Summary of Contents for Custom Crimp PLC Series
- Page 1 Innovating SMART Hose Assembly Solutions Since 1979 Intuitive Screens: Lead the operator through the set up and monitoring of the test procedure. ELECTRONIC “PLC” SERIES TEST BENCH OPERATORS MANUAL Updated 02/09/2018...
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Page 2: Safety Precautions
Innovating SMART Hose Assembly Solutions Since 1979 SAFETY PRECAUTIONS SAFETY PRECAUTIONS • READ INSTRUCTIONS AND IDENTIFY ALL COMPONENT PARTS BEFORE OPERATING BENCH. • TEST BENCH PRODUCES EXTREMELY HIGH PRESSURE. USE CAUTION WHEN OPERATING. • KEEP BOTH HANDS AWAY FROM PINCH POINTS. •... -
Page 3: Table Of Contents
Innovating SMART Hose Assembly Solutions Since 1979 TABLE OF CONTENT SAFETY PRECAUTIONS------------------------------------------------------------------------------------------------------------------2 COMPONENT PARTS-------------------------------------------------------------------------------------------------------------------------------4 TECHNICAL DATA---------------------------------------------------------------------------------------------------------------5 FEATURES-----------------------------------------------------------------------------------------------------------------6 TEST BENCH CONNECTIONS / OPERATION-----------------------------------------------------------------------------------------------7 TEST PROCEDURE------------------------------------------------------------------------------------------------------------9 DATA LOG OPTION------------------------------------------------------------------------------------------------------------10 INFORMATIONAL TEST SCREENS-------------------------------------------------------------------------------------------------11 ADJUST THE PRESSURE RELEASE VALVE DIAGRAM-------------------------------------------------------------------------------12 ADJUST THE PRESSURE RELEASE VALVE PROCEDURE--------------------------------------------------------------------------13 PLC RESET / RELAY REPLACEMENT-------------------------------------------------------------------------------------------------------15 REPLACEMENT PARTS----------------------------------------------------------------------------------------------------16 ®... -
Page 4: Component Parts
Innovating SMART Hose Assembly Solutions Since 1979 COMPONENT PARTS IDENTIFICATION Printer Test Receipt 6" Touch Screen Stylus Pen Emergency Stop Air Pressure Gage Air Drive USB Port Regulator / Throttle Light Switch Water Pressure Gage Note: Pump air throttle return to “zero”... -
Page 5: Technical Data
Innovating SMART Hose Assembly Solutions Since 1979 TECHNICAL DATA 17" 78"... -
Page 6: Features
Innovating SMART Hose Assembly Solutions Since 1979 FEATURES 6" touch screen and user friendly Results of each test are recorded Multi-Port Manifold Outlet, allows navigation. Intuitive Screens lead and can be printed on the included multiple hose assemblies to be the operator through the setup and printer or saved via USB port. -
Page 7: Test Bench Connections / Operation
Innovating SMART Hose Assembly Solutions Since 1979 TEST BENCH CONNECTIONS / OPERATION TEST BENCH CONNECTIONS: • Connect a water source (standard garden hose connection) to the water inlet connection located at the rear of the control cabinet. Note: Water supply pressure should not exceed 100 psi. If a water pressure booster pump is on the tester, the water pressure should not exceed 50 psi. - Page 8 Innovating SMART Hose Assembly Solutions Since 1979 TEST BENCH CONNECTIONS / OPERATION • While bleeding the hose, hold the opposite end of the hose higher than the manifold block. This forces the air out the end of the hose. • Once a steady stream of water is exiting the end of the hose, either cap the end of the hose off or use the needle valve included to close the end of the hose.
