Related Manuals for PEITIAN ROBOTICS inCube20
Summary of Contents for PEITIAN ROBOTICS inCube20
- Page 1 Peitian Robot inCube20 | Control Cabinet Manual A solution provider for intelligent equipment manufacturing industry...
- Page 2 Control Cabinet Manual Ver. V1.4.1...
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Page 4: Table Of Contents
Unpacking method and sequence -------------------------------------------------------------------------------- 12 Repacking to prevent damage due to transportation--------------------------------------------------------- 13 Safe disposal of packaging materials ---------------------------------------------------------------------------- 14 Installation and Connection of inCube20 Control Cabinet --------------------------------------------------- 15 Check items ----------------------------------------------------------------------------------------------------------- 15 Installation dimensions --------------------------------------------------------------------------------------------- 15 Installationmethod --------------------------------------------------------------------------------------------------- 16... - Page 5 Control Cabinet Manual Contents Routine Maintenance Items and Cycles ------------------------------------------------------------------------- 36 Common Faults and Troubleshooting ---------------------------------------------------------------------------- 39 Storage Conditions -------------------------------------------------------------------------------------------------- 40 Appendix A List of inCube20 Accessories------------------------------------------------------------------------------ 41 Appendix B Description of inCube20 Accessories -------------------------------------------------------------------- 42...
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Page 6: Document Description Of Incube20
1 Document Description of inCube20 1.1 Purpose and content of the document This document is written to help technicians install and use the inCube20 control cabinet quickly, correctly and safely, get familiar with the relevant precautions, and perform regular maintenance. -
Page 7: Declaration Of Applicable Safety Standards
Control Cabinet Manual Document Description of inCube20 1.5 Declaration of applicable safety standards The requirements for system design of industrial robot are shown in Table 1-2. Table 1-2 Declaration of applicable safety standards Standard Description Version Machinery directive: Machinery Directive 2006/42/EC (new edition) released... -
Page 8: Overview Of Incube20 Control Cabinet
Control Cabinet Manual Overview of inCube20 Control Cabinet 2 Overview of inCube20 Control Cabinet 2.1 Overview of industrial robot The industrial robot is composed of the following components: Manipulator Control cabinet Teach Pendant Connection (power supply) cables, etc. -
Page 9: Basic Composition Of Control Cabinet
Control Cabinet Manual Overview of inCube20 Control Cabinet Robot body The robot body refers to the mechanism that is used to grab or move an object (tool or workpiece) in the robot system, and also is known as the manipulator. - Page 10 Control Cabinet Manual Overview of inCube20 Control Cabinet Dust screen Overload Debug interface Buckle interface accessories Fig. 2-2 Appearance of control cabinet Power module MCBS Fig. 2-3 Schematic diagram of internal components of upper cavity of control box...
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Page 11: Basic Specifications Of Control Cabinet
Fig. 2-4 Schematic diagram of internal components of drive box 2.3 Basic specifications of control cabinet The basic specifications of inCube20 control cabinet are shown in Table 2-1 : Table 2-1 Basic specifications of inCube20 control cabinet Name Characteristic Cabinet body type 19”... -
Page 12: Control Cabinet Label And Meaning
Derated by 5%/1000m at the altitude of 1000-4000m Altitude Normal operation at the atmospheric pressure of below 86~106kPa 2.4 Control cabinet label and meaning The inCube20 control cabinet contains 5 types of labels. The specific positions of the labels are shown in Fig. 2-5. - Page 13 Control Cabinet Manual Overview of inCube20 Control Cabinet Fig. 2-5 Schematic diagram of positions of labels contained in the control cabinet The meanings of labels are as follows: ① Pairing information signboard The pairing information signboard is shown in Fig. 2-6.
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Page 14: Installation Environment Of Control Cabinet
Control Cabinet Manual Overview of inCube20 Control Cabinet Fig. 2-8 High temperature sign on control cabinet ④ Control cabinet nameplate The control cabinet nameplate is shown in Fig. 2-9. The nameplate indicates the model, serial number, weight, manufacture date and other related information of the control cabinet. - Page 15 Control Cabinet Manual Overview of inCube20 Control Cabinet The equipment should be installed away from the impact and vibration sources. The control cabinet should have a heat dissipation distance of at least 20cm from the surrounding installation environment.
