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HV AD CAN TBM Series
User Guide
Version 02.00
Innovative Measurement and Data Technology

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Summary of Contents for CSM HV AD CAN TBM Series

  • Page 1 HV AD CAN TBM Series User Guide Version 02.00 Innovative Measurement and Data Technology...
  • Page 2 (e.g. documentation, configuration software and firmware) are made available on the CSM website. To keep up to date, it is therefore recommended that you check the download area of the CSM website for updates at least once a month.
  • Page 3 HV AD CAN TBM Series – Contents Contents 1 Introduction 1.1 About this user guide . 1.2 Symbols and writing conventions 1.3 Warning . 1.4 Directive . 1.5 Legal disclaimer . 1.6 Warranty and exclusion of warranty 1.7 ESD Information 1.8 List of abbreviations .
  • Page 4 5.2.3 Toolbar . . 21 5.2.4 Working space . . 21 5.2.5 Status bar . . 22 5.3 HV AD CAN TBM Series configuration . 5.3.1 Dialogs and windows . . 23 5.3.2 Offline configuration . . 23 5.3.3 Online configuration .
  • Page 5 HV AD CAN TBM Series – Introduction 1 Introduction 1.1 About this user guide This user guide contains important information for handling the product. Please read the entire document carefully before installation and initial operation. 1.2 Symbols and writing conventions...
  • Page 6 HV AD CAN TBM Series – Introduction 1.3 Warning A warning indicates specifically or potentially dangerous situations. Failure to follow a war- ning could result in injury or death to persons and/or damage to property. This guide contains warnings that the user must observe to ensure safe operation and to prevent injury to persons and damage to property.
  • Page 7 CSM GmbH is not liable for technical or editorial errors or missing information. CSM GmbH assumes no liability for damage resulting from improper use of the product and/or non-observance of the product documentation, in particular the safety instructions.
  • Page 8 → See chapter 2 "Safety Instructions". 1.7 ESD Information The manufacturer of the product declares that HV AD CAN TBM Series modules comply with the requirements of EU Directive 2014/30/EU. NOTE! Special care should be taken regarding electrostatic discharge (ESD).
  • Page 9 HV AD CAN TBM Series - Introduction 1.8 List of abbreviations The following abbreviations are used in the user guide: Abbreviation Meaning Measurement modules for the acquisition of analog voltages: - AD MiniModule: measurement module in MiniModule housing ADMM / AD-TBM...
  • Page 10 2.1 General Safety Instructions The manufacturer complies with all applicable safety standards during the development and production of HV AD CAN TBM Series measurement modules. Nevertheless the risk to the life of users and of property damage cannot be excluded.
  • Page 11 HV AD CAN TBM Series – Safety Instructions NOTE! The M6 threaded mounting hole in the top side of the housing (protective bracket) is designed to connect the device to the vehicle chassis or to protective ground in a laboratory, if necessary.
  • Page 12 Ordinance on the Use of Working Materials. 2.3 Intended use HV AD CAN TBM Series measurement modules have been designed for measuring analog voltages in high-voltage environments. These modules may only be used for the above-mentioned purpose and under the ope- rating conditions stated in the technical specifications.
  • Page 13 → See "HV AD CAN TBM Series" datasheets. HV AD CAN TBM Series measurement modules are robust and compact CAN-based devices for analog voltage measurements in high-voltage environments. In combination with special cables, the HV AD4 IF20 allows universal sensors which are normally applied in low-voltage applications to be safely operated in a high-voltage environment.
  • Page 14 HV AD CAN TBM Series – Product Description 3.1 Connectors and components The following figures display the module versions HV AD4 IF20 and HV AD8 OW20. ➂ HV AD4 XW20 is equipped with only one multi connector and four measurement ➅ channel LEDs .
  • Page 15 HV AD CAN TBM Series – Product Description ➁ ➀ ➁ Fig. 3-2: HV AD CAN TBM: rear side of the housing 1. Ventilation inlet GORE™ membrane 2. "Do not poke – Do not cover” sticker → See chapter 4.1 "Before mounting" for further information.
  • Page 16 HV AD CAN TBM Series – Product Description 3 2 2 Measurement channel LED indicators The channel LEDs provide information on the status of the corresponding channel. Meaning Error code in measurement software 50 % green Channel has been selected via 50 % off...
