Bohle Sedimentor 0.3 Operating Instructions Manual

Water treatment system

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Operating Instructions

Water Treatment System

Sedimentor 0.3 / 1.0 / 2.4

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Summary of Contents for Bohle Sedimentor 0.3

Page 1 Operating Instructions Water Treatment System Sedimentor 0.3 / 1.0 / 2.4...
Page 2: Table Of Contents
8. Machine and Operating Elements 9. Start-up 10. Cleaning cycles and process data 11. Service and Maintenance 12. Troubleshooting 13. Wear and spare parts 14. Program sequence 15. Wiring Diagrams Layout of the Sedimentors 29 - 31 Operating Instructions Bohle Water Treatment System Sedimentor...
Page 3: Introduction
1. Introduction Dear Customer, Thank you for purchasing this Bohle water treatment system. Please read these operating instructions carefully before starting up. The complete instruction manual should always be kept close at hand. If you have questions or wish to order spare parts or report problems, please indicate the machine type and model number.
Page 4 - the instructions and regulations of this manual are not observed. Intended use The Bohle water treatment system Sedimentor is designed for the purification of coolant from glass grinding and drilling machines and scraping conveyors. Any other use is considered to be contrary to its intended use.
Page 5: Safety Instructions
Pull power supply plug before doing maintenance and before opening the control cabinet! • We only guarantee trouble-free operation for Bohle spare parts and Bohle consumables (Sediflock 310, filter bags). • Do not make any modifications, additions or conversions to the system. This applies particularly to safety installations.
Page 6: Technical Data
Water throughput l/min max. Filling quantity [l] 1.000 2.100 Sedimentation granules (flocculant) Bohle Sediflock 310 Filter Bohle disposable filter bags 70 resp. 300 l Approx. performance [kW] < 2,0 Electrical connection 400 – 480VAC 50-60Hz 3NPE / 16A Compressed air connection [bar] >...
Page 7: Transport, Storage, Scope Of Delivery
The machine must be set up on a level floor. The floor must be stable enough to bear the weight of the machine plus the corresponding filling quantity of water. Minimum floor load capacity 600 kg/m². Please allow sufficient distance from walls/ceilings and enough space in the entry and exit areas of the filter carriage. Operating Instructions Bohle Water Treatment System Sedimentor...
Page 8: Electrical, Compressed Air And Water Connections
In order to be able to disconnect the system from the compressed air supply at any time, a shut-off valve must be provided by the customer. A water connection near the sedimentor is recommended. This is helpful when filling the sedimentor and when filling up lost water. Operating Instructions Bohle Water Treatment System Sedimentor...
Page 9: Machine And Operating Elements
20 --> Crank handle 6 --> Touchscreen 14 --> Filtrate pump 7 --> Valve for throttling the waste water 15 --> Filtrate tank 8 --> Waste water inlet 16 --> Compressed air connection Operating Instructions Bohle Water Treatment System Sedimentor...
Page 10 13 --> Float switch filtrate water 6 --> Touchscreen 14 --> Filtrate pump 7 --> Valve for throttling the waste water 15 --> Filtrate tank 8 --> Waste water inlet 16 --> Compressed air connection Operating Instructions Bohle Water Treatment System Sedimentor...
Page 11 14 --> Filtrate pump 19 --> Alarm light 7 --> Valve for throttling the waste water 15 --> Filtrate tank 20 --> Crank handle 8 --> Waste water inlet 16 --> Compressed air connection Operating Instructions Bohle Water Treatment System Sedimentor...
Page 12: Start-Up
If you have completely removed the dosing container from the holding frame, please make sure the shaft coupling is positioned correctly when inserting it again. 9d. Switch on the main switch (fig. 2, item 4). 9e. Insert disposable filter bag Operating Instructions Bohle Water Treatment System Sedimentor...
Page 13 Please make sure that the locking catch locks into place correctly. The docking of the carriage is monitored by a limit end switch and in this way prevents sludge discharging without the carriage. The Sedimentor is now ready to operate. Operating Instructions Bohle Water Treatment System Sedimentor...
Page 14 M, making sure in this way that the pump carries pre-cleaned water. Tanks T1 and T2 should either be connected together by an overflow system or can be one single tank. Operating Instructions Bohle Water Treatment System Sedimentor...
Page 15: Cleaning Cycles And Process Data
The sludge can be discharged several times manually (press keys F3 and F1 simultaneously) for this purpose. If the machine is not operated for several days, sludge should be discharged manually at least once a week. Operating Instructions Bohle Water Treatment System Sedimentor...