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Page 9: Test Procedure
Innovating SMART Hose Assembly Solutions Since 1979 TEST PROCEDURE After the system initializes and Press New Test to initiate a test Press the pressure button to loads, the “Begin Test” screen or Repeat Test to repeat the bring up the pressure adjust- will appear. -
Page 10: Data Log Option
Innovating SMART Hose Assembly Solutions Since 1979 DATA LOG OPTION From the main screen, select Select More from the Options Select Data Log from the Options. menu. second Options screen. Following instructions on the Press Start Transfer once the Select Remove USB once screen, Install Flash Drive. -
Page 11: Informational Test Screens
Innovating SMART Hose Assembly Solutions Since 1979 INFORMATIONAL TEST SCREENS There are informational, adjustment and warning screens programmed into the software. While most are self explanatory, a brief description is given below. If the test does not complete This screen details the cause of Test cycle was unable to finish satisfactorily, the Hose Failed the failed test. -
Page 12: Adjust The Pressure Release Valve Diagram
Innovating SMART Hose Assembly Solutions Since 1979 ADJUST THE PRESSURE RELEASE VALVE ADJUSTING THE PRESSURE RELEASE VALVE ADJUSTMENT INSTRUCTIONS ADJUSTING THE PRESSURE RELEASE VALVE 1.) LOOSEN LOCK NUT (Refer as Hipco Valve) 2.) SPIN THE BLUE DIAPHRAM OUT COUNTER CLOCKWISE USING A WRENCH AND THE ADJUSTMENT NUT SO IT SPINS FREELY. -
Page 13: Adjust The Pressure Release Valve Procedure
Innovating SMART Hose Assembly Solutions Since 1979 ADJUST THE PRESSURE RELEASE VALVE 1). Disconnect the Air Line. Use a 1" wrench to grab the Adjustment Nut and with a 1-⅛ " wrench to loosen the Lock Nut, until spins freely. (Adjustment Nut will be closest to Blue Diaphragm). - Page 14 Innovating SMART Hose Assembly Solutions Since 1979 ADJUST THE PRESSURE RELEASE VALVE 5). The Packing must follow the order as shown. Apply grease all over the packing. 6). Place the Blue Diaphragm Needle (Packing installed) into the Block and rotate the Blue Diaphragm clockwise until you can feel the packing (Seals) make contact with the valve cone.
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Page 15: Plc Reset / Relay Replacement
Innovating SMART Hose Assembly Solutions Since 1979 PLC RESET / RELAY REPLACEMENT A1 Dump Valve A2 Pump Valve Water A1 Dump Valve A2 Pump Valve Water The PLC (Programmable Logic Controller) requires a relatively constant source of electrical power. Power surges, outages or drops in power can cause the PLC to lose its settings. This may result in missing or misplaced information on the controller screen. -
Page 16: Replacement Parts
Innovating SMART Hose Assembly Solutions Since 1979 REPLACEMENT PARTS ¼" NPT P/N:103687-04 ⅜" NPT P/N:103687-06 ½" NPT P/N:103687-08 ¾" NPT P/N:103687-12 ½" JIC P/N:104428-08 ⅜" JIC P/N:104428-06 2WAY NEEDLE VALVE P/N:104352 5000 PSI RELIEF VALVE P/N:104642 RELIEF VALVE P/N:104241 REPAIR SEALS P/N:104241-SEALS HIPCO 60K AIR VALVE REPAIR KIT P/N:104241-KIT... - Page 17 Innovating SMART Hose Assembly Solutions Since 1979 REPLACEMENT PARTS AIR REGULATOR P/N:104115 MANIFOLD BLOCK P/N:102100 BE 1500 PUMP P/N:103860 BE 2500 PUMP P/N:103861 BE 3500 PUMP P/N:103862...
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Page 18: Customcrimp ® "No-Nonsense" Warranty Statement
318 North Co. Rd 400 East Valparaiso IN 46383 If any product or part manufactured by Custom Crimp® is found to be defective by Custom Crimp®, at its option, Custom Crimp® will either repair or replace the defective part or product and return via ground transportation, freight prepaid. -
Page 19: Customcrimp ® Contact Information
Innovating SMART Hose Assembly Solutions Since 1979 CUSTOM CRIMP®, YOUR SINGLE SOURCE FOR HOSE ASSEMBLY PRODUCTS. CUSTOM CRIMP® | Custom Machining Services, Inc. 326 North 400 East Valparaiso, IN 46383 Visit us at: www.customcrimp.com For sales: ccsales@customcrimp.us For support: ccsupport@customcrimp.us...
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