  • Page 17 4.1 Before mounting HV AD CAN TBM Series measurement modules are provided with a GORE™ membrane. This membrane is needed to regulate pressure and humidity. To ensure proper operation of the device, never block, clog, or insert anything into the ventilation opening in the back of the housing (see Fig.
  • Page 18 In order to protect the user and in accordance with safety standard EN 61010-1:2010, the signal inputs of HV AD CAN TBM Series measurement modules feature reinforced insulation against each other as well as against CAN interfaces, power supply and housing.
  • Page 19 Make sure that this work is only carried out by qualified and trained  personnel. CSM uses LEMO 0B sockets as standard for the CAN sockets. The following plug with plug insert is required for connecting a cable to this socket: FGG.0B.305.CLA xxxxx...
  • Page 20 HV AD CAN TBM Series – Mounting and Installation 4 3 2 2 8-pin multi connectors LEMO Redel Two sensors with sensor excitation (HV AD4 IF20) or four sensors without sensor excitation (HV AD8 OW20 und HV AD4 XW20) can be connected to an 8-pin multi connector.
  • Page 21 HV AD CAN TBM Series – Mounting and Installation 4 3 2 3 Ground connection The housing of an HV AD CAN TBM Series measurement module can be connected to ground as an additional safety measure in order to have the device controlled by the leakage monitor.
  • Page 22 HV AD CAN TBM Series – Mounting and Installation 4 3 2 4 Connecting the power supply The power supply of an HV AD CAN TBM Series measurement module and any other measure- ment modules connected to it is achieved via the interface cable, which also connects the measurement module to the PC/data acquisition system.
  • Page 23 5 Using HV AD CAN TBM 5.1 Application example Fig. 5-1 shows a series connection consisting of four HV AD CAN TBM Series measurement modules, a power supply, a CAN interface and a computer with the software required for CAN data acquisition and configuration, as well as the connection cables.
  • Page 24 HV AD CAN TBM Series – Using HV AD CAN TBM 5.2 CSMconfig user interface The CSMconfig user interface consists of the following sections: Header Menu bar Toolbar Working space with layout window Status bar Fig. 5-2: CSMconfig user interface 5 2 1 Header Clicking the program icon on the left opens the program menu.
  • Page 25 HV AD CAN TBM Series – Using HV AD CAN TBM 5 2 3 Toolbar The toolbar contains the most frequently used menu commands. A command is executed by clicking on the corresponding icon. Fig. 5-5: Toolbar → See CSMconfig online help for further information on the toolbar commands.
  • Page 26 The bus system of the active configuration. The configuration status: "Online" or "Offline" 5.3 HV AD CAN TBM Series configuration The CSMconfig software is used for the configuration of HV AD CAN TBM Series measurement modules. NOTE! We recommend always using the latest version of CSMconfig. Old versions may not support all module variants and functions.
  • Page 27 DBC file when configuring CAN measurement modules offline. This configuration file can be transferred to a measurement module at a later time or made available for further use in other tools such as vMeasure CSM, CANape® or INCA. Start CSMconfig.
  • Page 28 HV AD CAN TBM Series – Using HV AD CAN TBM For configurations with CAN measurement modules, select the CAN only (*.DBC) option  and confirm selection with OK. ⇨ The window displaying the Tree view opens (here CSMconfig.dbc). Fig. 5-10: CSMconfig.dbc window, Tree view Move the mouse pointer to the window and right-click.
  • Page 29  symbol in front of the appropriate category. ⇨ The submenu opens. Fig. 5-13: Select device type dialog, subentries faded in Select the module series (e.g. CAN High Voltage Modules | HV AD CAN TBM Series Series)  confirm selection with OK. ⇨...
  • Page 30 HV AD CAN TBM Series – Using HV AD CAN TBM 5 3 3 Online configuration 5 3 3 1 Preparing configuration Before starting an online configuration, make sure that  measurement module and computer are correctly connected via an appropriate CAN interface CSMconfig is installed on the computer.
  • Page 31 HV AD CAN TBM Series – Using HV AD CAN TBM 5 3 3 4 Creating a new configuration file The procedure described in the following section is not required if the configuration is performed using the option Auto-Configuration. → See chapter 5.3.3.6 "Scan Bus and Auto-Configuration".
  • Page 32 HV AD CAN TBM Series – Using HV AD CAN TBM ⇨ The CAN Bus dialog opens. Fig. 5-22: CAN Bus dialog Select the required setting and click OK to close the dialog. → See CSMconfig online help for further information.