Page 16 Dose for high purification degree = 4.500 / 25 = 180 g/hour Amount sedimentation granules g/hour 350,00 300,00 Purification degree 250,00 200,00 150,00 100,00 50,00 0,00 Sludge amount kg/hour We recommend to set a low to medium purification degree. Operating Instructions Bohle Water Treatment System Sedimentor...
Page 17: Service And Maintenance
Completely empty the Sedimentor and clean all components of the container with pressurised water. ➔ Check all inlets and outlets for clogging. Clean all tubes and hoses or exchange them. ➔ Check the condition of the waste water pump and clean it. Operating Instructions Bohle Water Treatment System Sedimentor...
Page 18 Use of cooling lubricant, refractometer For glass processing with diamond tools, it is recommendable to use approx. 3% cooling lubricant. Bohle Vetrocool cooling lubricant BO 5002827 (20 kg) or Vetrocool BO 5002828 (200 kg) are biologically degradable and free from oily substances and heavy metals.
Page 19: Troubleshooting
Drive is not connected to screw Check drive/shaft coupling for correct conveyor positioning and adjust if necessary Sedimentation granules are swimming Slight overdosage Progressively reduce the amount of on the water surface sedimentation granules Operating Instructions Bohle Water Treatment System Sedimentor...
Page 20: Wear And Spare Parts
BO 50028317 Sedimentation granules Sediflock 310 (25 kg bag) Pos. 10 BO 5028430P Disposable filter bag 300l Pos. 10 BO 5028407P Disposable filter bag 70l BO 50028304 Indicator paper for testing grinding water Operating Instructions Bohle Water Treatment System Sedimentor...
Page 21: Program Sequence
Display Menu Settings Cycle of total cycles Total remaining Start programme running time Standby programme Manual drain Password protection on/off Opening time of the drain valve Units Sedimentation Granules Number of cycles Operating Instructions Bohle Water Treatment System Sedimentor...
Page 22 Return flow from Sedimentor Waste water drain Clean water Waste water Filter carriage Drain valve Water tank of the processing machine Waste water pump Float switch Filtrate pump Water pump of the processing machine Operating Instructions Bohle Water Treatment System Sedimentor...
Page 23 If this is not the case, increase the drain time (selectable from 0 to 6 seconds) until visibly clean water is flushed into the filter carriage. The drain time is preset at the factory. Sedimentor 0.3 = 3,5 s, Sedimentor 1.0 = 4,0 s, Sedimentor 2.4 = 4,0 s. Setting only possible if password protection is not activated...
Page 24 Touching this icon takes you to the start screen. Icon Status display Touching this icon leads to the status display. This shows which consumers of the Sedimentor are active (green) or inactive (red). Operating Instructions Bohle Water Treatment System Sedimentor...
Page 25 At this point, the running time of the waste water pump per cycle is determined. The running time depends on the amount of sludge produced. Menu Bohle-Service Access only possible if password protection is not activated This area is exclusively for Bohle service staff and is therefore protected. Menu Language A touch on the corresponding national language selects it. Icon Reset Pressing the icon stops the programme currently running.
Page 26 Animated pictures of the start screen Waste water pump active Air blast valve active Mixer active Dosing unit active Operating Instructions Bohle Water Treatment System Sedimentor...
Page 27 . To completely stop a running programme, please select the "Reset" icon in the Settings menu Error messages Error messages are displayed on the screen. At the same time, the alarm light installed on the Sedimentor flashes. Operating Instructions Bohle Water Treatment System Sedimentor...
Page 28: Wiring Diagrams
One of the motors has an overheating problem, e.g. due to overload. Wait 15 minutes and then try to confirm the error message by touching the red bar. If the error persists, replace the affected motor. 15. Wiring Diagrams The wiring diagrams can be found inside the control cabinet of your machine. Operating Instructions Bohle Water Treatment System Sedimentor...
Page 29: Layout Of The Sedimentors
Figure 1a: Layout Sedimentor 0.3 Operating Instructions Bohle Water Treatment System Sedimentor...
Page 30 Figure 1b: Layout Sedimentor 1.0 Operating Instructions Bohle Water Treatment System Sedimentor...
Page 31 Figure 1c: Layout Sedimentor 2.4 Operating Instructions Bohle Water Treatment System Sedimentor...
Page 32 Sedimentor 0.3 Sedimentor 1.0 Sedimentor 2.4 Bohle AG Dieselstr. 10 42781 Haan T +49 2129 5568-100 F +49 2129 5568-281 info@bohle.de www.bohle.com Operating Instructions Bohle Water Treatment System Sedimentor...

This manual is also suitable for:

Sedimentor 1.0 Sedimentor 2.4