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Page 16: Transportation Of Incube20 Control Cabinet
Control Cabinet Manual Transportation of inCube20 Control Cabinet 3 Transportation of inCube20 Control Cabinet Transportation posture Make sure that all connectors on the control panel are unplugged. Make sure that the control cabinet is transported in a horizontal posture. -
Page 17: Unpacking Of Incube20 Control Cabinet
Remove the EPE-cabinet-cover (7). Remove inCube20 control cabinet (9) and set it aside for installation. After removing inCube20 control cabinet and ARCSP-AIR_TP teach pendant, it is necessary to properly store each part of the packing box for subsequent packaging during transportation. -
Page 18: Repacking To Prevent Damage Due To Transportation
ARCSP-AIR_TP teach pendant-packaging Cable 4.2 Repacking to prevent damage due to transportation The schematic diagram of repacking box of inCube20 control cabinet and ARCSP-AIR_TP teach pendant is shown in Fig. 4-2. The names of parts are shown in Table 4-1. -
Page 19: Safe Disposal Of Packaging Materials
Control Cabinet Manual Unpacking of inCube20 Control Cabinet Place the EPE-cabinet-cover (7) above the inCube20 control cabinet (9). Place the ARCSP-AIR_TP teach pendant-package (10) and cable (11) in the position shown in the exploded view of the EPE-cabinet-cover (7). -
Page 20: Installation And Connection Of Incube20 Control Cabinet
5.2 Installation dimensions The inCube20 control cabinet is a control cabinet of 3U height that supports installation in a 19” cabinet. The specific dimensions are shown in Fig. 5-1. Fig. 5-1 Outline dimensions of cabinet... -
Page 21: Installationmethod
5.3 Installation method Direct installation The inCube20 control cabinet can be placed directly on a platform that meets the installation environment, which may not be a movement platform. The contact points between the platform and the four foot pads of the control cabinet must be on the same plane. -
Page 22: Control Cabinet Interface
5.4 Control cabinet interface Fig. 5-4 Position of interface of inCube20 control cabinet All operation buttons, indicators and connection interfaces of the inCube20 control cabinet are designed on the front panel, as shown in Fig. 5-4. The names and functions of interface are shown in Table 5-1. - Page 23 Control Cabinet Manual Installation and Connection of inCube20 Control Cabinet Table 5-1 Description of interface of inCube20 control cabinet Interface identification Interface name X018 Emergency stop button X021 Indicator group X024 Power cord inlet X023 Power switch X019 Teach pendant knob...
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Page 24: Connection Of Control Cabinet
Installation and Connection of inCube20 Control Cabinet Connection of control cabinet Connection of teach pendant The upper left corner of front panel of inCube20 control cabinet is the teach pendant connection interface, which is connected by a quick-plug connector: ... - Page 25 Control Cabinet Manual Installation and Connection of inCube20 Control Cabinet Connection of other interfaces "Other interfaces" are the interfaces that are reserved on inCube20 control cabinet for users: When connecting the user interface with a thread locking mechanism, ...
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Page 26: Definition Of Control Cabinet Electrical Connection
5.6 Definition of control cabinet electrical connection Definition of teach pendant interface X020 The teach pendant interface X020 of inCube20 control cabinet is shown in Fig. 5-6. The pin number of the connector interface is defined in Table 5-2. Fig. 5-6 Teach pendant interface X020... - Page 27 Definition of overload interface X022 The definition of overload interface X022 of ARCC10 control cabinet is shown in Fig. 5-7. The definition of overload interface X022 of the of inCube20 control cabinet is shown in Table 5-3. Fig. 5-7 Definition of overload interface X022 of ARCC10 control cabinet Table 5-3 Definition of overload interface X022 of inCube20 control cabinet Pin No.
