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MyBinding Paitec MX8000 Instruction Manual

Folder and pressure sealer hig production system
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Paitec MX8000 Folder
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Production System
Instruction Manual

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Summary of Contents for MyBinding Paitec MX8000

  • Page 1 Paitec MX8000 Folder and Pressure Sealer High Production System Instruction Manual...
  • Page 2 MX-8000 User Manual MX-8000 Rev. 070202...
  • Page 3 MX-8000 User Manual Greeting Thank you for purchasing PAITEC USA products. This manual is prepared to provide guidelines on how to properly operate and maintain MX-8000. Copyright Any of the contents should not be copied, re-printed or translated by other languages without PAITEC USA approval.

  • Page 4: Table Of Contents

    MX-8000 User Manual Table of Contents Chapter 1 - Installation - Installation Environment - Unpacking -3 Unpacking Procedure -4 Power Connection -5 Power Fan Installation -6 Tray Guide Installation -7 Conveyor Installation Chapter 2 - Before Operating - Identifying Parts Chapter 3 - Preparing for Operation 3- Paper Size 3- Loading the Forms...

  • Page 5: Chapter 1 - Installation

    MX-8000 User Manual Chapter 1 - Installation 1-1 Installation Environment . Input power : 0V(50/60hz) . Machine size(mm) : 19" x 24" x 24" (without conveyor) 3. Machine weight : 227 lbs. - Since the weight of a product is heavy, please use appropriate table for putting it on. - Please use folded power cable.

  • Page 6: Power Connection

    MX-8000 User Manual 1-4 Power Connection Please refer to the label for electric information which is located at the back side of the machine. When the power cable is properly connected, please switch the machine on and check whether ‘Ready’ sign is displayed on the display panel. If not, please contact your local dealer for service. 1-5 Power Fan Installation Please attach the power infeed fan at the rear cover like the picture above.

  • Page 7: Chapter 2 - Before Operating

    MX-8000 User Manual Chapter 2 - Before Operating 2-1 Identifying Parts and Functions . Feeding Unit Safety Cover . Upper Fold Cassette Safety Cover 3. Large Capacity Tray 4. Lower Fold Cassette 5. Control Panel 6. Power Switch 7. Power Fan Power Inlet - 5 -...
  • Page 8 MX-8000 User Manual Large Capacity Tray . Tray Guide . Feed Guide (Left) 3. Feed Guide (Right) 4. Locking Knob 5. Infeed Roller 6. Tray Level Sensor Lower Cassette . Lower Cassette . Stopper 3. Stopper Adjustment Knob 4. Folding Scale Label Upper Cassette 5.
  • Page 9 MX-8000 User Manual Outfeed Unit . Press Rollers . Conveyor Wheel Holder 3. Conveyor Shaft 4. Main Power Socket (side part) 5. Conveyor Power Socket (side part) 6. Manual Feed Button 7. Fuse Socket (side part) 8. Lower Press Roller Cover 9.
  • Page 10 MX-8000 User Manual Name and Function of Each Button - 8 -...
  • Page 11 MX-8000 User Manual . Mode - Displays current status of the machine. . Speed - Displays the machine’s current set speed. 3. ( - ) Button - Decreases the speed or value. 4. Printer Inline Button - Changes to online/offline mode. (operable only at online mode) 5. Batch Counter Button - You can set the number of forms that you wish to process and have the machine stop automatically until you press the start button.
  • Page 12 MX-8000 User Manual 8. Auto Start Button - You can choose to separate your job by using the ‘Auto Start’ function. You can simply set your desired volume per run and the time interval in between run. For example, if you set the counter at 50 and auto start at 5 seconds, the machine will run 50 forms and stops for five seconds until it starts again to process 50 forms and so on.

  • Page 13: Chapter 3 - Preparing For Operation

    MX-8000 User Manual Chapter 3 - Preparing for operation 3-1 Paper Size MX-8000 can not handles any form that is larger or smaller than the following forms. Reference - Using forms that do not fall under the specified size may result in paper jam or machine damage. Important - Please check whether any forms are stapled. Staples will seriously damage the machine.
  • Page 14 MX-8000 User Manual . Open the safety cover of the feeding unit. The tray will go down. 3. When the feed tray is down to the bottom, loosen the green knobs on both paper guides. 4. Load the aligned forms onto the feed tray and adjust the paper guides so they are gently covering the sides of the stacked forms.

