RJG LYNX PZ/LX8F-S-lD Product Manual

Eight-channel piezoelectric sensor adapter with mold id

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PRODUCT MANUAL
PRODUCT MANUAL
Lynx™ Eight‑Channel
Piezoelectric Sensor Adapter
with Mold ID
PZ/LX8F‑S‑ID
Training and Technology for Injection Molding

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Summary of Contents for RJG LYNX PZ/LX8F-S-lD

  • Page 1 PRODUCT MANUAL PRODUCT MANUAL Lynx™ Eight‑Channel Piezoelectric Sensor Adapter with Mold ID PZ/LX8F‑S‑ID Training and Technology for Injection Molding...
  • Page 2 PRINT DATE 12.12.2022 REVISION NO.
  • Page 3: Table Of Contents

    PRODUCT MANUAL Lynx™ Eight‑Channel Piezoelectric Sensor Adapter with Mold ID PZ/LX8F‑S‑ID INTRODUCTION DISCLAIMER PRIVACY ALERTS ABBREVIATIONS PRODUCT DESCRIPTION APPLICATIONS MULTI‑CHANNEL PIEZOELECTRIC SENSOR SYSTEM OPERATION PIEZOELECTRIC SENSORS DIMENSIONS CABLE LENGTHS INSTALLATION INSTALLATION SPECIFICATIONS MOUNTING CONNECTIONS SOFTWARE SETUP Product Manual | Lynx™ Eight‑Channel Piezoelectric Sensor Adapter with Mold ID PZ/LX8F‑S‑ID...
  • Page 4 PZ/LX8F‑S‑ID MAINTENANCE CLEANING & DRIFT REGULAR CLEANING DRIFT TESTING & CALIBRATION SENSOR TESTING WARRANTY RJG, INC. STANDARD WARRANTY PRODUCT DISCLAIMER TROUBLESHOOTING COMMON ERRORS SLOW SENSOR DRIFT READING FAST SENSOR DRIFT/INVALID READING SENSOR DOES NOT COMMUNICATE WITH EDART CUSTOMER SUPPORT RELATED PRODUCTS COMPATIBLE PRODUCTS LYNX CABLES CE‑LX5...
  • Page 5: Introduction

    This guide must be kept available for reference at all times. DISCLAIMER PRIVACY Inasmuch as RJG, Inc. has no control Designed and developed by RJG, Inc. over the use to which others may put Manual design, format and structure this material, it does not guarantee that copyright 2022 RJG, Inc.
  • Page 6 NOTES Lynx™ Eight‑Channel Piezoelectric Sensor Adapter with Mold ID PZ/LX8F‑S‑ID | Product Manual...
  • Page 7: Product Description

    The sensor adapter is connected to the RJG, Inc. eDART or Copilot system, which records and displays the sensor’s measurement for operator aid in process monitoring and control.
  • Page 8: Dimensions

    DIMENSIONS CABLE LENGTHS Lengths must be longer than needed to CABLE LENGTH PART NO. facilitate safe installation and removal of 19.7” 0.5 m C‑PZ/LX4F‑S‑.5M connector from tool to prevent tension on the lead wire; generally, 2–3” (50–75 mm) 39.4” 1.0 m C‑PZ/LX4F‑S‑1M of slack is sufficient.
  • Page 9: Installation

    INSTALLATION The PZ/LX8F‑S‑ID is mounted on a connector PZ‑8, which is mounted on frame‑grounded structure or control panel the mold. Inside the mold, up to eight piezoelectric sensors are connected to using the supplied 8‑32 x 2.5” socket head cap screws (SHCS). The eight‑channel the PZ‑8 using C‑PZ/1645 multi‑channel piezoelectric sensor adapter‑to‑connector piezoelectric sensor cables.
  • Page 10: Installation Specifications

    INSTALLATION SPECIFICATIONS MOUNTING CONNECTIONS 1. Requirements 1. Piezoelectric Sensor Adapter Cable C‑PZ/LX8F‑S The lynx piezoelectric adapter must be mounted on a frame‑grounded structure Attach the C‑PZ/LX8F‑S cable to the to ensure proper operation. The ground eleven‑pin connector of the PZ/LX8F‑S‑ID; potential of the structure must be the same attach the other end of the C‑PZ/LX8F‑S to as the ground required for the eDART or...
  • Page 11: Software Setup