  • Page 33 HV AD CAN TBM Series – Using HV AD CAN TBM Fig. 5-24: File | Scan Bus Select File | Scan Bus (→ Ctrl + B).  ⇨ The bus is checked for connected measurement modules. ⇨ Detected measurement modules are listed below the bus level.
  • Page 34 HV AD CAN TBM Series – Using HV AD CAN TBM Fig. 5-27: AutoConfig window: "Searching for devices…" ⇨ Auto-Configuration is executed, the message "Searching for devices..." is displayed. ⇨ When the process is complete, the following windows are displayed: The AutoConfig window displaying the connected measurement modules.
  • Page 35  ⇨ The Channel configuration dialog opens. Fig. 5-32: Channel configuration dialog (HV AD CAN TBM Series) Select the required settings (see table "Channel configuration options HV AD CAN TBM Series").  Click on OK to close the dialog. ...
  • Page 36 HV AD8 OW20: ±5, ±10, ±20, ±45, ±90 V HV AD4 XW20: ±50, ±100, ±200, ±500, ±1.000 V. HV AD CAN TBM Series measurement modules have a switchable 6th order Butterworth filter. The options available in the pull-down menu depend on the sampling rate or measurement data rate.
  • Page 37 HV AD CAN TBM Series – Using HV AD CAN TBM Function Field Conversion tab Using physical scaling, the measured values supplied by a sensor can be scaled into any measured variable using downstream DAQ software (e.g. vMeasure CSM, INCA or CANape®).
  • Page 38 HV AD CAN TBM Series – Using HV AD CAN TBM 5 3 3 8 Device settings Fig. 5-33: CSMconfig.dbc window, Tree view, module selected Double-click on the device entry.  ⇨ The Device configuration dialog is displayed. Fig. 5-34: Device configuration dialog (HV AD CAN TBM Series)
  • Page 39 If required (e.g. in case of a CAN-ID conflict), this value can be modified accordingly. For HV AD CAN TBM Series measurement modules, the Identifier step field has no function. The field is greyed out and the value "n/a" is displayed.
  • Page 40 HV AD CAN TBM Series – Using HV AD CAN TBM Transferring configuration data to the measurement module Once the channels and measurement modules are configured, the data must still be trans- ferred to the measurement module. NOTE! This step is required for both offline and online configurations.
  • Page 41 HV AD CAN TBM Series – Using HV AD CAN TBM 5 3 3 9 Saving a configuration The configuration must finally be saved in a DBC file. The default path for storing configu- ration files refers to the CSMconfig installation directory. If user rights are restricted, the program prompts the user to save the file in the corresponding user directory.
  • Page 42 HV AD CAN TBM Series – Using HV AD CAN TBM Save DBC file Select File | Save (→ Ctrl + S).  ⇨ The Save as dialog opens. Fig. 5-40: Save as dialog NOTE! The Save as dialog only opens when a configuration file is saved for the first time with the Save menu command.
  • Page 43 HV AD CAN TBM Series – Maintenance and Cleaning 6 Maintenance and Cleaning 6.1 Type label The type label contains the following information: ➀ ➁ ➂ ➃ ➄ ➇ ➅ ➈ ➆ ➀ HV AD4 XW20 Device type Device details:...
  • Page 44 DKD calibration sticker Tab. 6-3: Stickers To ensure operational safety and functionality, regular maintenance of the measurement module is required. For this purpose CSM offers maintenance packages and a repair service. High-voltage isolation test (functionality testing included) Calibration test (functionality testing included)
  • Page 45 HV AD CAN TBM Series – Maintenance and Cleaning 6.3 Cleaning instructions WARNING! HV AD CAN TBM Series measurement modules are used in high-voltage applications. Improper use can be life-threatening due to high voltage. Make sure that this work is only carried out by qualified and trained ...
  • Page 46 HV AD CAN TBM Series – Appendix 7 Appendix 7.1 List of figures Fig. 3-1: HV AD4 IF20 (left) and HV AD8 OW20 (right) ..... 10 Fig.
  • Page 47 Fig. 5-33: Fig. 5-34: Device configuration dialog (HV AD CAN TBM Series) ....34 Device configuration dialog, CAN section ..... . 35 Fig.
  • Page 48 Our company is certifi ed. All trademarks mentioned are property of their respective owners. Specifi cations are subject to change without notice. CANopen® and CiA® are registered community trade marks of CAN in Automation e.V. EtherCAT® is registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany.