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MINDS-I Super Rover Kit 2-in-1 Assembly Instructions Manual

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CKE-AV06-002
Super Rover Kit
2-in-1
Helpful instructional videos available at:
mindsirobotics.com

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Summary of Contents for MINDS-I Super Rover Kit 2-in-1

  • Page 1 CKE-AV06-002 Super Rover Kit 2-in-1 Helpful instructional videos available at: mindsirobotics.com...
  • Page 3 MINDS-i® PRODUCT SAFETY INFORMATION When safety precautions are followed, your MINDS-i® system will provide years of enjoyment. Use care and good sense at all times when operating this product. Failure to use your system in a safe, sensible manner can result in injury or damage to property. You and you alone must insure that the instructions are carefully followed and all safety precautions are obeyed.
  • Page 4 Depending on the products ordered and the destination of the order, certain shipping services may not be available. MINDS-i® will not be responsible for pricing errors and may cancel the order. Orders will not be shipped until all Credit Card information is verified and matched.

  • Page 5: Parts Inventory

    PARTS INVENTORY PAGE 1 1:3 SCALE 15-BEAM 8-BEAM 11-45 BEAM 6-45 BEAM 14-BEAM 7-BEAM 10-45 BEAM 5-45 BEAM 13-BEAM 6-BEAM 9-45 BEAM 4-45 BEAM 12-BEAM 5-BEAM 8-45 BEAM 3-45 BEAM 11-BEAM 4-BEAM 7-45 BEAM 2-45 BEAM x129 10-BEAM 3-BEAM 3-LOCK 2-LOCK 1.5-LOCK 9-BEAM...
  • Page 6 5,000 RPM MOTOR DUAL MOTOR BATTERY CABLE 1/16” ALLEN WRENCH 3/32” ALLEN WRENCH 0.050” ALLEN WRENCH BADLANDS 2.2” TIRE & DESPERADO WHEEL 3” SERVO WHEEL RACECAR WHEEL 1/4” FLAT WRENCH CROSS WRENCH 1 PHILLIPS SCREWDRIVER MINDS-i TOOL - 4 -...
  • Page 7 PARTS INVENTORY PAGE 3 1:1 SCALE #4-40 x 3/8” SCREW #4-40 NUT #4 WASHER #4-40 x 3/4” THREAD ROD ROD END BALL U-JOINT SET SCREW 6x12x4mm BEARING #4-40 x 1” THREAD ROD #4-40 x 1/2” SCREW SHOCK MOUNT 3/16” BALL STUD M5 WASHER 10x15x4mm BEARING #4-40 x 1-1/2”...
  • Page 8 PARTS INVENTORY PAGE 4 1:3 SCALE ARDUINO BASE PLATE ARDUINO UNO IR DISTANCE SENSOR PING))) SENSOR 3-PIN CABLE FLAT TO LATCH PUSH BUTTON SENSOR SHIELD 3-PIN CABLE FLAT TO SEPARATE QTI SENSOR ARDUINO COVER USB CABLE ARDUINO BATTERY HARNESS SERVO CABLE MALE TO MALE SERVO CABLE MALE TO FEMALE 5x5 IR PANEL VOLTAGE REGULATOR...

  • Page 9: Panel Lock

    CONNECTOR ASSEMBLY AND USAGE HELPFUL INSTRUCTIONAL VIDEOS AVAILABLE AT: www.mymindsi.com 1.5-LOCK 2-LOCK 3-LOCK PANEL LOCK 2-ROTATE 3-ROTATE - 7 -...
  • Page 10 - 8 -...
  • Page 11 - 9 -...
  • Page 12 - 10 -...
  • Page 13 MOTOR CASE ASSEMBLY HELPFUL INSTRUCTIONAL VIDEOS AVAILABLE AT: www.mindsieducation.com MOTOR CASE A MOTOR CASE B 6x12x4mm BEARING - 11 -...
  • Page 14 MOTOR SHAFT 58T 32P SPUR GEAR #4-40 x 3/8” SCREW #4-40 NUT - 12 -...
  • Page 15 BE SURE TO ALIGN THE SET SCREW WITH THE FLAT SPOT ON THE MOTOR SHAFT THEN TIGHTEN PINION SET SCREW 5,000 RPM MOTOR 10T 32P PINION GEAR PINION SET SCREW MOUNT PINION GEAR FLUSH WITH END OF MOTOR SHAFT M3x6mm SCREW M3 WASHER DO NOT TIGHTEN - 13 -...
  • Page 16 #4-40 x 3/4” SCREW #4-40 NUT #4 WASHER ADJUST MOTOR SCREWS UNTIL GEARS MESH SMOOTHLY, THEN TIGHTEN WHEN ALIGNING THE GEARS TOGETHER MAKE SURE THEY ARE ABOUT A PAPER’S THICKNESS APART SO THEY MESH SMOOTHLY. DO NOT LEAVE THEM LOOSE OR PRESS THEM TOO TIGHT TOGETHER OR IT MAY DAMAGE THE GEARS OR PUT TOO MUCH STRESS ON THE MOTOR.

