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Spectris PARTICLE MEASURING SYSTEMS HPGP 101-C Operation Manual

Ultra high purity gas particle counter and particle detection system
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Without measurement there is no control
HPGP™ 101-C with PDS-E
Ultra High Purity Gas Particle Counter
and Particle Detection System
OPERAT I O NS MAN UAL
P/N 1000025203

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Summary of Contents for Spectris PARTICLE MEASURING SYSTEMS HPGP 101-C

  • Page 1 Without measurement there is no control HPGP™ 101-C with PDS-E Ultra High Purity Gas Particle Counter and Particle Detection System OPERAT I O NS MAN UAL P/N 1000025203...
  • Page 2 HPGP™ 101-C RoHS with PDS-E Ultra High Purity Gas Particle Counter and Particle Detection System Operations Manual HEADQUARTERS 5475 Airport Blvd BRAZIL JAPAN SINGAPORE Boulder, Colorado 80301 USA T: +55 11 5188 8227 T: +81 44 589 3498 T: +65 6496 0330 T: +1 303 443 7100 E: pmsbrazil@pmeasuring.com E: pmsjapan@pmeasuring.com...
  • Page 3 HPGP 101-C RoHS with PDS-E Operations Manual P/N 1000025203 Rev D © 2022 Particle Measuring Systems, Inc. All rights reserved. ® ® Cajon and Swagelok are registered trademarks of the Swagelok Company. Viton ® is a registered trademark of Dupont Dow Elastomers L.L.C. All trademarks appearing in this manual are the property of their respective owners.
  • Page 4 Manual Conventions WARNING A warning in the text is used to notify the user of the potential for bodily injury or death. CAUTION A caution in the text is used to highlight an item that if not done, or incorrectly done, could damage the instrument and/or any materials or devices affected by the instrument.
  • Page 5 Declaration of Conformity Application of Council Directive(s): 2014/30/EU, 2014/53/EU, 2014/35/EU, RoHS 2011/65/EU, 2015/863 UKCA Electromagnetic Compatibility Regulations 2016, Electrical Equipment (Safety) Regulations 2016 The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012 Standard(s) to which Conformity is Declared: EN 61326-1:2013 S.I.

  • Page 6: Table Of Contents

    Table of Contents List of Figures - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ix List of Tables - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - xi Chapter 1: Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-1 Overview - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-1...
  • Page 7 Retro Operational Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-18 Chapter 5: Performance Check - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-1 Particle Size Calibration Check - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-1 Reference Voltage - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-1...
  • Page 8 IP Address- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - D-2 Network Mask- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - D-2 Gateway Address - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - D-3 Multicast Address - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - D-3...
  • Page 9 This page is intentionally left blank. viii HPGP™ 101-C RoHS with PDS-E Operations Manual...

  • Page 10: List Of Figures

    List of Figures Chapter 1: Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-1 Figure 1-1 The Particle Measuring Systems PDS-E and HPGP 101-C instruments - - - - - - - - - - - - - - 1-1 Figure 1-2 HPGP 101-C Dimensions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-2 Figure 1-3 HPGP 101-C flow diagram - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-3...
  • Page 11 Appendix E: Serial Communications Overview - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - E-1 Figure E-1 USB serial adapter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - E-3 Figure E-2 Serial cable with DE-9 male and female connectors - - - - - - - - - - - - - - - - - - - - - - - - - - - - E-3 Figure E-3 RJ-12 adapter and cable - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - E-4 Figure E-4 HyperTerminal screen - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - E-6...
  • Page 12 List of Tables Chapter 1: Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-1 Table 1-1 HPGP 101-C Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-5 Table 1-2 HPGP 101-C Materials - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-7 Table 1-3 PDS-E Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-8...
  • Page 13 Table E-3 RJ-12 Instrument Connector- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - E-5 Table E-4 Communication parameters- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - E-9 Appendix F: 有毒或有害的物质和元素...

  • Page 14: Chapter 1: Introduction

    Chapter 1 Introduction Overview The HPGP™ 101-C monitors particles in gas lines operating at line pressures of 40 –150 PSIG to measure particle contamination with up to 8 size channels of: 0.1, 0.2, 0.3, 0.5, 1.0, 2.0, 3.0, and 5.0 µm. HPGP 101-C is compatible with Ar, CO , He, H , Ne, N , and...

  • Page 15: Chapter 1: Introduction

    Chapter 1 : Introduction Overview The PDS-E allows data communication for multiple data management options via: • Ethernet (via PMS protocol) for communication to Facility Net (PMS data management software) • Modbus via Ethernet • OPC via Ethernet • RS-232 (bi-directional) The volumetric sample flowrate of 0.1 SCFM (2.8 LPM) is regulated by an internal mass flow controller.

