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Model Number
TLS210MXx1
TLS210MRx1
Extended Height
Multi - Metric
10,000 lb.
Two Post
( 4 536 kg )
READ the Manual Thoroughly Before Installing,
Operating,
Servicing, or Maintaining the Lift
SAVE this MANUAL
and ALL INSTRUCTIONS
Total Automotive Lifting Solutions Inc.
Part Number : D
- TP - 10 - MM
2300 Speers Rd. Oakville, Ontario
L6L 2X8
Issue 00 5
E ective : May 1 , 200 9
Phone: (905) 847-1198
Fax: (905) 891-1214
Supersedes Issue 00
4 - April 1 5 , 200 9
www.TLSLifts.com
1
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Summary of Contents for Total Automotive Lifting Solutions Inc. TLS210MXx1
- Page 1 Model Number TLS210MXx1 TLS210MRx1 Extended Height Multi - Metric 10,000 lb. Two Post ( 4 536 kg ) READ the Manual Thoroughly Before Installing, Operating, Servicing, or Maintaining the Lift SAVE this MANUAL and ALL INSTRUCTIONS Total Automotive Lifting Solutions Inc.
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Page 2: Table Of Contents
Your new lift will provide years of dependable service if installed, operated and maintained Read and be prepared to follow all safety, installation, properly. operation, and maintenance instructions in this manual before installing and operating the lift. In addition, read and follow all safety and other information included on and with the lift be fore operating the lift. -
Page 3: Unloading Procedure And Lift Package Contents
UNLOADING PROCEDURE and LIFT PACKAGE CONTENTS For your information: All lift components are grouped together in one package held at each end by steel frames. Unpacking Procedure: When the lift arrives on site: - If possible have lift unloaded in the installation area. - Check for freight damage and report immediately to the trucking company who delivered the lift. -
Page 4: Warranty And Safety
WARRANTY and SAFETY Warranty: The multi-metric model two post lifts listed in this manual have the following warranty from date of purchase: Structural Components - 1 year Accessory Items - 90 days Hydraulic and Other Components - 1 year Labor - 1 year The above items are warranted to be free of defects in material and workmanship to the original owner of the lift as follows: During the first year , those parts... - Page 5 Safety Continued Basic common sense safety precautions should always be followed when installing, operating and maintaining the lift as a risk of fire, electric shock, or injury may be present. In addition: 1. Read and follow all safety instructions and decals included with the lift. Read and follow all safety instructions in this manual.
- Page 6 Safety Instruction and Information Decal Kit (included with the lift) Review all safety information daily with all lift operators IMPORTANT : Insure Safety Instruction decals are affixed to the lift immediately following installation and before the lift is used ELECTRICAL SAFETY DECAL LIFT SAFETY and LIFT MAINTENANCE...
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Page 7: General Requirements And Lift Specifications
Multi-Metric GENERAL REQUIREMENTS and LIFT SPECIFICATIONS 10,000 lb. Capacity (2,500 lbs. per lift pad) Extended Height Model Concrete: minimum 4 inches (102mm) - 3000 psi (20.7MPa) - aged a minimum of 30 days. Electrical: 230V - 1 ph - 60 Hz - 20 amp (standard) 230V - 3 ph - 60 Hz - 15 amp (optional) Ongoing quality improvements and design modifications may change specifications listed in this manual without notice... -
Page 8: Tools Required And Pre Installation Procedures
TOOLS REQUIRED and PRE INSTALLATION PROCEDURES Tools Required: Gather all the tools listed below. 4” x 4” Wooden Blocks (for unpacking) 16ft. Measuring Tape Chalk Line and Chalk Side Cutters Crow Bar Metric Wrenches and Ratchet Set ... -
Page 9: Installation Procedures
INSTALLATION PROCEDURE See the Installation and Parts Reference section of this manual for diagrams and parts lists that will assist you during the installation process (pages 15 – 26). Use these diagrams and parts lists together with the following written instructions. Insure the lift installation complies with ANSI/ALI/ALIS, Safety Requirements for Installation and Service of Automotive Lifts. - Page 10 13. Identify parts for hydraulic system installation ( Tightly fasten reference diagram #7). hydraulic lines to "T" fitting. Locate "T" assembly in overhead crossmember and route the appropriate lines to cylinders and powerpack. Tightly fasten all hydraulic lines and secure these lines to both columns and overhead crossmember using hardware provided .
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Page 11: Operating Instructions And Lift Maintenance
Final Checkout Procedure of Assembled Lift Check hydraulic oil level in reservoir. Confirm hydraulic connections are tight with no leaks Confirm that both columns are level and properly shimmed with all anchor bolts torqued to 150 ft.-lbs. (204Nm). Confirm lift stability ... - Page 12 WEEKLY: - Check hydraulic fluid in powerpack reservoir. (confirm no leaks before topping up ) - Check equalizing cable adjustment. Check safety lock release cable adjustment. MONTHLY: - Check that all anchor bolts are torqued to 150 ft-lbs (204Nm). - Clean and lubricate arm restraints. (confirm all components are in good condition) - Lubricate safety locks in both columns.