  • Page 15: Fold Setting

    MX-8000 User Manual 3-3 Fold Setting The following instruction shows how to set 81/2" x 11" size Z-Fold. . Lower Cassette Fold Setting - 93mm . Unlock the fold position of the lower cassette by turning the stopper locking knob counter clockwise.
  • Page 16 MX-8000 User Manual Understanding Folding Mechanism It is important to understand how MX-8000 folds paper in order to accurately set the fold setting. Please read the following information carefully to fully understand the folding mechanism of MX-8000. . The folding unit is composed of rollers, cassettes and stoppers. .
  • Page 17 MX-8000 User Manual 4. The form hits the lower cassette stopper and forms a buckle. The folded form then enters in between the two outer rollers. 5. The folded form then exits the fold rollers and then are sent to the press unit. - 5 -...
  • Page 18 MX-8000 User Manual Z-Fold Setting Upper Cassette Paper Infeed Direction Outfeed Direction Stopper Lower Cassette First Fold Second Fold (Lower Cassette) (Upper Cassette) Infeed Direction When setting a Z-Fold, please read the following steps. . Measure the length from line  to line  of the form as indicated in the image above. That measurement is the fold setting for the first (upper cassette) fold.
  • Page 19 MX-8000 User Manual V-Fold Setting V-Fold Guide First Fold (Upper Cassette) Infeed Direction When setting a V or a Single-Fold, please read the following steps. . Measure the length from line  to line  of the form as indicated in the image above. That measurement is the fold setting for the first (upper cassette) fold.
  • Page 20 MX-8000 User Manual C-Fold Setting Second Fold (Lower Cassette) First Fold (Upper Cassette) Infeed Direction When setting a C-Fold, please read the following steps. . Measure the length from line  to line 3 of the form as indicated in the image above. That measurement is the fold setting for the first (upper cassette) fold.
  • Page 21 MX-8000 User Manual Double Folding Second Fold (Lower Cassette) First Fold (Upper Cassette) Infeed Direction When setting a Double-Fold, please read the following steps. . Measure the length from line  to line 3 of the form as indicated in the image above. That measurement is the fold setting for the first (upper cassette) fold.
  • Page 22 MX-8000 User Manual Window Folding Second Fold (Lower Cassette) First Fold (Upper Cassette) Infeed Direction When setting a Window-Fold, please read the following steps. . Measure the length from line  to line 4 of the form as indicated in the image above. That measurement is the fold setting for the first (upper cassette) fold.

  • Page 23: Conveyor Wheel Setup

    MX-8000 User Manual You can adjust the fold setting in the following cases. . Fine adjustment is required from the standard folding type. . In case the folding is slightly different. Reference If the folding is slightly off from the desired position, please check the following possible causes.

  • Page 24: Chapter 4 - Handling Errors

    MX-8000 User Manual Chapter 4 - Handling Errors 4-1 Error Message There are various types of sensors located at different parts of Postmate 6 HD. These sensors detect and display the location of an error on the panel. Please read the following errors to understand how to handle each error. Error Message Miss feeding When a form does not reach the infeed sensor after...

  • Page 25: Handling Paper Jams

    MX-8000 User Manual 4-2 Handling paper jams Removing the jammed paper at the upper cassette . Open the top upper cassette safety cover. . Pull out the upper cassette and remove any jammed paper. Caution Please be cautious when removing jammed forms as it may result in damaging the upper cassette.

  • Page 26: Chapter 5 - Maintenance

    MX-8000 User Manual Chapter 5 - Maintenance 5-1 Exchanging Friction Reverse Roller The feeding rollers consist of three different rollers; . Pick up roller . Feed roller 3. Separate roller There is no certain life cycle for these rollers since it may vary depending on different environment, forms, and etc.

  • Page 27: Cleaning Rollers

    MX-8000 User Manual 5-2 Cleaning Rollers Since Pressure seal forms leave paper dust, ink and toner residues, it is very important to occasionally clean the surface of the each roller to maintain its best condition for better performance. . Paper dust - Use small air cleaner or dust remover.

  • Page 28: Chapter 6 - Troubleshooting

    MX-8000 User Manual Chapter 6 - Troubleshooting Some of the errors can easily be fixed by the user without a professional’s aid. 6-1 No Power . Check whether the power cable is properly connected. . Check the power supply. 6-2 Incorrect Folding . Please check whether the fold position is correct. 6-3 Power On, but No Start .

  • Page 29: Chapter 7 - Conveyor

    MX-8000 User Manual Chapter 7 - Conveyor 7- Conveyor Installation Please attach the tray to Please attach the lower Please loosen the screws the main body of the and attach the side guide bracket like the picture. conveyor like the picture. on both sides by using the same screws like the picture.
  • Page 30 MX-8000 User Manual This page intentionally left blank Headquarters & Factory 5951 SW 41st Street Suite 400 Davie, FL 33331 E-mail : paitec@paitec.com Website : www.paitec.com...

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