Table of Contents SAFETY ....................3 IDENTIFICATION DETAILS ................ 6 LOCATION AND INSTALLATION............... 7 INSTALLATION DIAGRAM..............10 CHECK LIST BEFORE TURNING ON............10 OPERATION / START UP PROCEDURE ........... 11 UNDERSTANDING THE CHLORINE MONITOR ........12 GENERAL INFORMATION ON WATER CARE .......... 14 FILTRATION ...................
Important Safety SAFETY FOR YOUR SAFETY AND THE SAFETY OF OTHERS PLEASE READ BEFORE YOU OPERATE THIS CHLORINATOR Do not operate the chlorinator unless you have read all WARNINGS and INSTRUCTIONS and understand all safety and operational procedures contained in this manual. Ensure that the chlorinator (Power Pack, Plumbing and Cell) has been installed by competent person to the instructions contained in this manual.
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SAFETY – TO PREVENT RISK OR INJURY TO YOURSELF AND OTHERS PLEASE OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS. Understand all safety and operational procedures contained in this manual and check the condition of the chlorinator and cell before use. Again, if in doubt contact your dealer before proceeding.
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SAFETY – STORAGE OF CHEMICALS NEVER STORE CHLORINE & HYDROCHLORIC ACID IN THE SAME AREA! They are both very active chemicals and can react, if accidentally mixed, with explosive results. SAFETY – ASPECTS TO BE CONSIDERED FOR SERVICING. Servicing should only be attempted by trained Technicians. Dangerous voltages are present inside the chlorinator enclosure.
IDENTIFICATION DETAILS POWER PACK FRONT OF POWER PACK Switch Timeclock Chlorine Control Knob Chlorine Monitor BASE OF POWER PACK Reset button re-settable circuit breaker Cell Chorogi Socket Three pin pump socket...
CELL & CELL PLUG Screw Cap Electrode Cell Housing Reducing Bush Cell Plug LOCATION AND INSTALLATION To ensure compliance with regulations, safety in operation and long-term reliability please observe the following: Unit to be installed by qualified personnel. Power Pack to be installed according to AS/NZ 3000:2000 and located outside pool Zone 2 area.
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POOL WATER PREPARATION Measure the pool size in litres to determine salt level requirements. b. Refer to salt requirements chart (refer page 16). Add 4 kgs. of refined Pool Salt per 1000 litres of water in shallow end of pool. Connect vacuum hose and place vacuum head in deepest part of pool and run for 24 hours to dissolve in salt.
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4. POWER PACK / CELL CONNECTION The Cell is supplied ready to connect to the Power Pack. Under the Power Pack on the right side is the Cell Connection Point. Aline the white arrows on the cell plug and connection point on the Power Pack and push in until the outer blue locking ring “clicks”...
INSTALLATION DIAGRAM NOTE: WATER MAY FLOW EITHER WAY THROUGH INLET/OUTLET PORTS ON THE CELL HOUSING. (CELL MAY BE REVERSED AS SHOWN IN DIAGRAM). GAS AND ELECTRIC HEATERS REQUIRE CELL INSTALLED MINIMUM OF 1 METRE FROM HEATER OUTLET. CHECK LIST BEFORE TURNING ON. 1.
OPERATION / START UP PROCEDURE 1. Turn on Mains Power supply. 2. Set Time Clock and operating times. 3. Set Pump Switch to “On” position. 4. Adjust Chlorine Level Knob to normal green sector after starting up pool pump and this has run for 2 minutes by turning control knob clockwise until chlorine monitor/gauge needle reaches the area of the green section.
UNDERSTANDING THE CHLORINE MONITOR The Chlorine Monitor presents a visual indication of the chlorine production of your Clear Care Chlorinator. Because this is an Analogue Meter and is connected to the cell wires it gives a TRUE reading of chlorine production. If the Meter is in the Green Sections while on it is producing Chlorine Allow at least 7 DAYS on your pumping program for the pool and cell to...
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The Award Pools “Clear Care” chlorinator is available in 2 Models to suit the capacity of your pool. This capacity is related to details on the label fixed to the front of the Power Pack. A50 for pools approximately 50,000 litre Capacity. A100 for pools approximately 100,000 litre Capacity.
GENERAL INFORMATION ON WATER CARE A basic knowledge of pool-care fundamentals will allow some insight in to the function of the various pieces of equipment and chemicals used in and around your pool. The four fundamental requirements in maintaining a pool or any body of water are: 1.
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The acid/alkaline balance of water is measured using the pH scale. PH 14 is alkaline, 0 is acid and 7 is neutral. PH control is the third essential element to good pool care. Within the pH range of 7.0 to 8.0 chlorine will work as a bleach and sterilizer and the precipitates formed will be at their maximum size.
The pool water passing over the cell should always be in balance relating to the Langlier Index for a pH of 7.2 to 7.6. NOTE: CONTINUAL RUNNING OF THE UNIT WITH A PH HIGHER THAN 7.8 AND FREE CHLORINE OF >5.00PPM WILL CASUE CELL DAMAGE AND VOID ALL CELL WARRANTY.
MAINTENANCE Before performing pool maintenance, vacuuming etc. Ensure that the timer is not, and will not, be supplying power to the chlorinator during maintenance period (refer setting of timer – page 10. 1. Turn the Chlorine Level Control to minimum – off – position, fully anticlockwise.
CELL All our cells use only the highest quality De Nora electrode material Manufactured in U.S.A. At the beginning of each summer and at the end of the swimming season you should remove the Electrode from cell housing and clean if there is any calcium build-up on the plates.
ADDING SALT Use only refined pool salt. The Chlorinator is designed to run at 4,000 ppm – lower than 3,500ppm and higher than 5000ppm will cause problems with your chlorinator and may void electrode warranty. SALT SHOULD NEVER BE ADDED UNLESS A WATER TEST IS PERFORMED 2.
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WARRANTY For a period of 36 months from the date of purchase the manufacture warrants to the original purchaser that the CLEAR CARE CHLORINATION UNIT shall be free from defects in materials and workmanship. This warranty covers DOMESTIC USE ONLY. The Cell carries an additional 36 month *pro rata replacement warranty.
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WARRANTIES SHALL BE VOID IF THE FOLLOWING ARE DEEMED TO APPLY OR HAVE NOT BEEN ADHERED TO: 1. Damage Due to freight. 2. No warranty is applicable without proof of purchase. 3. If correct installation is not adhered to as outlined in the installation procedures.
SERVICE – CHECK LIST Remember BEFORE PICKING UP THE TELEPHONE HAVE YOU COMPLETED THE FOLLOWING CHECK LIST? 1. Is my pH correct? (7.2 – 7.6) 2. Is my salt level correct? (4000 – 5000ppm) 3. Are my electrodes clean (Cell)? 4.
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