  • Page 16: Figure 1-3 Hpgp 101-C Flow Diagram

    Chapter 1 : Introduction Overview All input and output interfaces are located on the front panel to provide easy connection access. The optics, electronics, and other flow hardware are internally located within the HPGP 101-C. All power supplies are modular units and the low voltage supplies have short-circuit protection.
  • Page 17 Chapter 1 : Introduction Overview The laser reference voltage is a measurement of the passive cavity laser power. A certain level must be maintained to have adequate signal-to-noise ratio for correct sizing accuracy. A minimum reference level of 5.5 volts at operating pressure is considered adequate.

  • Page 18: Hpgp 101-C Specifications

    Chapter 1 : Introduction HPGP 101-C Specifications HPGP 101-C Specifications Table 1-1 HPGP 101-C Specifications Size range 0.1 – 5.0 µm Size channels 8 with thresholds at 0.1, 0.2, 0.3, 0.5, 1.0, 2.0, 3.0, and 5.0 µm Flow rate 0.1 SCFM (2.8 LPM) Flow is regulated by mass flow controller located downstream of the sampling cavity.

  • Page 19: Hpgp 101-C Front Panel Features

    Chapter 1 : Introduction HPGP 101-C Front Panel Features HPGP 101-C Front Panel Features Figure 1-4 HPGP 101-C front panel Inlet and Outlet The gas inlet is on the front left of the HPGP 101-C. Refer to Figure 1-4. The gas outlet is on the front right of the HPGP 101-C. •...

  • Page 20: Hpgp 101-C Materials

    Chapter 1 : Introduction HPGP 101-C Materials HPGP 101-C Materials Table 1-2 HPGP 101-C Materials Part Material Laser Optical Bench Assembly Bench, block body 316 L SS Screws Stainless steel Collecting mirrors BK-7 glass Laser mirrors Quartz O-rings Viton 75 Fittings (VCR &...

  • Page 21: Pds-E Specifications

    Chapter 1 : Introduction PDS-E Specifications PDS-E Specifications Table 1-3 PDS-E Specifications Power 100 – 240 VAC, 50 – 60 Hz, 0.63 A Fuse 250 V, 0.63 A T 5 x 20 mm) Control voltage 0 – 5 V output for external probe Laser reference voltage input 0 –...

  • Page 22: Pds-E Materials

    Chapter 1 : Introduction PDS-E Materials Network Cable The connection to a network or computer can be made using either Ethernet network port ( ) on the left side panel. Serial Cable The serial cable (used for configuration or to emulate the data format of the obsolete PDS-PA) connector is located on the lower right side of the left side panel, labeled Sensor Cable...
  • Page 23 Chapter 1 : Introduction PDS-E Materials This page is intentionally left blank. 1-10 HPGP™ 101-C RoHS with PDS-E Operations Manual...

  • Page 24: Chapter 2: Hpgp 101-C Safety Considerations

    Chapter 2 HPGP 101-C Safety Considerations NOTE: Read this section before proceeding. WARNING The maximum gas pressure rating for the inlet is 150 PSIG. Failure to observe this inlet pressure maximum limit may create a personal injury hazard and/or damage the instrument. CAUTION The main power disconnect is the power cord.
  • Page 25 Chapter 2 : HPGP 101-C Safety Considerations As an example, if the HPGP 101-C is used to observe particles in pure hydrogen and a leak occurs, oxygen in the air can mix creating a flammable gas within the vessel. If the containment vessel pressure is within the “power on” window (4 – 22 PSIG), the electrical power to the probe could ignite the mixture, causing an over-pressure within the containment vessel.

  • Page 26: Safety Sheet

    Chapter 2 : HPGP 101-C Safety Considerations Safety Sheet The containment vessel’s over-pressure capability at room temperature follows. Containment Cylinder Maximum allowable pressure 920 PSIG Yield pressure 3390 PSIG Failure pressure 3680 PSIG End-Plate Closure Maximum allowable pressure 300 PSIG Yield pressure 2936 PSIG Failure pressure...
  • Page 27 Chapter 2 : HPGP 101-C Safety Considerations Safety Sheet This page is intentionally left blank. HPGP™ 101-C RoHS with PDS-E Operations Manual...

  • Page 28: Chapter 3: Unpacking And Installation

    Chapter 3 Unpacking and Installation Unpacking HPGP 101-C Unpacking Remove the HPGP 101-C probe from the shipping container and visually inspect it for any shipping damage. A power cord, probe cable, and fill gauge should be included with the instrument. If these have not been provided, contact Particle Measuring Systems Customer Response Center at 1-877-475-3317, or support@pmeasuring.com.

  • Page 29: Pds-E Unpacking

    Chapter 3 : Unpacking and Installation Unpacking PDS-E Unpacking Remove the Monitoring Software package from the shipping container and visually inspect the CD for signs of damage. A power cord and an RS-232 cable should be included with the instrument. If these have not been provided, contact Particle Measuring Systems Customer Response Center at 1-877-475-3317, or support@pmeasuring.com.