    INSTALLATION SPECIFICATIONS (continued) SOFTWARE SETUP Hardware Signal Change Mold 1. Requirements On→Off Opening The PZ/LX8F‑S‑ID requires a signal from Mold Closing On→Off either a Lynx Sequence Input Module (ID7‑D‑SEQ or ID7‑M‑SEQ), Lynx Proximity Mold ID7‑D‑SEQ On→Off Switch L‑PX, or Lynx Limit Switch L‑LS in Input Fully‑Open order to properly “zero”...
  • Page 12 INSTALLATION SPECIFICATIONS (continued) 2. Software Setup Version 9.4.3 or Higher • The Sensor Type  and Sensor Full Scale  The PZ/LX8F‑S‑ID will appear in the in will automatically populate. the Sensor Locations and Scaling  tool for initial setup in the eDART version 9 •...
  • Page 13 INSTALLATION SPECIFICATIONS (continued) 3. Software Setup Version 10.8 or higher The Mold Sensor Configuration window  The PZ/LX8F‑S‑ID and associated sensors will appear. Fill in the window to complete are set up during the Mold Setup/Inputs  in the eDART version 10 software. setup.
  • Page 14 NOTES Lynx™ Eight‑Channel Piezoelectric Sensor Adapter with Mold ID PZ/LX8F‑S‑ID | Product Manual...
  • Page 15: Maintenance

    Re‑Nu® bake the plate/adapter at 140 °F (60 °C). DRIFT If continuing to experience drift after this, please contact RJG Sales for pricing and Piezoelectric sensors can drift negative lead time on replacement items. (‑) or positive (+). The acceptable drift specification for RJG piezoelectric sensors is 20 pC/minute.
  • Page 16: Testing & Calibration

    WARRANTY optimal operation. RJG, INC. STANDARD WARRANTY SENSOR TESTING RJG, Inc. is confident in the quality and 1. Sensor PreCheck robustness of the PZ/LX8F‑S‑ID, and so are offering a one‑year warranty. RJG’s The Sensor PreCheck provides diagnostics...
  • Page 17: Troubleshooting

    TROUBLESHOOTING COMMON ERRORS 1. Slow sensor drift reading. A sensor reading that slowly rises or falls (positive or negative) from the set zero value. 2. Fast sensor drift/invalid reading. A sensor reading that quickly or rises or falls (positive or negative) from the set zero value, possibly so much that the reading becomes invalid.
  • Page 18: Slow Sensor Drift Reading

    COMMON ERRORS (continued) SLOW SENSOR DRIFT READING If the sensor reading will not remain steady and drifts positive or negative, the sensor, cables, or adapter connectors may be contaminated. To identify the connector(s) with contamination, perform the following: 1. Disconnect sensor from C‑PZ/1645 cable 4.
  • Page 19: Fast Sensor Drift/Invalid Reading

    COMMON ERRORS (continued) FAST SENSOR DRIFT/INVALID READING If the sensor reading drifts quickly and becomes invalid, the sensor, cables, or adapter connectors may be heavily contaminated, or the adapter may have failed. To identify the connector(s) with contamination, perform the following: 1.
  • Page 20: Sensor Does Not Communicate With Edart

    COMMON ERRORS (continued) SENSOR DOES NOT COMMUNICATE WITH EDART If the eDART/CoPilot system is unable to establish communication with the sensor, the cables or adapter may have failed. To identify the failed component, perform the following; 1. Replace the C‑PZ/1645 sensor cable with 3.
  • Page 21: Customer Support

    CUSTOMER SUPPORT Contact RJG’s Customer Support team by phone or email. RJG, Inc. Customer Support P: 800.472.0566 (Toll Free) P: +1.231.933.8170 email: CustomerSupportGroup@rjginc.com www.rjginc.com/support Product Manual | Lynx™ Eight‑Channel Piezoelectric Sensor Adapter with Mold ID PZ/LX8F‑S‑ID...
  • Page 22 NOTES Lynx™ Eight‑Channel Piezoelectric Sensor Adapter with Mold ID PZ/LX8F‑S‑ID | Product Manual...
  • Page 23: Related Products

    RELATED PRODUCTS The PZ/LX8F‑S‑ID is compatible with other RJG, Inc. products for use with the eDART or CoPilot process control and monitoring systems. COMPATIBLE PRODUCTS LYNX CABLES CE‑LX5 The Lynx Cable ( at right) is a polypropylene‑coated cable suited for the heat and stress found in injection molding environments.
  • Page 24: Similar Products

    SIMILAR PRODUCTS RJG, Inc. offers a wide array of piezoelectric cavity pressure sensors and adapters for each application—mold mount, surface mount, single channel, and multi‑channel. LYNX PIEZOELECTRIC MOLD‑MOUNT SENSOR ADAPTER LP/LX1‑M The Lynx Mold‑Mount Piezoelectric Sensor Adapter LP/LX1‑M ( at right) accepts input from a single piezoelectric sensor and 1645 cable to interface with a single CE‑LX5...
  • Page 26 P +39 335 178 4035 P +01 231 947‑3111 sales@it.rjginc.com F +01 231 947‑6403 it.rjginc.com sales@rjginc.com www.rjginc.com MEXICO RJG MEXICO SINGAPORE RJG (S.E.A.) PTE LTD Chihuahua, Mexico Singapore, Republic of P +52 614 4242281 Singapore sales@es.rjginc.com P +65 6846 1518 es.rjginc.com sales@swg.rjginc.com en.rjginc.com...

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