KTM Freeride E-SM 2015 Setup Instructions
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KTM Freeride E-SM 2015 Setup Instructions

KTM Freeride E-SM 2015 Setup Instructions

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SETUP INSTRUCTIONS
2015
Freeride E‑SM
Art. no. 3213504en

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Summary of Contents for KTM Freeride E-SM 2015

  • Page 1 SETUP INSTRUCTIONS 2015 Freeride E‑SM Art. no. 3213504en...
  • Page 3 KTM accepts no liability for delivery options, devi- ations from illustrations and descriptions, misprints, and other errors.

  • Page 4: Means Of Representation

    Indicates work requiring expert knowledge and technical understanding. In the interest of your own safety, only have these jobs performed by correspondingly trained KTM technical personnel. All work identified by this symbol requires a level 1 qualification for high-voltage systems. Only this qualification authorizes you to perform non-electro-technical work on a vehicle or on units with a high-voltage system.

  • Page 5: Safety Advice

    Work rules The KTM PowerPack does not contain any parts that require maintenance. Do not open the KTM PowerPack under any circumstances. Special tools are necessary for certain tasks. The tools are not a component of the vehicle, but can be ordered using the number in parentheses.
  • Page 6 It is not necessary to mount all of the parts in the separate enclosure for the vehicle to operate correctly. However, homologation will not apply if not all parts from the separate enclosure are mounted. – Remove the KTM PowerPack. p. 17) – Have a lift stand available.
  • Page 7 SETUP – Position the front fender and mount and tighten the screws. Guideline Remaining screws, chassis 10 Nm (7.4 lbf ft) C00867-01 – Release the axle clamp screws and remove the wheel spindle. – Install the front wheel. p. 11) M00696-01 –...
  • Page 8 SETUP – Connect all plug-in connectors to the connector retainer. Info Make sure the cables and wiring are positioned correctly. C00865-01 –  Position turn signal indicator lamp C00866-10 – Mount the handlebar cushion. M00697-01 – Take off the electrical compartment. –...
  • Page 9 16) – Install the 12 V battery. p. 19) – Unpack and mount the KTM PowerParts included in the delivery (optional). Info Read the accompanying KTM PowerParts fitting instructions. – Apply the label included in the delivery (optional). C00740-01 –...
  • Page 10 Position all controls in their exact positions on the handlebar. Tighten all screws. – Carry out the unlocking procedure for the KTM PowerPack. ( p. 13) – Prepare the vehicle according to the specifications in the KTM Dealer.net for han- dover to the customer. C00874-01...

  • Page 11: Deactivating The Vehicle

    Fold the seat up. p. 12) – Remove the KTM PowerPack. p. 17) – Ascertain that the KTM PowerPack is at zero potential. p. 21) – Ascertain that the discharge plug is de-energized. p. 22) – Mount the covering cap.
  • Page 12 Remove the key. K00037-01 Mounting the covering cap Note Material damage Components damaged or destroyed by water or dirt. – Mount the covering cap if you have removed the KTM PowerPack. Preparatory work – Deactivate the vehicle. p. 9) – Fold the seat up.
  • Page 13 – Remove the motorcycle from the lift stand. p. 9) – Install the KTM PowerPack. p. 18) – Perform an equipotential bonding check (KTM PowerPack installed). p. 22) – Lock the seat. p. 12) Installing the front wheel Warning Danger of accidents Reduced braking efficiency due to oil or grease on the brake discs.
  • Page 14 Screw, fork stub 15 Nm (11.1 lbf ft) Finishing work – Install the KTM PowerPack. p. 18) – Perform an equipotential bonding check (KTM PowerPack installed). p. 22) – Lock the seat. p. 12) Folding the seat up – ...

  • Page 15: Positioning The Battery Charger

    Ensure that no fluids flow or drip onto the battery charger. Warning Risk of injury If the battery charger is used incorrectly, its intrinsic safety cannot be guaranteed. The battery charger is only suitable for use with a KTM PowerPack. – Only use the battery charger with a KTM PowerPack.

  • Page 16: Checking Residual Current Protection Switch

    The KTM PowerPack will continue to be recharged, however the 12 V battery will stop recharging. Info When the left LED in the charge level indicator on the battery charger flashes, then the KTM PowerPack is ready for use. How- ever, its full capacity will not yet be available.
  • Page 17 SERVICE WORK Info When the temperature of the KTM PowerPack exceeds the permitted value during charging, the battery charger will stop the charging process. All LEDs and the LEDs for the current charge level light up alternately every second. As soon the temperature of the KTM PowerPack returns to the permitted range, the charging process continues automatically.
  • Page 18 – Do not dispose of batteries with the household waste. Dispose of a defective battery in an environmentally friendly manner. Give the battery to your authorized KTM dealer or dispose of it at a collection point for used batteries. Info Even when there is no load on the battery, it discharges steadily.
  • Page 19 Risk of injury There is a risk of electric shock when working on high-voltage components. Work on high-voltage components require special training, qualifications and tools. – Work which has not been described and explained may only be performed by correspondingly trained KTM specialists. – Do not open the electric motor or the KTM PowerPack.

  • Page 20: Installing The Ktm Powerpack

    Note Material damage Components damaged or destroyed by water or dirt. – Before installing the KTM PowerPack, check that the battery discharge plug on the electric motor and the battery discharge socket on the KTM PowerPack are clean. – Check the battery discharge plug form ring.
  • Page 21 Do not dispose of batteries with the household waste. Dispose of a defective battery in an environmentally friendly manner. Give the battery to your authorized KTM dealer or dispose of it at a collection point for used batteries. Preparatory work –...
  • Page 22 – Refit the headlight mask with the headlight. p. 20) – Install the KTM PowerPack. p. 18) – Perform an equipotential bonding check (KTM PowerPack installed). p. 22) – Lock the seat. p. 12) – Check the headlight setting. p. 21) 4.21...

  • Page 23: Checking The Headlight Setting

    A change in weight on the vehicle may require a correction of the headlight range. 4.24 Ascertaining that the KTM PowerPack is at zero potential Warning Risk of injury The measuring points could be live. – Use personal protective equipment and follow safety precautions.
  • Page 24 309699-10 Finishing work – Mount the covering cap. p. 10) 4.26 Performing an equipotential bonding check (KTM PowerPack installed) Warning Risk of injury The measuring points could be live. – Use personal protective equipment and follow safety precautions. Condition The KTM PowerPack has been removed.
  • Page 25 Spray silicone spray onto the new form ring. – Mount the form ring. 311525-10 Finishing work – Install the KTM PowerPack. p. 18) – Perform an equipotential bonding check (KTM PowerPack installed). p. 22) – Lock the seat. p. 12)

  • Page 26: Technical Data

    Screw, shock absorber adjusting ring 5 Nm (3.7 lbf ft) – Screws, throttle grip 3 Nm (2.2 lbf ft) – KTM PowerPack attachment 10 Nm (7.4 lbf ft) – Remaining nuts, chassis 10 Nm (7.4 lbf ft) – Remaining screws, chassis 10 Nm (7.4 lbf ft)

  • Page 27: Auxiliary Substances

    AUXILIARY SUBSTANCES Long-life grease Recommended supplier Motorex ® – Bike Grease 2000...
  • Page 28 *3213504en* 3213504en 03/2016 KTM Sportmotorcycle GmbH 5230 Mattighofen/Austria Photo: Mitterbauer/KTM http://www.ktm.com...

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