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Tajfun Planina EGV 105 AHK Operating Instructions Manual

Logging winch
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OPERATING INSTRUCTIONS
LOGGING WINCH
EGV 105 AHK
EGV 105 AHK 2.3M
EGV 105 AHK SG
EGV 105 AHK 2.3M SG
105AHK
105AHKSG
Ver.: 2.9
10/2009 - ENG
Please read operating instructions carefully before installing and
using the logging winch.
1

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Summary of Contents for Tajfun Planina EGV 105 AHK

  • Page 1 OPERATING INSTRUCTIONS LOGGING WINCH EGV 105 AHK EGV 105 AHK 2.3M EGV 105 AHK SG EGV 105 AHK 2.3M SG 105AHK 105AHKSG Ver.: 2.9 10/2009 - ENG Please read operating instructions carefully before installing and using the logging winch.

  • Page 2: Table Of Contents

    1. GENERAL Dear Customer, By purchasing our winch, you obtained the equipment which will provide you with great help in your work. To make operating the machine as safe and pleasant as possible, please carefully read this operating instructions and follow the safety and maintenance guidelines. We would like to thank you for your trust and wish you great satisfaction in your work.

  • Page 3: Application

    1.2. APPLICATION Logging winch is intended for the agriculture use, especially for pulling the wood. The winch is constructed as a three point connecting piece of the suitable driving machinery. The winch may be used for pulling loads on the ground, only. This operating instructions also describe proper use and maintenance of the winch.

  • Page 4: Safety Instructions

    2 . S A F E T Y I N S T R U C T I O N S Operating the winch is demanding and dangerous, therefore an absolute concentration and caution are essential. For effective and safe operation please observe the following T A J F U N D .
  • Page 5  The operator should control the winch from the safe area (5 m away from the winch). The machine, load, wire rope or other objects which can get thrown towards the winch in case of breakage of wire rope or other pulling means can pose a danger to the operator.
  • Page 6 nevarni trikotnik Dangerous Triangle odtrgani škripec Torn Pulley mesto pritrditve škripca Pulley connecting spot Wire Rope vlečna vrv  When pulling the logs on the steep slope, do not stay under the load, even if the load is standing still on the stretched wire rope. ...
  • Page 7  Tractor which powers the winch should have sufficient tire threat depth: at least 40 % left, otherwise installation of tire chains is necessary. Permanent use of tire chains is required when working in the snow or ice in winter conditions. ...

  • Page 8: Connecting The Winch

    3. C O N N E C T I N G T H E W I N C H Mount the winch to the three point linkage system of the tractor by using three coupling pins. The lower links of the tractor must be attached with screws to prevent the transverse T A J F U N D .
  • Page 9 Check that the power source provides 12 V voltage and current protection with 10 A fuses, otherwise the electrical system may malfunction. The minimum cross-section of a single wire from the power source must be at least 2,5 mm².

  • Page 10: Function And Operation Of The Winch

    4. FUNCTION AND OPERATION OF THE WINCH Observe all safety instructions (Chapter: 2.)! Also follow important tips in the frames! 4.1. RELEASE THE WIRE ROPE (PERMANENT BRAKE RELEASE) (Figure 4) Control Console Type A: By switching on the "Wire rope release" switch on the control console, release the brake band so that the drum is released, too, to turn freely.

  • Page 11: Releasing The Wire Rope Under Load

    It is useful to know that at the constant drive power, the pulling power depends on the length of the wire rope coiled to the drum. The strongest pulling power is achieved at the first layer of coils. By multilayer coiling the pulling power decreases progressively. The pulling power changes in inverse proportion to the pulling speed, which is highest when the wire rope if fully coiled.

  • Page 12: Installing A New Wire Rope

    4.4. INSTALLING A NEW WIRE ROPE (Figure 5)  If the winch is mounted to a tractor, first disconnect the PTO shaft, and switch of the tractor engine  Remove the triangular shield 2 by unscrewing the screw 3  Remove the cover 6 ...

  • Page 13: Coiling The Wire Rope Tightly Onto The Drum

    4.4.1. COILING THE WIRE ROPE TIGHTLY ONTO THE DRUM First, uncoil the wire rope completely and check its quality. Afterwards push the “Pull” button T A J F U N D . O . O . T A J F U N D . O . O . to coil up the wire rope onto the drum (Figure 4).

  • Page 14: Setting The Wire Rope Release Power

    4.5. SETTING THE WIRE ROPE RELEASE POWER (Figure: 8) The wire rope release power must be set correctly, so the drum stops immediately after releasing the wire rope. This prevents the wire rope on the drum from releasing by itself. ...

  • Page 15: Setting The Clutch Cylinder Stroke

    4.7. SETTING THE CLUTCH CYLINDER STROKE (Figure: 8) By pushing the »Pull« button, clutch cylinder 8 pushes the drum towards the clutch which starts to turn. When you release the button, the drum returns to its original position. This axial cylinder stroke must be minimal and never larger than 5 mm.

  • Page 16: Checking And Tightening The Drive Chain

    4.8. CHECKING AND TIGHTENING THE DRIVE CHAIN (Figure 9) During the operation and under the load, the drive chain stretches, therefore the operator must check and readjust the chain periodically to prevent excessive wear of the whole chain drive. The chain must not be set to tight and chain slack should be set 1 to 3 mm. Check the tightness of the chain by hand, pushing the chain between the chain wheels.

  • Page 17: Maintenance

    S E R V I C I N G A N D M A I N T A I N I N G T H E W I N C H Regular and proper maintenance is necessary for trouble free and long-life operation of the winch.
  • Page 18 PROBLEM: POSSIBLE CAUSES: ACTION: The winch pulling Too much wire rope on the drum (Chapter: 4.2., 4.4.) power is low Greasy clutch plates Clean the surface of the clutch plates or (improper chain drive lubrication)  replace the clutch plates ...

  • Page 19: Maintenance Plan

    5.2. MAINTENANCE PLAN Before starting any operation, the winch must be checked visually and functionally:  All nuts and screws must be screwed tightly  There should be no mechanical damages  All safety devices are installed on the connecting parts of the winch ...

  • Page 20: Consequences Of Machine Overload And Misuse

    5.3. CONSEQUENCES OF OVERLOAD AND MISUSE OF LOGGING WINCHES  Burnt clutch plates  Burnt brake band  Damaged brake mechanism  Torn chain  Broken pulley or pulley bearing  Damaged cardan shaft-s housing  Damaged cardan shaft-s or chain sprockets ...
  • Page 21 202529-XXXXX EGV 105 AHK 2.3M 202544-XXXXX EGV 105 AHK SG 209905-XXXXX EGV 105 AHK 2.3M SG 209907-XXXXX covered by this declaration complies with the requirements of: Directive 2006/42/EC and is in compliance with standards: EN ISO 12100:2010, EN ISO 4254-1:2009, EN 14492-1:2006, ISO/FDIS 19472:2005 The person authorized to compile the technical documentation at the manufacturer‘s address is the...
  • Page 24 WARRANTY SHEET THE WARRANTY DOES NOT EXCLUDE THE CUSTOMER’S RIGHTS RESULTING THE MANUFACTURER’S LIABILITY FOR PRODUCT DEFECTS. We guaranty: · that the product will operate fault free, if operated according to enclosed operating instructions; · that we will repair any fault or defectiveness within 45 days during the warranty period. In case the product is not repaired within the mentioned term, we will replace it with a new product on customer’s request.

This manual is also suitable for:

Egv 105 ahk 2.3mEgv 105 ahk sgEgv 105 ahk 2.3m sg

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