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Lissmac LIBELT 600 Operating Manual

Conveyor belt
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Operating Manual
Conveyor Belt
LIBELT 600
LIBELT 600 T
This operating manual is a critical component to the conveyor belt. It must be
available to the operator at all times.
Maschinenbau GmbH
Lanzstraße 4 - D-88410 Bad Wurzach
Telefon +49 (0) 75 64/3 07-0 - Fax + 49 (0) 75 64/3 07-5 00
lissmac@lissmac.com - www.lissmac.com
Revised: 2021/06
Translation of the original operating manual
1

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Summary of Contents for Lissmac LIBELT 600

  • Page 1 Operating Manual Conveyor Belt LIBELT 600 LIBELT 600 T This operating manual is a critical component to the conveyor belt. It must be available to the operator at all times. Maschinenbau GmbH Lanzstraße 4 - D-88410 Bad Wurzach Telefon +49 (0) 75 64/3 07-0 - Fax + 49 (0) 75 64/3 07-5 00 lissmac@lissmac.com - www.lissmac.com...

  • Page 2: Table Of Contents

    Preface to the Operating Manual This operating manual should make it easier to acquaint yourself with the machine and its features. The operating manual contains important precautions on operating the machine safely, correctly and efficiently. Following the instructions helps prevent accidents, unnecessary repair costs and down time, which extends the machine’s reliability and durability.
  • Page 3 1. General Safety Precautions 1.1 Warning Labels and Symbols used in this Manual Danger! Not following the instructions may result in serious injuries or even death. Caution ! Not following the instructions may, under certain conditions, result in injuries. Note Not following the instructions may result in damage to the machine or other equipment.
  • Page 4 1.2 General Safe Operating Procedures 1.2.1 This conveyor belt is built according to the latest in technology and recognized safety standards. Nevertheless, bodily injury and death to the operator or third persons or damage to surrounding objects - like the machine and other equipment - is possible.
  • Page 5 1.3 Organizational Measures 1.3.1 Always keep the operating manual in the vicinity of the machine! 1.3.2 Please also observe any supplements to this manual regarding legal or generally valid regulations for prevention of accidents or referring to environmental control. Such obligations may also include instructions regarding work with hazardous material, wearing adequate protective clothing or the observance of road traffic regulations.
  • Page 6 1.4 Qualifications for Selecting Personnel; Fundamental Responsibilities 1.4.1 Only personnel of proven reliability is allowed to operate the conveyor belt. Observe legal minimum age requirements. 1.4.2 All personnel must have received full training on operating the conveyor belt. Clearly define responsibilities regarding operation, setup, maintenance, and repair.
  • Page 7 1.5.2 Special Work Incurring during Utilization of the Conveyor Belt, Maintenance Procedures, Trouble-Shooting; Waste Disposal 1.5.2.1 Follow the instructions in the operating manual when adjusting, maintaining and inspecting componentry and performing scheduled work. This includes the replacement of parts! Only qualified personnel are allowed to perform these activities.
  • Page 8 1.6 Precautions for Special Types of Danger 1.6.1 Electric Energy 1.6.1.1 Use only original fuses with the electrical current for which they were designed! Immediately turn off the conveyor belt when encountering electrical problems! 1.6.1.2 Work on the conveyor’s electrical components may only be performed by an electronics specialist, or trained personnel, who must be accompanied by such a specialist.

  • Page 9: Description Of Machine

    2. Description of Machine Componentry 2.1 Overview of Components Key 1 – Steel frame – motor Key 1.1 – Steel frame – deflexion roller Key 2 – Holder for support legs or wheels Key 3 – Conveyor belt Key 4 – Recess for fork lifter Key 5 –...
  • Page 11 2.4 Technical Data with gear motor LIBELT 600 Length Work position Transport position 5640 mm (folded) 2950 mm Width 555 mm Height 260 mm 490 mm Weight 166 kg Material Galvanized steel Belt material PVC textile belt / standard (rubber belt / special version)
  • Page 12 LIBELT 600 T Length Operating position Transport position 5640 mm (folded) 2950 mm Width 535 mm Height 260 mm 490 mm Weight 168 kg Material Galvanized steel Belt material PVC textile belt / standard (rubber belt / special version)