  • Page 17: Differential Assembly

    DIFFERENTIAL ASSEMBLY HELPFUL INSTRUCTIONAL VIDEOS AVAILABLE AT: www.mymindsi.com KIT INCLUDES DIFFERENTIAL SHIMS -NOT USED BEST FOR: HANDLING RING GEAR DIFFERENTIAL SPOOL DIFFERENTIAL CARRIER CARRIER SHAFT BEST FOR: CARRIER SCREW TRACTION OUTPUT GEAR SHAFT NOT RECOMMENDED FOR 6x6 SPIDER GEAR - 15 -...

  • Page 18: Pinion Gear

    PINION GEAR 6x12x4mm BEARING DIFFERENTIAL CASE 10x15x4mm BEARING - 16 -...
  • Page 19 NOTE: MAKE SURE TO MARK WHICH SIDE THE RING GEAR IS ON FOR FUTURE REFERENCE. #4-40 x 3/4” SCREW #4 WASHER #4-40 NUT NOTE: MAKING SURE THE SCREW HEADS ARE ON THE SAME SIDE AS THE RING GEAR IS AN EASY WAY TO REMEMBER WHICH SIDE IT’S ON.
  • Page 20 - 18 -...
  • Page 21 CENTER DIFFERENTIAL ASSEMBLY HELPFUL INSTRUCTIONAL VIDEOS AVAILABLE AT: www.mymindsi.com RING GEAR DIFFERENTIAL CARRIER CARRIER SHAFT CARRIER SCREW OUTPUT GEAR SHAFT SPIDER GEAR - 19 -...
  • Page 22 PINION GEAR 6x12x4mm BEARING CENTER DIFFERENTIAL CASE 10x15x4mm BEARING - 20 -...
  • Page 23 NOTE: MAKE SURE TO MARK WHICH SIDE THE RING GEAR IS ON FOR FUTURE REFERENCE. #4-40 x 3/4” SCREW #4 WASHER #4-40 NUT NOTE: MAKING SURE THE SCREW HEADS ARE ON THE SAME SIDE AS THE RING GEAR IS AN EASY WAY TO REMEMBER WHICH SIDE IT’S ON.
  • Page 24 NOTICE: THE ORENTATION OF THE DIFFERENTIALS IS VERY IMPORTANT. MAKE SURE TO PAY CLOSE ATTENTION TO THE ASSEMBLY OF THE DIFFERENTIALS, ESPECIALLY WHICH SIDE THE RING GEAR IS ON, AS IT DETERMINES THE WHEELS DIRECTION OF ROTATION. REFER TO THIS DIAGRAM WHEN ATTACHING THE AXLES TO THE FRAME, INSURING THE RING GEARS ARE IN THE APPROPRIATE LOCATIONS.

  • Page 25: Wheel & Tire Assembly

    WHEEL & TIRE ASSEMBLY BADLANDS 2.2” TIRE DESPERADO WHEEL - 23 -...
  • Page 26 NOTE: MAKE SURE BOTH SIDES OF THE TIRE ARE PROPERLY SEATED ON THE RIM. OPTIONAL: IF YOU WOULD LIKE TO GLUE YOUR TIRES DOWN, PLACE A SMALL BEAD OF CA GLUE BETWEEN THE WHEEL AND TIRE. BE SURE TO PLACE TIRE BEAD BACK ONTO THE RIM PROPERLY.
  • Page 27 - 25 -...

