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Table of Contents
Summary of Contents for MSH equipment ATH-W22
- Page 1 Taal: Engels Handleiding Bandenbalanceerapparaat ATH-W22 - AT 150030 ATH-W42 - AT 150031 ATH-W62 - AT 150032 MSH equipment Appelmarkt 7 1681 PE Zwaagdijk-Oost Tel: 0228-561100 Fax: 0228-561112 Mail: info@msh-equipment.nl Website: www.msh-equipment.nl...
- Page 2 USER´S MANUAL ATH W42...
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Page 3: Table Of Contents
INDEX INTRODUCTION ..........................- 3 - General information ........................- 3 - General description ........................- 4 - Technical data ..........................- 7 - Packing ............................- 8 - Scope of delivery........................- 10 - INSTALLATION ..........................- 13 - Place of installation ........................ -
Page 4: Introduction
INTRODUCTION General information THIS MANUAL IS AN INHERENT PART OF THE MACHINE. IT MUST BE READ AND UNDERSTOOD FROM THE OPERATOR. THERE IS NO RESPONSIBILITY FOR DAMAGES, WHICH ARE RESULTING FROM NON-OBSERVANCE OF THIS MANUAL OR THE GUILTY SAFETY REGULATIONS. ATTENTION: Follow the instructions to avoid injuries or damages. -
Page 5: General Description
General description 1. Main switch with emergency stop function for switching on and off 2. Cone holder 3. Weights rack 4. Protective bow 5. Measuring device 6. Balancing shaft 7. Display 8. Operation panel 9. Brake pedal 10. Rim width measuring device (optionally) ®... - Page 6 1) Display INNER unbalance 2) Display OUTER unbalance 3) Indicator: Position of INNER unbalance 4) Indicator: Position of OUTER unbalance 5) Mode indicator 6) Indicator lamp for measuring unit mm or inch 7) Display unbalance STATIC 8) Indicator lamp for measuring unit g or Oz 9) Indicator for weight position ®...
- Page 7 Distance rim to machine Rim width Rim diameter Self-test Switchover DYNAMIC/STATIC Calibration button Optimization program ALU program selection Display of exact unbalance <5g -button -button Switchover for input parameters Do only use your fingers for operating the machine. In no case use sharp objects. ®...
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Page 8: Technical Data
Technical data Maximum wheel weight < 65 kg Rim diameter 12 - 24 inch Rim width 1,5 - 20 inch Maximum wheel diameter 800 mm Balancing accuracy +/- 1 g / 0,1 Oz Accuracy of measurement >99% Cycle time 7 - 12 s Motor 0,25 kW Power supply... -
Page 9: Packing
Packing Check the delivery in presence of the forwarder. Check the goods for visual damages. If something is missing in the scope of delivery (see packing list) note it on the forwarder´s documents and inform your distributor (also in case of visual damages). If there is a damage or if goods are missing refuse delivery, note it also on the documents and inform your distributor. - Page 10 Additionally, there is an accessory package INSIDE the balancing machine. To get access to this package you must tilt the machine slightly and take the carton. If anything is missing in the delivery (see packing list), contact our sales department. ®...
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Page 11: Scope Of Delivery
Scope of delivery Wheel guard Consists of two plastic bows and a frame with handle LED Monitor with support ® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2017 - 10 -... - Page 12 Rim measuring gauge Measuring range diameter: 10 - 23 inches Measuring range width: 3 - 14 inches Packing dimensions: 455 x 430 x 50 mm Wheel guard mechanism screw for wheel guard Packing dimensions: 350 x 230 x 160 mm Accessories box Packing dimensions: 385 x 240 x 280 mm Stick-on counterweight remover...
- Page 13 Balancer shaft Screw for shaft Quick nut Cone 45 – 75 mm Cone 70 – 90 mm Cone 88 – 110 mm Cone 105 – 130 mm Adaptor-Ring for big cone 105 – 130 mm ® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2017 - 12 -...
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Page 14: Installation
INSTALLATION Place of installation Admitted operation temperature: 0-50 °C Maximum admitted air humidity: ≤85% at 30 °C Height over sea level: ≤1000m Power connection and ground cable (see technical data) could be made in form of plug device (socket and plug) or a fixed connection. Necessary supply lines: see technical data The installation of the machine is not allowed in wet rooms as well as in rooms with a risk of... -
Page 15: Mounting
Mounting This manual is not to be mounting instructions but only as a help for skilled technicians. For the following works, suitable clothes must be worn and individual safety devices must be made. An incorrect mounting and setting excludes warranty and liability. 1. - Page 16 3. Mounting of balancing shaft Clean the adaptor before mounting the balancing shaft !!! Before fixing it must be payed attention to that both markings fit together!!! Now fix the balancing shaft to the clamping cup with the attached screw. ®...