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Page 28: Safe Use Of Incube20 Control Cabinet
The inCube20 control cabinet is grounded through the PE pin in the power cord inlet. It must be ensured that the cable input terminal connected to the control cabinet has a reliable ground connection. -
Page 29: Safety Of Robot System
The signal definition of the above safety equipment is specified in the X005 Safety IO interface of inCube20 control cabinet. The control cabinet can be used normally only when the above signal is connected to the X005 interface. - Page 30 Control Cabinet Manual Safe Use of inCube20 Control Cabinet Table 6-1 Signal description of safety input Pin No. Signal name Signal meaning Signal type Barrier_CCB Level input Safety barrier High level valid GND_EX EX_Estop_INT External Level input emergency stop...
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Page 31: Robot Stop Method
Control Cabinet Manual Safe Use of inCube20 Control Cabinet Robot stop method According to 9.2.2 “ Definition of stop function ” of GB5226.1-2008 "Electrical safety of machinery-Part 1: General Conditions", in combination with the specific design of the robot, the three stop methods are defined below. The... -
Page 32: Description Of Incube20 Control Cabinet Interface
Do not use the emergency stop button as a pause function. Otherwise the manipulator may be damaged. Teach pendant knob The teach pendant knob of inCube20 control cabinet has two positions, ie 0/1: When the knob is set to 1 position, it indicates that the teach pendant ... -
Page 33: Description Of Control Cabinet External Interface
7.3 Description of control cabinet external interface X005 Safety IO interface The X005 interface of inCube20 control cabinet is a Safety IO interface. The interface signals include the external emergency stop input, emergency stop output, external pause, external auto operation, safety barrier status, LED tower, external servo switch, external safety signal, program number, etc. - Page 34 Control Cabinet Manual Description of inCube20 Control Cabinet Interface Signal name Signal meaning In/Out Emergency stop external output ESTOP_CCB_OUT2-1 contact Emergency stop external output ESTOP_CCB_OUT2-2 contact Emergency stop external output ESTOP_CCB_OUT1-1 contact Emergency stop external output ESTOP_CCB_OUT1-2 contact D+24V_EX...
- Page 35 Control Cabinet Manual Description of inCube20 Control Cabinet Interface The X005 Safety IO interface provides the output signals such as LED tower, buzzer, emergency stop output, servo-on status output, etc. For the signal use method, please refer to Fig. 7-1. The X005 Safety IO provides the input signals such as external pause, external running, external alarm clearing, external servo-on/off, program number, etc.
- Page 36 Fig. 7-2 X005 Safety IO input signal X006 User IO interface The inCube20 control cabinet provides users with 16 DI and 16 DO interfaces. When using the DI and DO interfaces, an external power supply must be provided. For the DI interface use method, please refer to Fig. 7-3.
- Page 37 Proximity switch Fig. 7-3 Description of interface X006-DI The inCube20 control cabinet provides users with 16 DO interfaces. Except DO10, DO12, DO14 and DO16 with a maximum current output of 500mA, the other DOs are MOSFETs with a maximum output of 160mA. When the DO interface is used, it must be powered by an external power supply.
- Page 38 Fig. 7-4 Description of interface X006-DO X001 user RS232 interface The X001 interface on inCube20 control cabinet is the RS232 communication interface provided for users. X001 interface is a standard DB9F connector. When this interface is used, the cable that matches with X001 can be selected...
- Page 39 Description of inCube20 Control Cabinet Interface X003 expanded MF interface The X003 interface of inCube20 control cabinet is the expanded MF interface. When the number of IOs used exceeds 16 DIs and 16 DOs reserved by the system, the inCube20 control cabinet will provide an MF module that extends IO.