  • Page 28: Front Axle

    FRONT AXLE 6-DRIVELINE M5 WHEEL END SHAFT U-JOINT SET SCREW - 26 -...
  • Page 29 AXLE HOUSING STEERING BRACKET 1.5-LOCK STEERING BAR STEERING PLATE #4-40 x 3/8” SCREW - 27 -...
  • Page 30 AXLE HOUSING SERVO MOUNT TRANSITION 3-LOCK HS-485HB SERVO SERVO BUSHING SERVO BUSHING SLEEVE - 28 -...
  • Page 31 #2-32 x 5/8” SCREW #2 WASHER 12-BEAM 90mm SHOCK #4-40 x 1-3/8” SCREW #4 WASHER ROD END BALL CLEARANCE THREAD INTERFERENCE THREAD ADAPTER ADAPTER - 29 -...
  • Page 32 12-BEAM FRONT WHEEL HUB FRONT WHEEL KNUCKLE 3-ROTATE 6x12x4mm BEARING - 30 -...
  • Page 33 3-ROTATE 3/16” BALL STUD - 31 -...
  • Page 34 #4-40 x 3-3/4” THREAD ROD 23mm BALL CUP 1:1 SCALE - 32 -...
  • Page 35 #4-40 x 1” THREAD ROD 18mm BALL CUP 1:1 SCALE STEERING SERVO HORN 3/16” BALL STUD - 33 -...
  • Page 36 NOTE: REFER TO RADIO CONTROL SYSTEM INSTRUCTION MANUAL FOR PROPER SERVO SET-UP AND ADJUSTMENT SERVO HORN SCREW - 34 -...
  • Page 37 DUAL TRANSITION 1.5-LOCK 14mm WHEEL NUT 2.5x10mm DOWEL PIN - 35 -...
  • Page 38 REAR AXLE 6-DRIVELINE M5 WHEEL END SHAFT U-JOINT SET SCREW - 36 -...
  • Page 39 AXLE HOUSING STEERING BRACKET 1.5-LOCK STEERING BAR STEERING PLATE #4-40 x 3/8” SCREW - 37 -...
  • Page 40 AXLE HOUSING SERVO MOUNT TRANSITION 3-LOCK HS-485HB SERVO SERVO BUSHING SERVO BUSHING SLEEVE - 38 -...
  • Page 41 #2-32 x 5/8” SCREW #2 WASHER 12-BEAM 90mm SHOCK #4-40 x 1-3/8” SCREW #4 WASHER ROD END BALL CLEARANCE THREAD INTERFERENCE THREAD ADAPTER ADAPTER - 39 -...
  • Page 42 12-BEAM FRONT WHEEL HUB FRONT WHEEL KNUCKLE 3-ROTATE 6x12x4mm BEARING - 40 -...
  • Page 43 3-ROTATE 3/16” BALL STUD - 41 -...
  • Page 44 #4-40 x 3-3/4” THREAD ROD 23mm BALL CUP 1:1 SCALE - 42 -...
  • Page 45 #4-40 x 1” THREAD ROD 18mm BALL CUP 1:1 SCALE STEERING SERVO HORN 3/16” BALL STUD - 43 -...
  • Page 46 NOTE: REFER TO RADIO CONTROL SYSTEM INSTRUCTION MANUAL FOR PROPER SERVO SET-UP AND ADJUSTMENT SERVO HORN SCREW - 44 -...
  • Page 47 DUAL TRANSITION 1.5-LOCK 14mm WHEEL NUT 2.5x10mm DOWEL PIN - 45 -...
  • Page 48 MIDDLE AXLE 7-DRIVELINE M5 WHEEL END SHAFT U-JOINT SET SCREW - 46 -...
  • Page 49 AXLE HOUSING TRANSITION 2-BEAM 3-LOCK 12-BEAM 90mm SHOCK #4-40 x 1-3/8” SCREW #4 WASHER ROD END BALL CLEARANCE THREAD INTERFERENCE THREAD ADAPTER ADAPTER - 47 -...

  • Page 50: Rear Wheel Hub

    12-BEAM REAR WHEEL HUB 3-ROTATE 6x12x4mm BEARING - 48 -...
  • Page 51 3-ROTATE DUAL TRANSITION 1.5-LOCK - 49 -...
  • Page 52 14mm WHEEL NUT 2.5x10mm DOWEL PIN - 50 -...
  • Page 53 15-BEAM 13-BEAM 12-BEAM 2-LOCK 2-LOCK - 51 -...
  • Page 54 9-BEAM DUAL TRANSITION 2-LOCK 11-BEAM 9-BEAM 3-LOCK 2-LOCK - 52 -...

  • Page 55: Support Arm

    2-LOCK SUPPORT ARM 2-LOCK 2-ROTATE - 53 -...
  • Page 56 2-45 BEAM 3-LOCK TRANSITION 3-LOCK - 54 -...
  • Page 57 2-LOCK 8-DRIVELINE 1-DRIVELINE U-JOINT SET SCREW - 55 -...

  • Page 58: Battery Cap

    15-BEAM 12-BEAM 2-LOCK BATTERY CAP TRANSITION 2-LOCK - 56 -...
  • Page 59 3-LOCK 3-LOCK 2-LOCK - 57 -...
  • Page 60 3-45 BEAM 3-LOCK TRANSITION 3-LOCK - 58 -...

  • Page 61: Shock Mount

    13-BEAM #4-40 x 1-3/8” SCREW #4 WASHER SHOCK MOUNT CLEARANCE THREAD ADAPTER INTERFERENCE THREAD ADAPTER 2-LOCK - 59 -...
  • Page 62 BADLANDS 3.8” TIRE & DESPERADO WHEEL M5 WASHER M5 NUT - 60 -...
  • Page 63 - 61 -...
  • Page 64 REFER TO RADIO TRANSMITTER MANUAL AND FOLLOWING DIAGRAMS FOR PROPER INSTALLATION AND SET-UP. USING THE WIRE TIES AND DOUBLE-SIDED TAPE PROVIDED, PLACE THE ELECTRONIC COMPONENTS ON THE FRAME SO THAT THEY ARE SECURE AND OUT OF THE WAY OF MOVING PARTS. BATTERY mAh______÷CHARGER mA______= ESTIMATED CHARGE TIME (IN HOURS) - 62 -...
  • Page 65 - 63 -...
  • Page 66 - 64 -...

This manual is also suitable for:

Cke-av06-002

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