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Highlight MAGNUM 2300 SD-U Operation Manual

Uniform case sealer
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OPERATION MANUAL
MAGNUM 2300 SD-U
UNIFORM CASE SEALER
SERIAL NUMBER
Please refer to the serial number in all correspondence with Highlight or any Highlight
Distributor. This identifies your machine and will help in our ability to quickly and
efficiently respond to your needs.
Version 1.2 – March 2008

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Summary of Contents for Highlight MAGNUM 2300 SD-U

  • Page 1 MAGNUM 2300 SD-U UNIFORM CASE SEALER SERIAL NUMBER Please refer to the serial number in all correspondence with Highlight or any Highlight Distributor. This identifies your machine and will help in our ability to quickly and efficiently respond to your needs.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS 1. General System Information 1. System Specifications ……………………………………………………………………... I-1 System Overview Prints.…..……………………………………………………………… I-2 System Descriptions…..……………………..…………………………….………………. I-3 Tape Head and Tape Overview Prints……………………………………………..……. I-4 Tape Head Descriptions………………………………………………………………..…. I-5 Tape Threading Diagram……………………………………………………………….… I-6 Limited Warranty.…………………………………………………………………………. I-7 2. Installation Instructions Safety Precautions…………...……………………………………………………………..

  • Page 5: General System Information

    Chapter Chapter 1 HIGHLIGHT INDUSTRIES, INC. Magnum 2300 SD-U Uniform Case Sealer Operation Manual ® General System Information...

  • Page 6: System Specifications

    MAGNUM 2300 SD-U UNIFORM CASE SEALER OPERATION MANUAL SYSTEM SPECIFICATIONS Highlight’s Magnum® 2300 SD-U is an adjustable side belt drive case sealer designed to provide accurate, consistent tape application to uniform cases. Highlight’s 200 series tape head will accept any 2-inch case tape and provide optimum case sealing to the top and bottom of the case.

  • Page 7: System Overview Prints

    MAGNUM 2300 SD-U UNIFORM CASE SEALER OPERATION MANUAL SYSTEM OVERVIEW PRINTS HIGHLIGHT INDUSTRIES, INC. * 2694 PRAIRIE SW; WYOMING; MI 49509 * 1-800-531-2465...

  • Page 8: System Descriptions

    MAGNUM 2300 SD-U UNIFORM CASE SEALER OPERATION MANUAL SYSTEM DESCRIPTIONS HIGHLIGHT INDUSTRIES, INC. * 2694 PRAIRIE SW; WYOMING; MI 49509 * 1-800-531-2465...

  • Page 9: Tape Head And Tape Overview Prints

    MAGNUM 2300 SD-U UNIFORM CASE SEALER OPERATION MANUAL TAPE HEAD & TAPE OVERVIEW PRINTS 2" or 3” Optional HIGHLIGHT INDUSTRIES, INC. * 2694 PRAIRIE SW; WYOMING; MI 49509 * 1-800-531-2465...

  • Page 10: Tape Head Descriptions

    MAGNUM 2300 SD-U UNIFORM CASE SEALER OPERATION MANUAL TAPE HEAD DESCRIPTIONS HIGHLIGHT INDUSTRIES, INC. * 2694 PRAIRIE SW; WYOMING; MI 49509 * 1-800-531-2465...

  • Page 11: Tape Threading Diagram

    MAGNUM 2300 SD-U UNIFORM CASE SEALER OPERATION MANUAL TAPE THREADING DIAGRAM WARNING: BE SURE EMERGENCY STOP IS PUSHED IN BEFORE THREADING THE TAPE AND PULLED OUT WHEN TAPE IS THREADED! HIGHLIGHT INDUSTRIES, INC. * 2694 PRAIRIE SW; WYOMING; MI 49509 * 1-800-531-2465...

  • Page 12: Limited Warranty

    When the Purchaser gives Highlight written notice of any alleged defect within the applicable warranty period, Highlight will, at its option, repair or replace the same free of charge F.O.B. its manufacturing plant, installation not included. Equipment replaced under the warranty shall have the same warranty as new equipment but does not extend the warranty of the original equipment.