- Page 13 The following criteria will determine when an equalizing cable is no longer acceptable for service: 12 randomly distributed broken wires in one lay or four broken wires in one strand in one lay in running ropes one outer wire broken at the contact point with the core of the rope, which has worked its ...
- Page 14 LIFT PROBLEM TROUBLESHOOTING GUIDE The following are some suggestions to consider if problems are encountered with the lift. Please call a Trained Lift Service Person for further clarification and information. 1. Lift does not operate: Possibilities include - blown fuse or tripped circuit breaker – tripped thermal overload on motor –...
- Page 15 Model Number TLS210MXx1 TLS210MRx1 Multi - Metric 10,000 lb. Two Post ( 4 536 kg ) for installation & service part reference SAVE this MANUAL and ALL INSTRUCTIONS Total Automotive Lifting Solutions Inc. Part Numb er : D - TP - 10 - MM 2300 Speers Rd.
- Page 16 LIFT ILLUSTRATIONS and PARTS LISTS The diagram below identifies main component parts and the order in which they are to be installed. Numbers correspond to installation diagrams found in the chart below and on following pages. Page numbers for each diagram is also found in the chart below. These diagrams, along with related parts lists, will assist you when installing and servicing this lift.
- Page 17 Diagram #1 : LIFT COLUMNS AND COLUMN EXTENSIONS PARTS LIST...
- Page 18 Diagram #2 : OVERHEAD CROSSMEMBER ASSEMBLY (includes safety shutoff bar and equalizing cable pulleys) PARTS LIST Item Part Number Description 12100016 Standard Tower Extension 12100094 Overhead Crossmember Channel 12100588-1 Symmetric Channel Bracket 12100095 Overhead Channel Brace 32103035 Equalizing Cable Retainer Bolt M6 x 35 32103036 Nut M6 12100102...
- Page 19 Diagram #3 : LIFT LEVELLING - COLUMN SHIMING - ANCHOR BOLTS PARTS LIST Item Part Number Description 3000539 3/4"x5" Concrete Anchor 3000540 Shim-6mm 3000541 Shim-3mm 3000542 Shim-1mm...
- Page 20 Diagram #4 : EQUALIZING CABLES PARTS LIST Part Item Description Number 32100000 Equalizing Cable 12100098 Overhead Pulley 12100043 Equalizing Pulley 42100011 Carriage Assembly 32100591 Cable Stud 12 x 1.5 32100038 Heavy Hex Nut M12 1/4” x 13/8” or M6 x 35 mm Bolts 32103035 1/4“...
- Page 21 Diagram #5 : SAFETY RELEASE CABLE PARTS LIST Part Item Description Number 32100001 Safety Release Cable 22100033 Safety Cable Guide Assembly 12100021 Safety Release Cable Clamp 12100086 Lock 12100078 Torsion Spring 12100044 Safety Pulley 12100025 Safety Release Lever...
- Page 22 Diagram #6 Multi-Metric Front Arm LIFT ARMS AND ARM RESTRAINTS Rear Arm Item Part Number Description 22100026 Rear Outer Arm Weldment 22100024 Rear Inner Arm Weldment 22103020 Left Front Outer Arm Weldment 22103021 Right Front Outer Arm Weldment 22103019 Front First Inner Arm Weldment 22103017 Front Second Inner Arm Weldment 12100088...
- Page 23 Diagram #7 : HYDRAULIC SYSTEM PARTS LIST Item Part Number Description 1 - 7 Hydraulic Hose Cable Tie Positions 42104007 Hydraulic Cylinders 32100046 Hydraulic Hose Long (Straight Fitting) 32100047 Hydraulic Hose Short (90 Degree Fitting) 32100048 T-Fitting 32100049 Cylinder Straight Fitting 32100050 Restrictor Block...
- Page 24 Diagram #8 : POWERPACK AND OVERHEAD SAFETY BAR MICROSWITCH WIRING PARTS LIST Item Part Number Description 32100041 Button 32100042 Handle 32100043 Relief Valve 32100044 Motor 32100045 Tank Power Unit Mounting Rubber (with 12100541 M8 Stud) 32100522 Flat Washer 8MM 32100524 Hex Nut M8 42104004 Overhead Safety Assembly (11 pc)
- Page 25 Diagram #9 : SAFETY LOCK COVER INSTALLATION PARTS LIST Item Part Number Description Safety Cover – Passenger Side 12100547 32100024 Round Head Screw M6x1.0x10 Safety Cover – Driver Side 12100548 12100084 Door Guard...
- Page 26 Diagram #10 : SAFETY INSTRUCTION and INFORMATION DECAL KIT APPLICATION Apply Individual Decals to Powerpack Column in clear view of operator Also Apply to Powerpack Column in clear view of operator...
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