1. Manuals
  2. Brands
  3. Baker Hughes Manuals
  4. Industrial Equipment
  5. Panametrics PanaFlow LC
  6. User manual

Baker Hughes Panametrics PanaFlow LC User Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
PanaFlow™ LC
User's manual
910-327 Rev. A

Advertisement

Table of Contents
loading

Related Manuals for Baker Hughes Panametrics PanaFlow LC

Summary of Contents for Baker Hughes Panametrics PanaFlow LC

  • Page 1 PanaFlow™ LC User’s manual 910-327 Rev. A...
  • Page 3 PanaFlow™ LC Panametrics liquid ultrasonic flowmeter User’s manual 910-327 Rev. A Sep 2019...
  • Page 4 [no content intended for this page]...

  • Page 5: Table Of Contents

    Contents Chapter 1. Introduction ..............1 System description .
  • Page 6 3.3 Measurement view, log-in and primary pages ..........20 3.3.1 Measurement view .
  • Page 7 Chapter 4. Error codes and troubleshooting ..........53 Introduction .
  • Page 8 Appendix D. Modbus map ............. 91 Input registers map .
  • Page 9 H.5 XMIT Transducer block ................112 H.5.1 Units .
  • Page 10 Product registration Auxiliary equipment Thank you for purchasing a model PanaFlow™ LC from Local safety standards Panametrics. Please register your product at https://info. The user must make sure that he operates all auxiliary bakerhughes.com/New-Product-Registration-LP.html equipment in accordance with local codes, standards, product support such as the latest software/firmware regulations, or laws applicable to safety.
  • Page 11 Environmental compliance RoHS The PanaFlow™ LC fully complies with RoHS regulations (Directive 2011/65/EU). Waste Electrical and Electronic Equipment (WEEE) directive Panametrics is an active participant in Europe’s Waste Electrical and Electronic Equipment (WEEE) take-back initiative (Directive 2012/19/EU). This equipment has required the extraction and use of natural resources for its production.
  • Page 12 [no content intended for this page]...

  • Page 13: Chapter 1. Introduction

    Chapter 1. Introduction Thank you for purchasing a model PanaFlow™ LC from Theory of operation Panametrics. Please register your product at https://info. bakerhughes.com/New-Product-Registration-LP.html The PanaFlow™ LC uses a procedure called Transit-Time product support such as the latest software/firmware Flow Measurement. In this method, the flowmeter transmits upgrades, product information and special promotions.

  • Page 14: Chapter 2. Installation

    Chapter 2. Installation Installation guidelines 2.2 Unpacking the PanaFlow LC system This section provides general information with respect to the mechanical and electrical installation, and should be Before removing the PanaFlow™ LC from its box, please thoroughly reviewed before the system is installed. To ensure inspect both the box and the instrument carefully.
  • Page 15 PANAMETRICS LLC PANAMETRICS LLC Model & Serial Number (Boston) Model & Serial Number (Shannon) Certification (US/CAN, IECEx/ATEX) Certification (US/CAN, IECEx/ATEX) [FISCO] [Standard] Figure 3: Typical XMT1000 labels (aluminum enclosure) PANAMETRICS LLC PANAMETRICS LLC Model & Serial Number (Boston) Model & Serial Number (Shannon) Certification (US/CAN, IECEx/ATEX) Certification (US/CAN, IECEx/ATEX) [FISCO]...

  • Page 16: Site Considerations

    2.3 Site considerations This manual covers the installation for the Strap Clamping Fixture (SCF), while the other fixtures can be found in the Appendix B. Before beginning the transducer installation, Proper installation of the PanaFlow™ LC is important to you must determine the number of traverses for your achieve optimum performance from the system.

  • Page 17: Determining The Number Of Traverses

    2.5 Determining the number of Traverses The first step in the installation is determining the number of traverses (see Figure 6 below). The transducers can be mounted using one of two methods: • Even number of-traverse method - the transducers are mounted on the same side of the pipe and the ultrasonic signal is transmitted from one transducer to the other by reflection off the opposite pipe wall.

  • Page 18: Precautions

    2.6 Precautions Prior to installation the clamping fixture, it is HIGHLY recommended to keep the following in mind: Position the clamp-on fixture(s) and transducer system so that there are at least 10 pipe diameters of straight, undisturbed flow upstream and 5 pipe diameters of straight, undisturbed flow downstream from the measurement point (see Figure 7 below).

