRACTOR MODEL :- DATE OF SALE CUSTOMER NAME TRACTOR CHHASSIS NO :- TRACTOR MODEL TRACTOR CHASIS NO JOB CARD NO:-...
  • Page 72     Notes                                                   OPERATOR   MANUAL | 8G    71   ...
  • Page 73     CAPTAIN TRACTOR PVT.LTD. 500 hrs LABOUR FREE SERVICE COUPON 500 hrs CAPTAIN LABOUR FREE SERVICE COUPON DATE OF SERVICE:- DATE OF SERVICE TRACTOR MODEL :- DATE OF SALE CUSTOMER NAME TRACTOR CHHASSIS NO :- TRACTOR MODEL TRACTOR CHASIS NO JOB CARD NO:-...
  • Page 74     Notes                                                   OPERATOR   MANUAL | 8G    73   ...
  • Page 75     CAPTAIN TRACTOR PVT.LTD. 750 hrs LABOUR FREE SERVICE COUPON LABOUR FREE SERVICE COUPON 750 hrs CAPTAIN DATE OF SERVICE:- DATE OF SERVICE TRACTOR MODEL :- DATE OF SALE CUSTOMER NAME TRACTOR CHHASSIS NO :- TRACTOR MODEL TRACTOR CHASIS NO JOB CARD NO:-...
  • Page 76     Notes                                                   OPERATOR   MANUAL | 8G    75   ...
  • Page 77     TO ENSURE LONG AND EFFICIENT SERVICE FROM YOUR TRACTOR USE ONLY GENUINE SPARE PARTS & RECOMMENDED LUBRICANTS     OPERATOR   MANUAL | 8G    76   ...

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