- Page 17 4. Mounting of protective bow Remove the top cover of the wheel cover mechanism. Fix this by using the four attached screws, washers and spring rings on the machine. Connect the mechanism on the machine and attach the top cover. Remove the handle bar on the frame of wheel cover.
- Page 18 Place at first the back part of the wheel cover on the frame of the wheel cover. After this place the complete part on the shaft of the wheel cover mechanism. Place now the front part of the cover on the frame Connect the both parts and fix them by using the attached screws.
- Page 19 5. Installation of the display Fix the support of display by using the four attached screws on the machine body. Remove the top two screws of the cover to add the cables into the cable canal. Connect now the cables on the machine. Fix the monitor on the support by using the attached screws.
- Page 20 Now fix the measuring gauge with two hexagon socket screws on the frame of the protective bow. Now fix the connection cable with wire straps on the frame… ® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2017 - 19 -...
- Page 21 …and connect it following on the middle connection of the machine. 7. Activate the width measuring gauge To get access to the settings you must use the shown procedure. 1. At first push the C-Button after this push additionally the T- Button 2.
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Page 22: Setting And Calibration
SETTING AND CALIBRATION System setting By means of the system setting the basic settings can be determined. Display of unbalance g / Oz Automatic start when closing the protective bow on / Out Calibration of automatic measuring device (2D) Calibration of second automatic measuring device (Optionally 3D) Calibration program HID program ®... -
Page 23: Calibration Of Piezo Transducer
Calibration of piezo transducer The machine MUST BE calibrated after the fixing and minimum before the season or after a longer standstill. Clamp an already balanced wheel (14” or 15“) and input the parameters (see Utilization, item 4). For getting into the calibration system you must press the adjacent key combination: 1. - Page 24 4. Place the measuring gauge on the position “100mm” 5. Press the button ALU 6. In the display appears [CAL] – [215] 7. Place the measuring gauge on the position “215mm”. Hereby you must take the head of the measuring gauge on the bowl of the balancing shaft.
- Page 25 Service calibration of width measuring gauge (optionally) 1. Press the key combination STOP + OPT 2. Then the adjacent display appears 3. Place the width measuring gauge on the clamping hood 4. Press the button ALU 5. In the display appears [CAL] – [200] 6.
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Page 26: Operation
OPERATION Operation instruction WHEEL BALANCER RISKS FOR HUMAN AND ENVIRONMENT • Risk of tilting or slipping of the machine • Risk of slackened wheels • Risk of flying away dirt or dust particles • Risk of loose hanging clothing or long hair •... -
Page 27: Safety Instructions
Safety instructions Only skilled persons can operate the machine. If the operator makes unauthorized alterations and/or changes on the machine the CE verification is invalidated and ATH-Heinl is excluded from liability for damages resulting from such alterations and/or changes. Safety devices are not allowed to be removed or to be taken out of operation Only use the machine according to its intended and specified use. -
Page 28: Utilization
Utilization 1. Self-diagnostic After switching-on the machine makes a self- diagnostic and changes then automatically into the mode „Dynamic” 2. Mounting the wheel Choose a suitable cone to centre the wheel on the balancing adaptor. As shown below there are 2 simple possibilities to clamp the wheel. a. - Page 29 3. Choose of balancing mode Dynamic – Mode (Standard): This function determines the radial and lateral runout of a light alloy or steel rim. The balancing weights will be placed on the outer and inner side of the clamped wheel. Static –...
- Page 30 4. Input of wheel parameters a) Basically: In the motorcycle mode must be used an optional test prod (+100 mm). ® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2017 - 29 -...
- Page 31 b) Wheel parameters and input for calculating the unbalance: In the modes DYN, STA and ALU1 the following data must be entered: [A] Distance from wheel to machine [B] Rim width [D] Rim diameter Input the values by place the measuring gauge on the rim.
- Page 32 Starting balancing process Starting of the balancing process by pressing the button START or closing the protection bow. Turn the wheel until all diodes in the display illuminate. Now the weight must be placed on the wheel. The machine offers you the following help for the exact positioning: Internal External...
- Page 33 After this appears in the display SPO – -1-. Turn now the wheel until the left spoke are at the position 12 o´clock. Confirm now this position with ALU. After this appears in the display SPO – -2- . Turn now the wheel until the right spoke are at the position 12 o´clock.
- Page 34 Turn the wheel further until all diodes illuminate again for the outer position for localizing the second value, in doing so the corresponding value will be displayed. Now place the weight on the measuring gauge and put it by means of it on the rim. b) Optimization With this OPT function it is possible, to minimize the static unbalance of the wheel.