  • Page 19: Even Number Of Traverse Method

    Figure 9 below shows a completed even-traverse 2.6.1 Even number of Traverse method installation without the transducers. Proceed to the section Note: The instructions in this section can also be used for a on mounting the transducers later in this chapter. multiple-traverse method.
  • Page 20 Use a level to find the top of the pipe and then draw a From the other mark on the top of the pipe, measure line parallel to the centerline of the pipe. around the pipe in the opposite direction a distance equal to 1/4 of the pipe circumference, or the same distance used in Step 5.

  • Page 21: Transducer Installation

    2.7 Transducer installation For any of the fixtures above except for the SPCF, the last step in the installation is mounting the transducers into the clamping fixture. Although not all transducer models are installed the same way, the following information provides some general guidelines to help you.
  • Page 22 Panametrics supplies an ultrasonic couplant for your clamp-on installation. The purpose of the couplant is to provide reliable transmission of ultrasound between two adjacent solid surfaces. Couplants perform this task by excluding air from the space between the adjacent surfaces. Accordingly, the clamp-on transducers should be pressed tightly against the pipe, using hand pressure on the set screw to squeeze the couplant to as thin a film as practical for the given pipe surface.
  • Page 23 Use the pressure bolt to secure the transducer in place. The pressure bolt should fit into the dimple on the transducer. Hand tighten the bolt just enough to hold the transducer in place, but do not overtighten it or the fixture will lift off the pipe.

  • Page 24: Installing The V Series Clamping Fixture And Transducers

    2.8 Installing the V series clamping fixture and transducers To install the V Series clamping fixture and transducers, complete the following steps: 2.8.1 Installing the fixture Position the half of the clamping fixture with the threaded rods around the pipe, as shown in Figure 23 below.

  • Page 25: Installing The Pi Fixture And Transducers

    Slide the second mounting block to the calculated Tightly wrap the layout wrap once around the entire spacing plus the initial scale number selected for the pipe and line up the edges. Using the wrap as a first mounting block. For example: template guide for marks, mark scribe lines around the entire diameter of the pipe, as shown in Figure 29 below.

  • Page 26: Installing The First Bracket With A Chain

    Make sure to take the 180° point measurement from both Install the transducer dummy block to verify the over the top of the pipe and under the bottom of the pipe circumferential and axial location. Center the indicator (on a horizontal pipe) to ensure reciprocity of the installation. line on the block to line up with the scribed mark (see Figure 32 below shows the appropriate way to measure the Figure 34 below).

  • Page 27: Installing The Transducers

    The spacing should now appear similar to that in Figure 37 2.10 Making electrical connections below. The PanaFlow LC utilizes the XMT1000 Transmitter module. For information regarding electrical connections required for setup of the XMT1000 Transmitter, please refer to the included PanaFlow LC User’s Manual.

  • Page 28: Installing The Junction Box

    Secure Black wire of channel one upstream RG62 cable 2.11.1 Installing the Junction Box to the CH1 (red box in Figure 41) RTN terminal directly Mount the aluminum (5lbs) or stainless steel (15lbs) junction above the UP terminal of the XMT1000 backplane. box using the included mounting plate to a wall (hardware supplied by end user) or a 2 inch pipe (hardware supplied with J-box).

  • Page 29: Transducer Wiring (Atex Installations)

    2.11.3.1 Transducer wiring (ATEX installations) 2.11.4 Three channel set up Thread ends of armored cable into the meter head Components of a three channel PanaFlow LC will be: a meter and the other into the junction box on the back of the head, 6 conductor “trunk”...
  • Page 30 Thread one end of transducer cables into 3 channel junction box as shown in Figure 45. (Cable locations in Figure 45 are for reference only. Transducer cables can be placed in any orientation). Figure 45: XMT1000, 3 channel junction box Thread CH1 UP transducer cable into upstream junction box of the transducer set you will use for channel one.

  • Page 31: Chapter 3. Programming

    Chapter 3. Programming Introduction The six keys on the magnetic keypad are used to program the XMT1000: This chapter has instructions for programming various Key Symbol Key Name Functions features of the PanaFlow™ XMT1000 flow transmitter. In this chapter, we will list all available options. The user can then To cancel a numeric entry change the User Preferences and Inputs/Outputs settings, ...

  • Page 32: Passcodes

    3.2 Passcodes 3.3 Measurement view, log-in and primary pages IMPORTANT: 3.3.1 Measurement view Not all users will have access to all of the menus. Some menus are restricted to only those users with the proper On power up, the XMT1000 meter shows the following passcodes.

  • Page 33: Changing Display Format

    3.3.1a Changing display format To change Display Format, do the following steps and refer Figure 49. Press [] until the lock icon on the meter’s Measurement View display is highlighted, and press [ENTER]. In the Main Menu select [Display Format], then press [ENTER]. Select [One Variable] or [Two Variable] or [Totalizer] format to suit your needs.