  • Page 30: Recycling

    Chapter 3 : Unpacking and Installation Recycling Recycling As a global leader in contamination monitoring, Particle Measuring Systems (PMS) has also been actively monitoring and reducing our environmental contamination over the last few years. With your shipment, you receive packaging materials that can be 100% recycled. For up to date, detailed information about recycling the specific materials in your this link.

  • Page 31: Installation Of Hpgp 101-C

    Chapter 3 : Unpacking and Installation Installation of HPGP 101-C Installation of HPGP 101-C The HPGP 101-C containment cylinder has been purged and backfilled at the factory to about 10 PSIG with dry nitrogen. Note, installation of the HPGP 101-C should be performed by a PMS representative.
  • Page 32 Chapter 3 : Unpacking and Installation Installation of HPGP 101-C Plug the power cord into the probe and appropriate AC outlet. a. See HPGP 101-C Specifications on page 1-5 b. With power supplied to the probe the power light should be illuminated If you are using a PDS-E data system, follow the instructions for installation and operation in Chapter 4, PDS-E Communications Setup.

  • Page 33: Installing The Pds-E Wall Mount

    Chapter 3 : Unpacking and Installation Installing the PDS-E Wall Mount Installing the PDS-E Wall Mount The PDS-E is designed to be mounted to a wall or other vertical surface that can support the control box (11.5 lb / 5.2 kg). It must be installed by qualified PMS personnel. Before mounting the enclosure, make sure the control cable between the HPGP 101-C and the PDS-E will reach.

  • Page 34: Installing The Pds-E Rack Mount

    Chapter 3 : Unpacking and Installation Installing the PDS-E Rack Mount Installing the PDS-E Rack Mount The PDS-E Rack Mount is designed to be installed in a standard 19” rack. The screws selected should be appropriate for the screw hole design of the specific rack, i.e., bolt and cage nut.

  • Page 35: Configuration

    Chapter 3 : Unpacking and Installation Configuration Configuration Instructions for communications setup are given in Chapter 4, PDS-E Communications Setup. The flow controller in the HPGP 101-C must be properly configured for the gas which will be used. The following table (Table 3-1) provides a list of common gases and the correction factor for the flow controller which is required.

  • Page 36: Chapter 4: Pds-E Communications Setup

    Chapter 4 PDS-E Communications Setup The PDS-E supports four communications modes: • PMS Protocol (TCP/IP to Facility Net) (see page 4-16) • Modbus over TCP/IP (see page 4-16) • OPC over TCP/IP (see page 4-17) • Retro Mode (RS-232 Control) (see page 4-18) The communication ports of the PDS-E are shown in Figure 4-1.

  • Page 37: Serial Setup Interface

    Chapter 4 : PDS-E Communications Setup Serial Setup Interface Before operating the instrument, it must be properly configured for the desired communications mode. Only one mode may be used at a time. To switch communication modes, the instrument must be reconfigured with the communication commands as described in this chapter, and then rebooted.

  • Page 38: Serial Configuration Commands

    Chapter 4 : PDS-E Communications Setup Serial Configuration Commands Serial Configuration Commands A summary of the communication commands is given below. These commands are explained in detail after the listing. Using the commands to configure the instrument for different communications is then explained in following sections. Help information Toggle data dump mode (not retro mode) default...