  • Page 13: Installation Instructions

    Chapter Chapter 2 HIGHLIGHT INDUSTRIES, INC. Magnum 2300 SD-U Uniform Case Sealer Operation Manual ® Installation Instructions...

  • Page 14: Safety Precautions

    Know the knife’s location BEFORE attempting to load and thread tape, or to make any tape head adjustments. SEVERE PERSONAL INJURY AND/OR EQUIPMENT DAMAGE could result from failure to comply with the above. II-1 HIGHLIGHT INDUSTRIES, INC. * 2694 PRAIRIE SW; WYOMING; MI 49509 * 1-800-531-2465...

  • Page 15: Machine Placement

    Inspections Before installation, inspect the entire machine for visual damage. If found, please report this damage to the truck line. Highlight Industries has taken every precaution during the packaging and loading of this equipment. However, it is YOUR RESPONSIBILITY to inspect for damage before installation.

  • Page 16: Machine Set-Up

    The table has four slots fitting over the screws (see figure below). II-3 HIGHLIGHT INDUSTRIES, INC. * 2694 PRAIRIE SW; WYOMING; MI 49509 * 1-800-531-2465...

  • Page 17: Operation Instructions

    Chapter III. Chapter 3 HIGHLIGHT INDUSTRIES, INC. Magnum 2300 SD-U Uniform Case Sealer Operation Manual ® Operation Instructions...

  • Page 18: Safety Precautions

    Know the knife’s location BEFORE attempting to load and thread tape, or to make any tape head adjustments. SEVERE PERSONAL INJURY AND/OR EQUIPMENT DAMAGE could result from failure to comply with the above. III-1 HIGHLIGHT INDUSTRIES, INC. * 2694 PRAIRIE SW; WYOMING; MI 49509 * 1-800-531-2465...

  • Page 19: Pre-Operation Adjustments

    If the belt slips on the pulley, the belt must be tensioned tighter. See figure below. III-2 HIGHLIGHT INDUSTRIES, INC. * 2694 PRAIRIE SW; WYOMING; MI 49509 * 1-800-531-2465...
  • Page 20 1. Make sure the tape is pushed fully against the backstop fingers (see figure below). Backstop Fingers Retaining Support Plate 2. Loosen the retaining nut several turns, but do not remove it altogether. III-3 HIGHLIGHT INDUSTRIES, INC. * 2694 PRAIRIE SW; WYOMING; MI 49509 * 1-800-531-2465...
  • Page 21 7. When finished adjusting, tighten the retaining nut and check how the tape moves through the rollers. III-4 HIGHLIGHT INDUSTRIES, INC. * 2694 PRAIRIE SW; WYOMING; MI 49509 * 1-800-531-2465...
  • Page 22 Too much braking force applied to the tape will cause poor tape application and may lead to tape tabbing on the trailing tape leg. III-5 HIGHLIGHT INDUSTRIES, INC. * 2694 PRAIRIE SW; WYOMING; MI 49509 * 1-800-531-2465...
  • Page 23 Highest possible tension setting shown above. -Inner screw position on rear roller arm -Outer screw position on rear roller arm -Loosened threaded rod position -Tightened threaded rod position III-6 HIGHLIGHT INDUSTRIES, INC. * 2694 PRAIRIE SW; WYOMING; MI 49509 * 1-800-531-2465...
  • Page 24 The tape “legs” refer to the amount of tape applied to the ends of the boxes. The following figure shows equal legs on both ends. Blade (A) Blade Arm Extension(B) III-7 HIGHLIGHT INDUSTRIES, INC. * 2694 PRAIRIE SW; WYOMING; MI 49509 * 1-800-531-2465...
  • Page 25 BEFORE PUTTING THE TAPE HEAD BACK INTO SERVICE, ALWAYS CHECK THAT THE BLADE GUARD PROTECTS THE BLADE AND ALSO ALLOWS THE BLADE GUARD TO RETRACT WITHOUT INTERFERENCE ** III-8 HIGHLIGHT INDUSTRIES, INC. * 2694 PRAIRIE SW; WYOMING; MI 49509 * 1-800-531-2465...
  • Page 26 Move blade arm extension “B” outward to increase the rear tape leg length and move “B” inward to shorten the rear tape leg length. Blade Arm Blade Arm Extension(B) Extension(B) TAPE TAPE Front Back Front Back III-9 HIGHLIGHT INDUSTRIES, INC. * 2694 PRAIRIE SW; WYOMING; MI 49509 * 1-800-531-2465...

