Sealey AK453X.V3 Manual

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Refer to Wear protective
instruction gloves
manual
1. SAFETY
WARNING! Disconnect the grease pump from the air supply before changing accessories, servicing or performing any maintenance.
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WARNING! Ensure correct air pressure is maintained and not exceeded. Recommended pressure 115psi.
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WARNING! Turn off air supply and de-pressurise the control nozzle before removing the pump unit from any installation or mobile
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system. Failure to comply with this instruction may damage the unit and will invalidate your warranty.
WARNING! DO NOT tamper with or open pump unit. To do so will invalidate your warranty.
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Maintain pump in good condition (use an authorised service agent).
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Replace or repair damaged parts. Check the grease bucket to ensure it is not damaged. A damaged grease bucket will cause the follower
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plate to jam.
Use recommended parts only. Non authorised parts may be dangerous and will invalidate the warranty.
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Wear appropriate protective clothing. When handling lubricants refer to manufacturer's instructions and conform to local regulations.
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Use the pump in an appropriate working area for its function. Keep area clean and tidy and free from unrelated materials and ensure
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there is adequate lighting.
Keep air hose away from heat, oil and sharp edges. Check air hose for wear before each use, and ensure that all connections are secure.
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Maintain correct balance & footing. Ensure floor is not slippery, wear non slip shoes.
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Keep children and unauthorised persons away from the working area.
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Dispose of waste grease in accordance with local authority regulations.
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When not in use ensure the air supply is turned off.
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When not in use, disconnect the unit from the air supply. Clean the unit and store in a dry, safe, childproof location.
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DO NOT allow unauthorised persons to operate the pump.
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DO NOT point grease gun at yourself, other persons or animals.
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DO NOT pull the grease pump unit by the hoses, or yank the hose from the air supply.
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DO NOT force the pump to achieve a task it was not designed to perform.
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DO NOT operate the pump when you are tired, under the influence of alcohol, drugs or intoxicating medication.
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2. INTRODUCTION
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Fitted with high efficiency 50:1 air motor. Workshop tested reliability. Supplied with safety regulator to prevent over pressurisation of
pump unit. Fitted with a follower plate to prevent pump unit cavitation and ensure a smooth flow of grease. Includes SAE100R2AT rated
grease hose, z-swivel, control valve and bucket trolley. The AK452X.V4 and AK453X.V3 are designed for use with most popular multi-
purpose greases to NLGI No.2 specification made with light to medium base oil viscosities. The flow rate (delivery) performance will vary
dependant upon the lubricant viscosity, temperature, additives, and on the pipelines used.
3. SPECIFICATION
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Model Nos: ....................................... AK452X.V4, AL453X.V3
Bucket capacity AK452X.V4 ...........................................12.5kg
Bucket capacity AK453X.V3 ..........................................50.0kg
Maximum Air Pressure: ............................................... 150psi
Recommended Air Pressure: .......................................115psi
Delivery Pressure: ......................................................5000psi
Grease Delivery: ....................................................1100g/min
Air Consumption: ........................................................... 6cfm
Air inlet ........................................................... 1/4"BSP Female
Material outlet ................................................. 1/4"BSP Female
AK452X.V4 Nett Weight ...............................................19.03kg
AK453X.V3 Nett Weight ...............................................19.76kg
4. ASSEMBLY
4.1. Contents.
4.1.1. Remove items from carton and identify pieces from contents list above using fig.1 and
fig.2 as a reference.
4.1.2. Contact your supplier immediately if any pieces are missing or damaged.
© Jack Sealey Limited
AIR OPERATED GREASE PUMP
MODEL NO:
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protection clothing
Original Language Version
AK452X.V4, AK453X.V3
A PLATFORM
B HANDLE
C SUPPORT BRACKET
D SECURING HOOK
E GRUB SCREW
F WHEEL ASSY.
G CASTOR
AK452X.V4, AK453X.V3
fig.1
Issue 3 (H, F) 06/07/18