  • Page 39: Alphabetical List Of Serial Commands

    Chapter 4 : PDS-E Communications Setup Alphabetical List of Serial Commands Alphabetical List of Serial Commands Command dat(a) Intent Toggle data dump for diagnostic purposes. Unit responds with “Data mode is turned on” if was off or “Data mode is turned off”...
  • Page 40 Chapter 4 : PDS-E Communications Setup Alphabetical List of Serial Commands Command DT n Intent Retro mode only set date/time. The date/time format is “YY MM DD HH MM SS”. The delimiters can be any of the following: “ ”, “/”, “\”, “:”, “.”. If accepted the date/time will be re-evaluated and printed out for the operator else and error message will be returned.
  • Page 41 Chapter 4 : PDS-E Communications Setup Alphabetical List of Serial Commands The delimiters can be any of the following: “ ”, “/”, “\”, “:”, “.”. If accepted the date/time will be re-evaluated and printed out for the operator. If an incorrect value is sent an error message will be returned. Command set gas s <f>...
  • Page 42 Chapter 4 : PDS-E Communications Setup Alphabetical List of Serial Commands Command set inst(rument) float n Intent Set the Modbus float register representation setting. If n is 1 then the float representation is in effect, otherwise the integer representation is in effect. This setting will be saved after the write command is issued.
  • Page 43 Chapter 4 : PDS-E Communications Setup Alphabetical List of Serial Commands Command set ip ddd.ddd.ddd.ddd Intent Set Ethernet IP (Internet Protocol) address. The values ddd represent decimal entries for each address octet. Do not use leading zeros. Valid numbers are 0—255. This setting will be saved after the write command is issued.
  • Page 44 Chapter 4 : PDS-E Communications Setup Alphabetical List of Serial Commands Command set mul(ticast) ddd.ddd.ddd.ddd Intent Set Ethernet multicast address. The values ddd represent decimal entries for each address octet. Do not use leading zeros. Valid numbers are 0—255. The multicast address is normally only used by Facility Net. This address must match the multicast address entered in Facility Net in order to have the full configuration utilities presented in the configuration dialog.
  • Page 45 Chapter 4 : PDS-E Communications Setup Alphabetical List of Serial Commands Command set queue n Intent Set the data queue size for use in the PMS, Modbus or Retro Operational modes. The OPC mode has no data queuing capability. The value for n should be between 1 and 1440. The queue size to enter depends on the specific application.
  • Page 46 Chapter 4 : PDS-E Communications Setup Alphabetical List of Serial Commands Command set sam(ple) n m Intent Set sample intervals internal to the unit. The sample intervals n and m need to be positive integers greater than 1. The units are in seconds. The unit will stop sampling if this parameter is changed during a run state.
  • Page 47 Chapter 4 : PDS-E Communications Setup Alphabetical List of Serial Commands Command sta(tus) Intent Provide a current list of settings in the unit. The unit will respond to a status command with a serial number and/or calibration date appended to the bottom if either or both of those parameters are entered.

  • Page 48: Telnet

    Chapter 4 : PDS-E Communications Setup Alphabetical List of Serial Commands Modbus mode selected - add: Connected to: Not Connected NTP Client disabled When not connected, the led flashes green. Data Queue set at: 480 Modbus Float Disabled Ethernet Connection via Modbus Protocol Retro mode selected - add: Purge Time: 0 Repeat Count:...

  • Page 49: Ethernet Communication Set Up

    Chapter 4 : PDS-E Communications Setup Ethernet Communication Set Up Ethernet Communication Set Up A basic overview and troubleshooting guide for Ethernet communications is provided in Appendix D, of this manual. The remainder of this Ethernet Communications Overview section describes common Ethernet settings which are required when connecting the instrument to a network.

  • Page 50: Additional Settings

    Chapter 4 : PDS-E Communications Setup Ethernet Communication Set Up Additional Settings The following additional commands are common settings that may be useful in many installations. set mode n set led [1/0] set gas name value This command may be used in all communication modes. set sample x y where x and y are the sample interval in seconds.

  • Page 51: Pms Protocol (Facility Net) Configuration And Operation

    Chapter 4 : PDS-E Communications Setup PMS Protocol (Facility Net) Configuration and Operation PMS Protocol (Facility Net) Configuration and Operation The PDS-E includes a copy of Facility Net. This is the recommended communications mechanism for the PDS-E. The PDS-E will operate with any version of Facility Net Ver.

  • Page 52: Opc Configuration And Operation

    Chapter 4 : PDS-E Communications Setup OPC Configuration and Operation OPC Configuration and Operation The PDS-E supports OPC (OLE for Process Control) operation. >> To configure the instrument for OPC: Follow the instructions above in Ethernet Communication Set Up on page 4-14.

  • Page 53: Retro Operational Mode

    Chapter 4 : PDS-E Communications Setup Retro Operational Mode Retro Operational Mode The PDS-E will normally be connected to a computer via one of the provided Ethernet protocols. In the event that an existing data collection system was originally setup to communicate to an older PDS-PA system, a Retro Operational Mode has been included.
  • Page 54 Chapter 4 : PDS-E Communications Setup Retro Operational Mode The date and time must be set each time the PDS-E is rebooted in order to obtain the correct value in the sample data. If not set, the date/time will default to Dec 31, 2000 each time the instrument reboots.
  • Page 55 Chapter 4 : PDS-E Communications Setup Retro Operational Mode Command PR n Purge Time: Stops the unit sampling and sets the purge time to n seconds. The purge time is a delay between the start sampling command and the start of the first sample. Command RC n Repeat Count: Stops the unit sampling and sets the repeat count to n counts.

  • Page 56: Chapter 5: Performance Check

    Chapter 5 Performance Check Particle Size Calibration Check The primary particle calibration of the HPGP 101-C is accomplished by sampling monodispersed latex spheres. This calibration can only be accomplished by sampling particles using a high pressure chamber. It should only be attempted by a trained PMS representative.

  • Page 57: Zero Count Check

    Chapter 5 : Performance Check Zero Count Check Zero Count Check If a 0.1 micrometer absolute filter is placed in series with the sample inlet, the resulting count should be close to zero. Normal count rates should be less than 2 counts per ten minutes when using a filter as specified in the Test Equipment Required section.