  • Page 27: Operator Panel

    MAGNUM 2300 SD-U UNIFORM CASE SEALER OPERATION MANUAL OPERATOR PANEL Power Indicator lights up Press to STOP Press to START when system is in motors and motors and operation. belts. belts. III-10 HIGHLIGHT INDUSTRIES, INC. * 2694 PRAIRIE SW; WYOMING; MI 49509 * 1-800-531-2465...

  • Page 28: Machine Operations

    If the top head does not easily slide horizontally in the holding slots, check for this retaining screw and loosen as necessary. III-11 HIGHLIGHT INDUSTRIES, INC. * 2694 PRAIRIE SW; WYOMING; MI 49509 * 1-800-531-2465...
  • Page 29 3. Plug in the power cord to a 110 VAC, 10 Amp, 60 Hz, single-phase grounded outlet. DO NOT USE EXTENSION CORDS! A dedicated circuit is highly recommended. 4. Empty all loads on the table. 5. Press START button to test. III-12 HIGHLIGHT INDUSTRIES, INC. * 2694 PRAIRIE SW; WYOMING; MI 49509 * 1-800-531-2465...

  • Page 30: Maintenance

    Chapter Chapter 4 HIGHLIGHT INDUSTRIES, INC. Magnum 2300 SD-U Uniform Case Sealer Operation Manual ® Maintenance...

  • Page 31: Preventive Maintenance

    It is important to understand that these maintenance schedules are minimum recommendations. Highlight Industries cannot possibly know, evaluate or advise the various trades in all schedules of periodic maintenance. Because of this, Highlight Industries has not undertaken such tasks. Accordingly, anyone who maintains or services a case sealer machine must first satisfy himself/herself as to the schedules of preventive maintenance based on cycling operation and environmental locations.
  • Page 32 VERY SHARP. Always wipe from the base of the teeth towards the points to avoid injury. Check all rollers to ensure they turn freely without binding. Clean or replace the rollers as necessary. IV-2 HIGHLIGHT INDUSTRIES, INC. * 2694 PRAIRIE SW; WYOMING; MI 49509 * 1-800-531-2465...

  • Page 33: Troubleshooting

    Chapter Chapter Five HIGHLIGHT INDUSTRIES, INC. Magnum 2300 SD-U Uniform Case Sealer Operation Manual ® Troubleshooting...

  • Page 34: Troubleshooting Guide

    Check that all rollers turn freely. Tape may also be too thin or elastic and causing the rear tape leg to “snap back” to box surface before the rear roller wipes it down. HIGHLIGHT INDUSTRIES, INC. * 2694 PRAIRIE SW; WYOMING; MI 49509 * 1-800-531-2465...
  • Page 35 Tape curling: Adjust the tape head roller limit stops to ensure the rollers remain in contact with the top & bottom of the box during taping. See next page. HIGHLIGHT INDUSTRIES, INC. * 2694 PRAIRIE SW; WYOMING; MI 49509 * 1-800-531-2465...
  • Page 36 MAGNUM 2300 SD-U UNIFORM CASE SEALER OPERATION MANUAL Roller Limit Stop Adjustment HIGHLIGHT INDUSTRIES, INC. * 2694 PRAIRIE SW; WYOMING; MI 49509 * 1-800-531-2465...