- Page 35 Following the wheel can be clamped again on the wheel balancer, in doing so pay attention to the marking on the clamping cup. Starting of the balancing process by pressing the button START or closing the protection bow. After this you will see the possible optimization. After this turn the wheel on the machine until the displays show the attached figure.
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Page 36: Maintenance
MAINTENANCE Reparation works are only allowed to be done by authorized service partners or, after consulting ATH, by the customer. Before maintenance and reparation works the machine must be switched off from the power supply. (Main switch off, disconnect plug). There must be taken measures against switching on. Works on the electrical parts respectively the supply lines are only allowed to be done by skilled personal/technicians. -
Page 37: Troubleshooting
Troubleshooting Errors Reason Remedy Wheel balancer is not correct Check anchoring fixed on the floor Wrong calibration Make calibration newly Balancing shaft not fix Check fixation of balancing shaft Different balancing results Shaft deformed Check balancing shaft Piezo transducer not fix Check fixation of piezo respectively defect transducer or exchange... -
Page 38: Maintenance And Service Instructions
Maintenance and service instructions Adjustment of drive belt tension 1. Take off carefully the cover (weights rack). 2. Loosen the fixing screws of the motor. 3. Slide the motor with the clamping screw, thus pay attention to the correct belt tension. 4. -
Page 39: Declaration Of Conformity
DECLARATION OF CONFORMITY Declaration of conformity Type Wheel balancer ATH W42 The following EG-directives are considered: 2006/42/EC (Machine-Directive) EN ISO 12100:2010 The following harmonized standards are applied: EN 60204-1:2006/AC:2010 ATH-Heinl GmbH &Co. KG Kauerhofer Street 2 Manufacturer: 92237 Sulzbach-Rosenberg GERMANY SGS Supervice Gözetme Etüd Kontrol Servisleri A.S. -
Page 40: Warranty Note
WARRANTY NOTE Dealer address: Customer address: Company (eventually Customer Number) Company (eventually Customer Number) Contact person Contact person Street: Street: ZIP code & Town: ZIP code & Town: Tel. & Fax: Tel. & Fax: e-Mail: e-Mail: Manufacturer & model Serial number Year of manufacture Reference number Description of the message:... - Page 41 Scope of product warranty - five years on machine structure - the warranty in the context of conventional circumstances/use for power supplies, hydraulic cylinder and all other wear parts as turntable, rubber plates, ropes, chains, valves, switches and so on is limited to one year - ATH-Heinl repairs or replaces the returned parts within the warranty time after own examination The warranty does not extend to ...
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Page 42: Spare Part Book
SPARE PART BOOK ® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2017 - 41 -... -
Page 43: Machine
Machine ® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2017 - 42 -... - Page 44 ATH # Reference Description Note RSB0005 0520230040 Wheel Hood Assembly RKA0103 020602066 Weight Tray RDA0001 0520211070 Display Assembly RSP0002 0520210010 Power Board RGE0003 0530203520 Cabinet RKH0085 020601008 Cone Handle 030201172 SHCS M14x60 RMA0001 0520204020 Distance Arm Assembly RSM0007 0520202020 Hood Mounting Assembly RGW0062 0520201060 Main Shaft/Spindle...
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Page 45: Display
Display ATH # Reference Description Note RSF0155 020601188 Display Panel; 15S RKA0105 020601194 Display Front Cover 15S1 convex 030204001 Cross recessed pan head screw M3x16 GB/T 818-2000 RDP7000 021006035 Computer/Display Board 030204001 Cross recessed tapping screw ST2.9x8 GB 845-1985 RKP0108 0530211214 Display Liner 030204001... -
Page 46: Accessory
Accessory ATH # Reference Description Note RAF0033 0530201001 Spacer Ring RKO0085 0530201008 Cone 45-75 mm RKO0086 0530201010 Cone 70-90 mm RKO0087 0530201011 Cone 88-110 mm RKO0088 0530201012 Cone 105-130 mm RGL0065 020101001 Quick Nut Cup Cover RDH0034 020601001 Quick Nut Cup RKE0192 020601002 Quick Nut Cover... -
Page 47: Hood Mounting