  • Page 58: Chapter 6: Maintenance And Troubleshooting

    Chapter 6 Maintenance and Troubleshooting Routine maintenance returns the instrument to conformance with its specifications (see Chapter 1, Introduction). When performing routine service, observe all warning and caution labels. – — NOTICE — – Any maintenance that would require removing the faceplate or interacting with the internals of the HPGP 101-C should never be completed by anyone except a trained PMS representative.

  • Page 59: Figure 6-1 Hpgp 101-C Optical System Diagram

    Chapter 6 : Maintenance and Troubleshooting Low Reference Voltage Background • The operating laser feeds an external cavity rather than the cavity defining an operational laser (as is true in an active cavity). This means the crystal mirror is aligned using the operating laser, making alignment easy. Also, the retro- reflecting design makes misalignment difficult.

  • Page 60: Figure 6-2 Hpgp 101-C Cylinder Assembly

    Chapter 6 : Maintenance and Troubleshooting Low Reference Voltage Background Figure 6-2 HPGP 101-C cylinder assembly Figure 6-3 Detail of HPGP 101-C cylinder assembly HPGP™ 101-C RoHS with PDS-E Operations Manual...

  • Page 61: Checking For Leaks

    Chapter 6 : Maintenance and Troubleshooting Checking for Leaks Checking for Leaks Leaks are most likely to occur in the external connection of the inlet line and in the capped outlet line. All leak repairs are to be performed by a PMS representative. Please contact the PMS service center if a leak is found.

  • Page 62: Nitrogen Purging And Backfilling The Probe Containment Vessel

    Chapter 6 : Maintenance and Troubleshooting Nitrogen Purging and Backfilling the Probe Containment Vessel Nitrogen Purging and Backfilling the Probe Containment Vessel CAUTION Nitrogen (N ) Leak Check: is filled to 13 ± 1 psi at end of line. A backfill gauge is provided in all HPGP 101-C shipkits to check nitrogen pressure.
  • Page 63 Chapter 6 : Maintenance and Troubleshooting Nitrogen Purging and Backfilling the Probe Containment Vessel At this point, the high pressure light illuminates and the power light goes out. Power is no longer being applied to the probe. Contact the PMS service center. WARNING If the power light, low pressure light, and high pressure light are not all working STOP.

  • Page 64: Vacuum Method Of Purging And Backfilling

    Chapter 6 : Maintenance and Troubleshooting Nitrogen Purging and Backfilling the Probe Containment Vessel Vacuum Method of Purging and Backfilling Required items • Power cord and an appropriate power source for the probe • Fill-gauge with bleed valve • Source of dry nitrogen pressurized to 40 PSIG •...
  • Page 65 Chapter 6 : Maintenance and Troubleshooting Nitrogen Purging and Backfilling the Probe Containment Vessel 11. If the power light, low pressure light, or high pressure lights are not operating: • check the power cord • check the fuse • check the light bulb 12.

  • Page 66: Appendix A: International Precautions

    Appendix A International Precautions WARNING This instrument is designated as a Class I laser product and complies with US 21 CFR 1040.10 and EN 60825-1. Use of controls, or adjustment, or performance of procedures other than those specified in this manual may result in hazardous radiation exposure. AVERTISSEMENT Cet appareil est classé...

  • Page 67: Hazard Symbols

    Appendix A : International Precautions Hazard Symbols Hazard Symbols The meaning of hazard symbols appearing on the equipment is as follows: Symbol Nature of hazard Attention, consult accompanying documents. Dangerous High Voltage Warning – Laser radiation! Avoid exposure to beam. Symboles de risque Des symboles représentant les risques sont placés sur l'appareil.

  • Page 68: Warnschilder

    Appendix A : International Precautions Warnschilder Warnschilder Die, an dem Gerat angebrachten Warnschilder haben folgende Bedeutungen: Symbol Gefahrenart Achtung! In den beiliegenden Unterlagen nachschlagen Achtung Hochspannung Warnung – Laserstrahlung! Nicht in den Strahl blicken. Simboli di pericolo Il significato dei simboli di pericolo che appaiono sugli strumenti il seguente: Simbolo Natura del pericolo Attenzione.
  • Page 69 Appendix A : International Precautions Simbolos de peligro This page is intentionally left blank. HPGP™ 101-C RoHS with PDS-E Operations Manual...

  • Page 70: Appendix B Modbus Protocol

    Appendix B Modbus Protocol Communications with the PDS-E particle data system can be done via Modbus TCP.  The following Modbus register map has comments and notes to help with its intended use. Modbus Overview The map contains three sections: Input –...

  • Page 71: Input Registers

    Appendix B : Modbus Protocol Input Registers Input Registers The input registers are in two sections: • configuration • data The configuration section contains: • Map Version • Firmware Version • Product Name • Flow and Volume Scale Factors • Flow Rate •...