  • Page 37: Electrical References

    Chapter Chapter 6 HIGHLIGHT INDUSTRIES, INC. Magnum 2300 SD-U Uniform Case Sealer Operation Manual ® Electrical References...

  • Page 38: Electrical Parts List And Prints

    START Button 401368 Contactor N0X1 401529 Power Light 110 volt Base & Lamp 408425 Lamp Cover, White 401531 Fixed Seat 403261 10 AMP Main Fuse 403870 Fuse Holder VI-1 HIGHLIGHT INDUSTRIES, INC. * 2694 PRAIRIE SW; WYOMING; MI 49509 * 1-800-531-2465...
  • Page 39 IGHLIGHT...

  • Page 42: Mechanical References

    Chapter VII. Chapter 7 HIGHLIGHT INDUSTRIES, INC. Magnum 2300 SD-U Uniform Case Sealer Operation Manual ® Mechanical References...

  • Page 43: Mechanical Parts List And Prints

    MECHANICAL PARTS LIST AND PRINTS Ref. No. HLI Part No. Description Qty. 600100 SIDE BELT COVER 200802 SHCS, M6 x 16L & S.W & W 600101 GUIDE PLATE 200801 SHCS, M8 x 70L 200210 WASHER, LOCK, M8 200145 WASHER, FLAT, M8 300800 BELT 500291...
  • Page 44 SHCS, M8 x 20L & S.W & W 500872 SPINDLE WIDTH ADJUSTMENT, REAR 305300 BEARING, 6203ZZ 500308 SPINDLE SUPPORT, LEFT 500307 SPINDLE SUPPORT, RIGHT 207844 BHCS, M6 x 10L, S.W & W VII-2 HIGHLIGHT INDUSTRIES, INC. * 2694 PRAIRIE SW; WYOMING; MI 49509 * 1-800-531-2465...
  • Page 46 Ref. No. HLI Part No. Description Qty. 600110 UPPER TAPING FRAME 600111 SUPPORT BRACKET 200802 SHCS, M6 x 16L & S.W & W 207842 HHCS, M6 x 40L 200211 WASHER, LOCK, M6 200144 WASHER, FLAT, M6 500873 CRUSH LINING 500311 COVER PLATE 200807 FHCS, M4 x 6L, PHILLIPS...
  • Page 47 MAGNUM 2300 SD-U UNIFORM CASE SEALER OPERATION MANUAL 200804 SHCS, M8 x 20L & S.W & W 300824 RUBBER PLUG 300825 BEARING 500327 BEARING SEAT 200078 SHCS, M6 x 16L 301893 BUSHING VII-2 HIGHLIGHT INDUSTRIES, INC. * 2694 PRAIRIE SW; WYOMING; MI 49509 * 1-800-531-2465...
  • Page 49 Ref. No. HLI Part No. Description Qty. 600105 MACHINE FRAME 600106 MACHINE LEG SHCS, M8 x 20L & S.W & W 200804 207388 SHCS, M10 x 25L & S.W & W 500330 CLAMP PLATE SPACER PLATE, CLAMP 505861 600107 ADJUSTABLE LEG CASTER 300857 WHEEL ONLY, SOLID RUBBER, OPTION...

  • Page 52: Notes

    Chapter VIII. Chapter 8 HIGHLIGHT INDUSTRIES, INC. Magnum 2300 SD-U Uniform Case Sealer Operation Manual ® Notes...
  • Page 53 MAGNUM 2300 SD-U UNIFORM CASE SEALER OPERATION MANUAL VIII-1 HIGHLIGHT INDUSTRIES, INC. * 2694 PRAIRIE SW; WYOMING; MI 49509 * 1-800-531-2465...
  • Page 54 MAGNUM 2300 SD-U UNIFORM CASE SEALER OPERATION MANUAL IX-2 HIGHLIGHT INDUSTRIES, INC. * 2694 PRAIRIE SW; WYOMING; MI 49509 * 1-800-531-2465...

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