  • Page 13: Commissioning

    If possible, let the belts run empty before turning off. Caution ! - There may not be connected 2 conveyor belts LIBELT 600. You may connect the LIBELT 600 with one LIBELT 300 or one LIBELT 400 in a chain. Note - Each chain of conveyor belts (max.
  • Page 14 3.2 Setting up the Conveyor Belts Danger ! - Ensure secure footing of each conveyor belt, fasten with ties, if necessary. You need to be aware of the fact that the load can transfer unevenly, or wedge in between the belts. Danger ! -.Because product will fall off from time to time, it is necessary to protect people and surrounding objects from potential collisions.
  • Page 15 3.3 Electrical Installation Danger ! All electrical parts must be inspected prior to each operation.If any alterations are detected, the parts have to be exchanged and marked accordingly. The damaged parts must be repaired or destroyed immediately by an authorized person. 3.3.1 Connecting the Conveyor Belts Insert the supply cable into the left side of the first belt (key 8).

  • Page 17: Transport

    4. Transport 4.1 Transport position - The feed hoper (key 14), support legs (key 15) and pair of wheels (key 16) must be disassembled for transporting. Both steel frames (key 1 + 1.1) are folded (see 5.1) 4.2 Transport by Truck Danger ! -The conveyor belt must be fastened down with bungee cords.
  • Page 18 5.1 Dismounting Unplug connexion cable Remove all accessories (feed hopper, support legs, …) Unscrew the binding screws Pull the wire rope safety device (key 12) through the steel frame and fit it Lift the steel frame (key 1.1) with two persons and fold it to the steel frame (key 1) Caution! Risk of crushing to hands and fingers...

  • Page 20: Maintenance

    6. Maintenance 6.1 Cleaning - Thoroughly clean the conveyor belt once a week. Note - Do not use a steam jet for cleaning. 6.2 Care - There is no care required for motor and belt. 6.3 Retightening of the belt - This will be necessary if the driving roller is idling °...
  • Page 21 6.4 Belt runs Non-Concentrically - see 6.3 6.5 Changing the Conveyor Belt - Remove the return roller (key 13.1) - Loosen the belt by the straining screws (key 6). - Unscrew the deflection roller and take it off. - Push the deflection roller from underneath as far as possible towards the centre of the belt.

  • Page 22: Malfunctions

    Malfunctions Problem Cause Solution 7.1 Belt does not Transported material has Remove this material! have enough collected underneath the belt power Conveyor belt has sunken in Prop up the conveyor belt as the underground needed! Transported material has Remove this material! slipped between the rails and the belt.

  • Page 23: Periodic Control Check

    8. Periodic control check 8.1. Control check of the wear sheet metals - On points 20, 21, 22, a riveted wear sheet metal is located under the plastic conveyor belt, on each corner point of the base frame. - Have a look under the conveyor belt once a month an check the wear of the metal sheets.

  • Page 24: Accessories

    9. Accessories 9.1 Adding the Support Legs Insert the transverse bar (key 18) into the tubes provided (key 2). Attention! Spring retention (key 15) must snap in! Fix the legs on the left and right hand side onto the transverse bar (key 18). Screw on the clips (key 16) only slightly.

  • Page 26: Guarantee

    10. Guarantee The guarantee time is 12 months. The following wearing parts you will get only in guarantee, when the wearing is not due to working conditions. Wearing parts are parts, which will be worn out in working conditions due to intended use of a machine.
  • Page 27 Declaration of Conformity This EC Declaration of Conformity is valid for the following machine: LISSMAC LIBELT 600 and LIBELT 600 T conveyor belts. We declare under our sole responsibility that this product complies with the following directives: 2006/42/EC, 2014/30/EU. This declaration refers only to the machine in the condition in which it was placed on the market;...

This manual is also suitable for:

Libelt 600 t

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