  • Page 72: Table B-1 Input Register - Configuration

    Appendix B : Modbus Protocol Input Registers Table B-1 Input register – configuration Input Registers Description Comment Notes (Configuration) 30001 ushort Modbus Map Version Version 1.00 (Static 100) 30002 ushort Sensor Firmware Version Firmware version (*100) 30003 string Product Name: Char 00, 01 Serial Number 30004 string...

  • Page 73: Table B-2 Input Register - Data Packet

    Appendix B : Modbus Protocol Input Registers Table B-2 Input register – data packet Input Registers Description (Data Packet) Comment Notes 30201 ushort Calibration Date (Month) Calibration Date 30202 ushort Calibration Date (Day) Calibration Date 30203 ushort Calibration Date (Year) Calibration Date 30204 string...
  • Page 74 Appendix B : Modbus Protocol Input Registers Table B-2 Input register – data packet (Continued) Input Registers Description (Data Packet) Comment Notes 30233 ushort Particle Channel 3 (high) Cumulative Raw Ch3 30234 ushort Particle Channel 3 (low) Cumulative Raw Ch3 30235 ushort Particle Channel 4 (high)

  • Page 75: Holding Registers

    Appendix B : Modbus Protocol Holding Registers Holding Registers For PDS-E particle data system, any change to the Holding registers creates a new configuration and so stops the unit if sampling. The new configuration, when completely defined, will be run on the next start-up. The real-time clock is set via a "time_t"...

  • Page 76: Coils

    Appendix B : Modbus Protocol Coils Coils The data collection coil will enable/disable sampling. It will start a sequence of samples if the repeat count has been set. Read & Write: 1 = Sampling Enabled, 0 = Sampling Disabled The data available coil is used to both inform the host that data is now available and to delete the next queued data packet (if desired).

  • Page 77: Data Packet Processing

    Appendix B : Modbus Protocol Data Packet Processing Data Packet Processing The unit can provide real-time data, queued data, or both. There is only one section of Input registers assigned for data to handle this information. If the unit is setup to queue data, then the data shown is the oldest data in the queue. The data available coil bit will be set if there is data in the queue.

  • Page 78: Appendix Copc Communications

    Appendix C OPC Communications The PDS-E can provide data via an OPC Server. To configure the instrument please refer to Chapter 4 PDS-E Communications Setup. The PDS-E server supports OPC Data Access Custom Interface Standard 2.05a. Information on the OPC specifications and standards can be found at http://www.opcfoundation.org.

  • Page 79: Table C-1 Pds-E Opc Data Access Tags

    Appendix C : OPC Communications PDS-E OPC Data Access Tags OPC Server Description Particle Measuring Systems Airnet OPC Server The PDS-E remains registered after it shuts down. However, clients can only connect to the PDS-E server when it is already running. The PDS-E supports IOPCServerList which is a 2.0 interface for browsing the registered OPC servers on a computer.

  • Page 80: Pds-E Opc Data Access Tags

    Appendix C : OPC Communications PDS-E OPC Data Access Tags Table C-1 PDS-E OPC Data Access Tags (Continued) Tag Name Type Units Access Comment Good Good Per the OPC Data Access server specification, each presented data tag will have an associated time stamp.
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  • Page 82: Appendix D: Ethernet Communications Overview

    Appendix D Ethernet Communications Overview This Appendix provides the following basic details on Ethernet communications: • Ethernet Addressing Basics on page D-1 (this page) • MAC Address on page D-3 • Static IP Addresses versus DHCP Addresses on page D-4 •...

  • Page 83: Ip Address

    Appendix D : Ethernet Communications Overview Ethernet Addressing Basics IP Address The Internet Protocol (IP) address consists of two portions: • a network portion • a location portion In the analogy of a telephone number, there is an area code and a phone number. Unlike a telephone number, the network (or area code) portion of an IP address can be set to different numbers of digits.

  • Page 84: Gateway Address

    Appendix D : Ethernet Communications Overview MAC Address When a Particle Measuring Systems instrument is set to default parameter or factory defaults, the network mask is set to 255.0.0.0. This corresponds with the 10.X.X.X address which is also set. For large systems, IT personnel will dictate a network mask value, and the value may be different from what is shown in the table.

  • Page 85: Static Ip Addresses Versus Dhcp Addresses

    Appendix D : Ethernet Communications Overview Static IP Addresses versus DHCP Addresses Routers and switches keep track of which MAC address is attached where. For that reason, it is important for the instrument to tell a router or switch who is attached. For all Particle Measuring Systems instruments, this is done at least once when the instrument boots.

  • Page 86: Troubleshooting Ethernet Connectivity

    Appendix D : Ethernet Communications Overview Troubleshooting Ethernet Connectivity Troubleshooting Ethernet Connectivity These steps may be used to check communications to an Ethernet device. Check for light on LEDs of the Ethernet connector. There should be at least one light lit solid to indicate a connection. If not, there is hardware connection problem Figure D-1 Ethernet port connectivity LED a.