Hood Mounting ATH # Reference Description Note RSM0001 0530208004 Hood Mounting Assembly Cover RSM0002 0530208001 Hood Mounting Assembly Bracket RSM0003 0530208008 Hood Rotating Shaft RSM0004 020601035 Hood Shaft Bushing RSM0005 020703001 Hood Spring 030604115 Snap Ring 38mm GB 894.2-86 V－156－1C25 RMS6000 021006031 Hood Switch... -
Page 48: Hood
Hood ATH # Reference Description Note RSB0006 020602029 Wheel Hood Cover; Folded 030201364 Cross recessed pan head screw M5x12 GB/T 818-2000 RSB0007 0530205035 Wheel Hood Support 030201084 SHCS M10x30 GB/T 70.1-2000 030501006 Washer; Flat 10mm GB/T 95-2002 030201337 Cross recessed pan head screw M4x16 GB/T 818-2000 RSB0008 020601049... -
Page 49: Motor
Motor ATH # Reference Description Note RMO0755 020401009 Motor JY7116 / 220V RMH0123 0530206002 Motor Basement RRR0134 0530206003 Motor Belt Pulley 030701010 5x5x30 GB/T 1096-1979 030201043 SHCS M6x16 GB/T 70.1-2000 030502004 Washer; Spring 6mm GB/T 93-1987 030501004 Washer; Flat 6mm GB/T 95-2002 RRR0133 020403001 Motor Belt... -
Page 50: Main Shaft
Main shaft ATH # Reference Description Note RWA0001 0530207004 Deformation of Beams 030201004 SHCS M4x12 GB/T 70.1-2000 RWZ0001 0530207009 Tooth RWA0002 0530207005 Bear Cover 030201044 SHCS M6x20 GB/T 70.1-2000 030303101 Nut Round M30x1.5 GB/T 812-1988 030604023 Snap Ring 30mm GB 894.1-86 RWL0845 030802002 Bearing... -
Page 51: Sensor
Sensor # ATH # Reference Description Note 030301003 M10 GB/T 41-2000 0530207043 Sensor flat washer 021006032 Piezo Sensor; Horizontal RPA0128 021301007 Sensor Horizontal Shaft Ø10 + Ø 10 / 3x0.75mm²x1.5m Sensor Vertical Shaft 021301008 RPA0129 021006033 Piezo Sensor; Vertical RPA0130 020402015 Sensor Wire 030502006... -
Page 52: Encoder
Encoder ATH # Reference Description Note 030201002 SHCS M4x8 GB/T 70.1-2000 030502002 Washer; Spring 4mm GB/T 93-1987 030501002 Washer; Flat 4mm GB/T 95-2002 RRP0138 021003004 Encoder Board 030301101 M3 GB/T 6170-2000 030502001 Washer; Spring 3mm GB/T 93-1987 030501001 Washer; Flat 3mm GB/T 95-2002 RRP0139 0530207003... -
Page 53: Brake
Brake ® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2017 - 52 -... - Page 54 ATH # Reference Description Note RFB0001 020702001 Upper Braking Return Spring 030301082 M6 GB/T 6182-2000 RBA0012 0530202002 Brake Pad Spacer RBK1000 020101002 Brake Pad RBA0002 0530202001 Brake Pad Bracket 030201042 SHCS M6x12 GB/T 70.1-2000 RBA0003 0530202003 Brake Fix Mounting Plate RBA0004 0530202004 Brake Movable Mounting Plate...
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Page 55: Power Board
Power board ATH # Reference Description Note 030301103 M4 GB/T 6170-2000 030502002 Washer; Spring 4mm GB/T 93-1987 030502004 Washer; Spring 6mm GB/T 95-2002 030201337 Cross recessed pin head screw M4x16 GB/T 818-2000 030101022 M6x16 GB/T 5780-2000 030301106 M8 GB/T 6170-2000 RWI0183 021002001 Resistance 100W/15Ω... -
Page 56: Distance Arm
Distance arm ® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2017 - 55 -... - Page 57 ATH # Reference Description Note RAL0001 020801005 Distance Arm Sticker RFA0001 020701005 Distance Arm Spring RAL0002 0530204010 Distance Arm Rod 0530204008 Distance Arm Rod Washer 030604101 Snap Ring 20mm GB/T 894.2-86 RGA0001 0530204013 Distance Arm Gear 030204002 Cross recessed tapping screw GB/T845-1985 ST2.9x9.5 1 RPO0131 021006025...
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Page 58: Laser
Laser ATH # Reference Description Note 030201335 Cross recessed pan head screw M4x12 GB/T 818-2000 RKA0104 0530206034 Threaded Shaft Plastic Cover RLG0001 0530206033 Laser Basement Plate Ø12x35－5V RLA0001 02106035 Laser Line Optical Transmitter RLA0002 0530206032 Laser Basement 030201335 Cross recessed pan head screw M4x12 GB/T 818-2000 030202301 Hexagon tapper head set screw... -
Page 59: Computer Board
Computer board ATH # Reference Description Note 030201614 Screw GB/T 819.1-2000 M3x25 030502001 Spring washer GB/T 93-1987 3 030301101 GB/T 6170-2000 M3 RSP0168 021003016 Computer board ® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2017 - 58 -... -
Page 60: Notes
NOTES ® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2017 - 59 -... - Page 61 ® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2017 - 60 -...
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