Honsel GAGE BILT GB110AOS Series Original Instructions Manual

20v battery installation tool

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GB110AOS SERIES
20V BATTERY INSTALLATION TOOL
SHOWN WITH NOSE ASSEMBLY.
NOSE ASSEMBLIES SOLD SEPARATE.
GAGE BILT
MADE in USA
ORIGINAL INSTRUCTIONS
GB110AOS SERIES
GB110AOS
Includes (1) VP1086
GB110AOS/2
Includes (2) VP1086
GB110AOS-4AH
Includes (1) VP1357
GB110AOS/2-4AH
Includes (2) VP1357
GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE
E-MAIL US FOR A DISTRIBUTOR NEAR YOU.
(2Ah Battery)
(2Ah Batteries)
(4Ah Battery)
(4Ah Batteries)

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Summary of Contents for Honsel GAGE BILT GB110AOS Series

  • Page 1 ORIGINAL INSTRUCTIONS GB110AOS SERIES 20V BATTERY INSTALLATION TOOL SHOWN WITH NOSE ASSEMBLY. NOSE ASSEMBLIES SOLD SEPARATE. GB110AOS SERIES GB110AOS Includes (1) VP1086 (2Ah Battery) GB110AOS/2 Includes (2) VP1086 (2Ah Batteries) GB110AOS-4AH Includes (1) VP1357 (4Ah Battery) GB110AOS/2-4AH Includes (2) VP1357 (4Ah Batteries) GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E-MAIL US FOR A DISTRIBUTOR NEAR YOU.
  • Page 2: Table Of Contents

    TABLE OF CONTENTS Page Warranty ..................................... 3 Description and Technical Specifications ..........................4 Description of Functions ................................5 Warnings ..................................... 6 Principle of Operation ................................7 How to set-up the GB110AOS .............................. 8-10 How to use the GB110AOS..............................11 Maintenance ..................................... 12 Troubleshooting ..................................
  • Page 3: Warranty

    WARRANTY Seller warrants that all goods covered by this catalog will conform to applicable specifications and will replace or repair, EXW our plant, any goods providing defective from faulty workmanship, or material, for 1 year from date of shipment Said warranty to remain in effect if, and only if, such goods are used in accordance with all instructions as to maintenance, operation and use, set forth in manuals and instruction sheets furnished by seller.
  • Page 4: Description And Technical Specifications

    DESCRIPTION WARNING: Any other use is forbidden. The GB110AOS is a battery operated 20V installation tool designed specifically for the efficient installation of blind rivets 1/8” (3.2 mm) thru 1/4” (6.3 mm) and lockbolts 5/32” (3.9 mm) thru 1/4” (6.3 mm) diameter. It weighs 4.6 lbs. (2.1 kg) and can be operated in any position. It has a .500”...
  • Page 5: Description Of Functions

    DESCRIPTION OF FUNCTIONS Adapter Assembly Actuator Assembly Riveting Point Light (white LED) Battery with charging Battery Lock / Release Latch status indication Universal Quick Charger Images may not reflect actual tool GB110AOS 20V BATTERY INSTALLATION TOOL 7/23...
  • Page 6: Warnings

    SAFETY WARNINGS TERMS AND SYMBOLS OPERATING HAZARDS: 1. Use of tool can expose the operator’s hands to hazards, including crushing, impacts, - Product complies with requirements cuts, abrasions and heat. Wear suitable gloves to protect hands. 2. Operators and maintenance personnel shall be physically able to handle the bulk, weight and power of the tool.
  • Page 7: Principle Of Operation

    PRINCIPLE OF OPERATION When the battery is connected to the tool, operation is controlled by a actuator to the motor. The GB110AOS incorporates an electronic actuator assembly to send a signal to the motor. When the actuator assembly is depressed, the gear on the motor spins the gear on the gear box assembly retracting the nose assembly collet.
  • Page 8: How To Set-Up The Gb110Aos

    HOW TO SET-UP THE GB110AOS WARNING: Only qualified and trained operators shall install, adjust or use the installation power tool for all fasteners. WARNING: Operator MUST read and understand all warnings and cautions. WARNING: It is required that eye protection, hearing protection and safety boots be worn at all times while handling this equipment. WARNING: The users or the user’s employer must assess specific risks that could be present before each use based on their application.
  • Page 9 HOW TO SET-UP THE GB110AOS Cont. Battery (VP1086/VP1357): Always make removing the battery (VP1086/VP1357) from the installation tool your first step before making adjustments, changing parts or overhauling and installing the battery (VP1086/VP1357) into the tool your last step before using to prevent accidental starting of the tool.
  • Page 10 HOW TO SET-UP THE GB110AOS Cont. Additional Actuator Assembly (VP1316) functions: Note: The installation tool has two additional functions that are controlled with the actuator assembly (VP1316). Service position: Press the actuator assembly (VP1316) for five seconds (until the white LED on the tool starts to flash (1 /sec) and release again.
  • Page 11: How To Use The Gb110Aos

    HOW TO USE THE GB110AOS WARNING: Only qualified and trained operators shall install, adjust or use the installation power tool for all fasteners. WARNING: Operator MUST read and understand all warnings and cautions. WARNING: It is required that eye protection, hearing protection and safety boots be worn at all times while handling this equipment. WARNING: The users or the user’s employer must assess specific risks that could be present before each use based on their application.
  • Page 12: Maintenance

    DAILY MAINTENANCE WARNING: Do not use tool if switch is defective. WARNING: Keep installation tool out of the reach of children when not in use. WARNING: Maintenance personnel MUST read and understand all warnings and cautions. WARNING: Disconnect battery before performing maintenance, cleaning or when replacing worn or damaged components. Severe personal injury may occur if power source is not disconnected.
  • Page 13: Troubleshooting

    TROUBLESHOOTING Providing all maintenance conditions have been met, follow this systematic approach to diagnosis. 1. INSTALLTION TOOL STOPS AND A RED LED COMES ON. a.) Fasteners are used beyond the specified performance capability of the tool. Wait until the LED goes out and press the actuator assembly (VP1316) briefly again.
  • Page 14: Parts Lists

    GB110AOS PARTS LIST REF NO. PART NO. DESCRIPTION QTY. REF NO. PART NO. DESCRIPTION QTY. VP1316 TRIGGER AND PRESSURE SPRING VP1352 GEAR BOX COMPLETE VP1317 HANGER VP1086 Li-Ion BATTERY 20V / 2.0 Ahh VP1007 SCREW FOR BEARING (2 PIECES) 25b* VP1357 Li-Ion BATTERY 20V / 4.0 Ahh VP1285...
  • Page 15: Nose Assembly Selection Chart

    GB110AOS ACCESSORIES Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) NOSE ASSEMBLY SELECTION CHART Standard Straddle Nose Long (Sold Separately) (Sold Separately) (Sold Separately) FASTENER DIA. STANDARD STRADDLE NOSE LONG NAST05-25OSSG NAST05-30OSSG...
  • Page 16 This page intentionally left blank GB110AOS 20V BATTERY INSTALLATION TOOL 7/23...
  • Page 17: Alternate Tools / Accessories

    Alternate Tools (Sold Separately) GB101 GB101S GB101A GB106 Blind rivets 3/32” (2.4 mm) thru Blind rivets 3/32” (2.4 mm) thru Pulls a variety of small diameter Blind rivets 3/32” (2.4 mm) thru 5/32” (4.0 mm) diameter. 5/32” (4.0 mm) diameter. aerospace fasteners.

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