  • Page 87: Figure D-2 Example For Ping Test

    Appendix D : Ethernet Communications Overview Troubleshooting Ethernet Connectivity Verify the device can talk using ping. a. Open a command shell on a PC, and type ping aaa.bbb.ccc.ddd where aaa.bbb.ccc.ddd is the address of the device. If there is no response, then there is an addressing problem. Figure D-2 Example for ping test b.

  • Page 88: Instrument To Laptop Ethernet Setup

    Appendix D : Ethernet Communications Overview Instrument to Laptop Ethernet Setup Instrument to Laptop Ethernet Setup There are two ways to establish a direct Ethernet link between a laptop (or other PC) and a Particle Measuring Systems instrument. The first way is to modify the PC Ethernet settings to work with the existing instrument settings.

  • Page 89: Figure D-4 Local Area Connection Properties Window

    Appendix D : Ethernet Communications Overview Instrument to Laptop Ethernet Setup Figure D-4 Local Area Connection Properties window d. Select the item Internet Protocol (TCP/IP). If given an option for Version 4 or Version 6, select the one titled Internet Protocol Version 4. e.

  • Page 90: Figure D-5 The Ip Address And Subnet Mask Defined

    Appendix D : Ethernet Communications Overview Instrument to Laptop Ethernet Setup Figure D-5 The IP address and subnet mask defined h. Click the OK button to close the Internet Protocol (TCP/IP) Properties window. Click the OK button to close the Local Area Connection Properties window.

  • Page 91: Method 2: Modifying The Settings On An Instrument

    Appendix D : Ethernet Communications Overview Instrument to Laptop Ethernet Setup Method 2: Modifying the Settings on an Instrument This method takes advantage of a Microsoft Windows feature called Automatic Private IP Addressing or APIPA. APIPA allows a PC to automatically assign itself an IP address even when no DHCP server is present to provide an address to the PC.

  • Page 92: Appendix E: Serial Communications Overview

    Appendix E Serial Communications Overview The elimination of a serial port on laptop computers and the elimination of HyperTerminal software in Windows 7 requires that service personnel prepare beforehand to have the right tools for serial communications. This Appendix includes the following sections that describe set up and troubleshooting for serial communications: •...

  • Page 93: Adapters And Cables

    Appendix E : Serial Communications Overview Adapters and Cables Adapters and Cables Several hardware items are needed for attaching PCs to various Particle Measuring Systems instruments. Not all the items are required all the time; however, having all the items shown will provide a reasonably complete serial connection tool suite. The standard PC serial port is a male DE-9.

  • Page 94: Usb Serial Port Adapter

    Appendix E : Serial Communications Overview Adapters and Cables USB Serial Port Adapter Newer computers (especially laptops) no longer include a serial port. USB to Serial adapters are available to resolve this issue. Particle Measuring Systems has P/N 1000016655 (see Figure E-1). Figure E-1 USB serial adapter USB Driver for Windows Windows machines will require a driver to be installed for the USB serial adapter.

  • Page 95: Rj-12 Cable And Adapter

    Appendix E : Serial Communications Overview Adapters and Cables RJ-12 Cable and Adapter Some Particle Measuring Systems instruments (usually those with smaller form factors) use an RJ-12 modular adapter for serial communication. The adapter and cable may be purchased from Particle Measuring Systems as p/n PMS- CD1995 (see Figure E-3).

  • Page 96: Connector Signals

    Appendix E : Serial Communications Overview Connector Signals Connector Signals Table E-2 shows the standard PC serial port connection. The highlighted signals (RX, TX and Ground) are required signals for Particle Measuring System instruments. The signals shown in italics are not used. Table E-2 Standard PC Serial Port (DE-9) In/Out Description...

  • Page 97: Communication Software Options

    Appendix E : Serial Communications Overview Communication Software Options Communication Software Options The following utilities are available: • HyperTerminal, this page • PuTTY on page E-7 • Tera Term on page E-8 HyperTerminal Due to its use in Windows XP (as well as older versions) HyperTerminal remains the most ubiquitous program available for serial communications.

  • Page 98: Putty

    Appendix E : Serial Communications Overview Communication Software Options PuTTY PuTTY is an open-source (i.e., free) terminal emulator for Windows. It is available here: • http://www.chiark.greenend.org.uk/~sgtatham/putty/download.html PuTTY software interface screen shots are shown in Figure E-5 and Figure E-6. The default color scheme uses a black terminal window. This can be changed to a white terminal window by going to the “Colours”...