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Page 40: Start Of Incube20 Control Cabinet
Start of inCube20 Control Cabinet 8 Start of inCube20 Control Cabinet In order to ensure that the inCube20 control cabinet can be started and used normally, it must be started strictly according to the following steps: Visually check the appearance of the control cabinet and check whether the cabinet is bumped or deformed. -
Page 41: Routine Maintenance Items And Cycles
Top cover Fig. 9-2 Opening method of top cover of control cabinet The multi-axis drive debugging interface X025 of the inCube20 control cabinet is located on the sheet metal in the middle partition of the control cabinet, as shown in Fig. 9-3. When adjusting the multi-axis drive parameters, you must connect RS422 to the interface ①... - Page 42 Replacement of dust screen The inCube20 control cabinet is installed with a dust screen at the inlet of the air duct, as shown in Fig. 9-4. Under normal circumstances, the dust screen of the control cabinet should be cleaned every 3 months and replaced every year.
- Page 43 Control Cabinet Manual Routine Maintenance Items and Cycles M4 hexagon socket flat head screw Left panel Dust screen Fixing sheet metal of dust screen Fig. 9-4 Replacement or cleaning of dust screen...
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Page 44: Common Faults And Troubleshooting
Control Cabinet Manual Common faults and troubleshooting 10 Common Faults and Troubleshooting Indicator light When the indicating device such as indicator light fails to send signals normally, check whether there is a fault in the connection wire; and if not, replace the indicating device and observe whether the signal can be sent normally. -
Page 45: Storage Conditions
Control Cabinet Manual 11 Storage Conditions The control cabinet should be placed in a waterproof, cool place protected from sunlight during long-time storage. The specific environmental requirements are shown in Table 11-1: Table 11-1 Environmental conditions for long-time storage of control cabinet... -
Page 46: Appendix A List Of Incube20 Accessories
Control Cabinet Manual Appendix A List of inCube20 Accessories Appendix A List of inCube20 Accessories Schedule 1 List of installation accessories of inCube20 control cabinet Accessory name Accessory number Qty. Accessory property Mounting rack of inCube20-19” P01035000520 Optional cabinet... -
Page 47: Appendix B Description Of Incube20 Accessories
网口 sensor 传感器 EtherCAT EtherCAT expanded 外扩轴 axis PLC-MF PLC-MF Modbus slave Modbus从站 磁栅尺 Magnetic PWM输出 PWM output scale CAN 点胶枪 glue gun 焊机 编码器 solenoid valve Welding Encoder 电磁阀 machine Fig. 1 Accessories of inCube20 control cabinet... - Page 48 External wire of teach pendant interface For basic specification and installation method of inCube20-teach pendent wire harness, please refer to Schedule 2. Schedule 2 Basic specification and installation method of wire harness of inCube20-teach pendent inCube20-teach pendent wire Component Name...
- Page 49 External wire of interfaces X005, X006 For the basic specification and installation method of the inCube20-IO terminal module cable, see Appendix 4. Schedule 4 Basic specification and installation method of inCube20-IO terminal module cable inCube20-IO terminal module Component Name...
- Page 50 Appendix B Description of inCube20 Accessories For basic specification and installation method of external wire of inCube20- X001 interface, please refer to Schedule 6. Schedule 6 Basic specification and installation method of external wire of inCube20- X001 interface Component Name...
- Page 51 Component Name P01035000547 sheet metal code Length 185mm Width Height 60mm Thickness 1.2mm Installation 4 hexagon socket flat head screws, Mounting screw method M4X8 Purpose It is used to fix the buckle MCBS-IEB in the inCube20 control cabinet...
- Page 52 Mounting rack of inCube20-19” cabinet For the basic specification and installation method of inCube20-19” cabinet mounting rack, please refer to Schedule 17. Schedule 17 Basic specification and installation method of inCube20-19” cabinet mounting rack Component Mounting rack of inCube20-19” Name...
- Page 53 For the basic specification and installation method of inCube20-cabient stacking connector, please refer to Schedule 18. Schedule 18 -Basic specification and installation method of inCube20-cabinet stacking connector inCube20-cabinet stacking Name Component code...
- Page 54 Peitian Robotics Technology Co., Ltd. Service hotline: 400 990 0909 Official website: http://robot.peitian.com WeChat official Official website The description about the product characteristics and availability does not constitute a performance guarantee, and account is for reference only. The scope of services for the products delivered is subject to the specific contract.