  • Page 99: Tera Term

    Appendix E : Serial Communications Overview Communication Software Options Tera Term Tera Term is another free terminal emulator. It is a somewhat larger download than PuTTY described above. It is available at: • http://en.sourceforge.jp/projects/ttssh2/releases/ Tera Term also uses a black main window. It can be reversed under the Setup -> Window option.

  • Page 100: Communications Configuration

    Appendix E : Serial Communications Overview Communications Configuration Communications Configuration The default communication parameters for all Particle Measuring Systems instruments are as listed in Table E-4: Table E-4 Communication parameters Baud 9600 Parity None Data Bits Stop Bits Control Flow Xon/Xoff (none is also OK) ENODE Specific Settings The ENODE requires additional settings for communications. ...
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  • Page 102: Appendix F: 有毒或有害的物质和元素 Pds-E

    Appendix F 有毒或有害的物质和元素 PDS-E 有毒或有害的物质和元素 Part Name 铅 汞 镉 六价铬 多溴联苯 多溴联苯醚 部件名称 (Pb) (Hg) (Cd) (Cr(VI)) (PBB) (PBDE) 电源供应 印刷电路装配 机械部件 电缆 机电 O: 表示用于部件的所有同族物质中所含的有毒或有害物质低于 SJ/T11363-2006 规定 的限度要求。 X: 表示用于部件的至少一种同族物质中所含的有毒或有害物质高于 SJ/T11363-2006 规定的限度要求。 HPGP™ 101-C RoHS with PDS-E Operations Manual...

  • Page 103: Appendix F: 有毒或有害的物质和元素 Pds-E

    Appendix F : 有毒或有害的物质和元素 PDS-E This page is intentionally left blank. HPGP™ 101-C RoHS with PDS-E Operations Manual...

  • Page 104: Appendix G: 有毒或有害的物质和元素 Hpgp 101-C

    Appendix G 有毒或有害的物质和元素 HPGP 101-C 有毒或有害的物质和元素 Part Name 汞 镉 六价铬 多溴联苯 多溴联苯醚 铅 部件名称 (Hg) (Cd) (Cr(VI)) (PBB) (PBDE) (Pb) 电源供应 印刷电路装配 光学元件 激光 机械部件 电缆 机电 显示器 O: 表示用于部件的所有同族物质中所含的有毒或有害物质低于 SJ/T11363-2006 规定 的限度要求。 X: 表示用于部件的至少一种同族物质中所含的有毒或有害物质高于 SJ/T11363-2006 规定的限度要求。 HPGP™ 101-C RoHS with PDS-E Operations Manual...

  • Page 105: Appendix G: 有毒或有害的物质和元素 Hpgp 101-C

    Appendix G : 有毒或有害的物质和元素 HPGP 101-C This page is intentionally left blank. HPGP™ 101-C RoHS with PDS-E Operations Manual...

  • Page 106: Index

    Index nvsram 4-5 PDS-E adapters E-2 configuration 4-3 RJ-12 E-4 Retro Mode (RS-232 Control) 4-4 serial E-2 4-11 4-18 USB serial port E-3 serial 4-4 address Telnet 4-13 gateway D-3 PR 4-5 MAC D-3 queue 4-10 multicast D-3 RC 4-5 airflow rate in HPGP reboot or reset 4-5 calibration check 5-1...
  • Page 107 Index software options E-6 multicast address D-3 troubleshooting network mask D-2 dropped or strange characters E-9 overview D-1 no communications E-9 settings record 4-15 serial E-9 setup of instrument to laptop computer D-7 unexpected characters E-9 troubleshooting D-5 connector signals E-5 containment vessel 6-5 control flow setting Facility Net for PDS-E...
  • Page 108 Index gas being used 3-8 inlet and outlet 1-6 MAC address D-3 installation 3-1 main power disconnect is the power cord on the introduction 1-1 HPGP 2-1 main power disconnect is the power cord 2-1 maintenance maintenance 6-1 HPGP 6-1 nitrogen purging containment vessel 6-5 Modbus B-1 optical system diagram 6-2...
  • Page 109 Index Telnet 4-13 purging HPGP probe containment vessel 6-5 communication settings 4-2 pressure method 6-5 communications set up 4-1 vacuum method 6-7 configuration 4-1 PuTTY configuration commands 4-3 communications software E-6 dimensions 1-8 terminal emulator E-7 Ethernet configuration 4-14 settings record 4-15 Facility Net for 4-16 rack mount, PDS-E 3-7 fuse 1-8...
  • Page 110 Index set serdump command 4-11 set up wall mount, PDS-E 3-6 Ethernet communication 4-14 warning A-1 settings record 4-15 backfilling HPGP probe containment vessel PDS-E communication 4-1 serial interface for PDS-E 4-2 Class I laser product A-1 settings record for Ethernet 4-15 He-Ne laser 2-3 shipping kit HPGP...
  • Page 111 Index Index-6 HPGP™ 101-C RoHS with PDS-E Operations Manual...

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