  • Page 34: Selecting A Channel Measurement To Display

    3.3.1c Selecting a channel measurement to display To select a Channel measurement to display on the Measurement View, do the following steps and refer Figure 51. Press [] until the Measurement name on the meter’s Measurement View display is highlighted, then press [ENTER]. In the Display Measurement select [Channel x], then press [ENTER].

  • Page 35: Totalizer Display

    3.3.1d Totalizer display The Totalizer display on the Measurement View shows the totalized measurements and provides the ability to start, stop and reset totals. Refer to Figure 49 to set Display format to Totalizer. Do the following steps to select the appropriate Totalizer measurements to view on the Measurement View.

  • Page 36: Log-In And Primary

    3.3.2 Log-in and primary pages To Log-in into the meter perform the following steps: Press [] until the lock icon on the meter’s Measurement View display is highlighted, then press [ENTER]. In the Main Menu Scroll down and select [Program], then press [ENTER]. Scroll and select desired access level [Operator], then press [ENTER].

  • Page 37: System Settings

    3.4 System settings 3.4.1 Selecting units The operator can select the preferred units of measurements. Use steps as in section “Log-in and Primary Pages” to navigate to the System settings page. Then highlight [Unit Settings] and press [ENTER], you will now have measurement types listed as in the Figure 54 below, for which you can select your preferred respective units.

  • Page 38: Meter Settings

    Table 2: Unit groups and supported units Unit Group Supported Metric Units Supported English Units lb/s, lb/min, lb/h, lb/d, klb/s, klb/min, kg/s, kg/min, kg/h, kg/d, Ton/s, Ton/min, Mass Units klb/h, klb/d, STon/s, STon/min, STon/h, Ton/h, Ton/d STon/d ft³, Mft³, gal, Mgal, bbl, Mbbl, ac-ft, ac- Volumetric Totals Units m³, L, Sm³, SL, ML, Mm³...

  • Page 39: Inputs And Outputs

    3.5 Inputs and outputs 3.5.1 Modbus port settings The XMT 1000 meter supports digital communications using the MODBUS/RTU protocol, with 3-wire RS-485 as the physical layer interfaces. Baud rate can be specified from 2400 to 115,200 bits per second (bps), with selectable parity, and number of stop bits (Default = 115200, Even, 1 Stop Bit).

  • Page 40: Understanding The Error Handling Option

    Table 3: Measurement options for analog output Measurement Channel Measurement Options for Analog Output Composite Velocity, Actual Volumetric, Standard Volumetric, Mass Flow, Average Volumetric Flow Rate, Sound speed, Reynolds# Channel x Velocity, Actual Volumetric, Standard Volumetric, Mass Flow, Average Volumetric Flow rate, Sound speed, Standard Deviation of Gain, Gain and SNR 3.5.2b Understanding the error handling option The following Table 4 shows the response to each of the Error Handling options.
  • Page 41 Table 5: Analog Output Error Handling with Path Error Handling set to ON Ch1 in Ch2 in Ch3 in Error displayed in Expected Composite Analog Output Response Error Error Error Meter Volumetric(Act) behavior mA proportional to the Measured Composite No Error Measured Composite Volumetric(Act) Volumetric(Act)

  • Page 42: Calibrating Analog Output

    Figure 57: Setting up analog output 3.5.2c Calibrating analog output To calibrate Analog Output, use steps as in section “Log-in and Primary Pages” to navigate to the Input/Output settings page. You may use a multimeter or DCS/SCADA to calibrate the Analog Output. Regardless of whether multimeter or DCS/SCADA is used, the steps below remain the same.

  • Page 43: Standard Digital Output

    For measurement options available on Pulse Output refer to 3.5.3 Standard digital output Table 7. 3.5.3a Setting up pulse output Table 7: Measurement options for pulse output To program a Pulse Output, use steps as in section “Log-in and Primary Pages” to navigate to the Input/Output settings Measurement Measurement options for pulse output page:...
  • Page 44 Figure 58: Setting up pulse output...

  • Page 45: Setting Up Frequency Output

    3.5.3b Setting up frequency output Table 9: Frequency output options To program a Frequency Output, use steps as in section Option Functional Description “Log-in and Primary Pages” to navigate to the Input/Output settings page: Choose the channel and Measurement In Meter Menu highlight [Digital Output (Std)] and press Measurement to output [ENTER].

  • Page 46: Understanding The Error Handling Option

    Figure 59: Setting up frequency output 3.5.3c Understanding the error handling option The Table 10 shows the response to each of the Frequency Output Error Handling options. For a multi-path meter, the [Path Error Handling] set to ON (see Figure 70) changes the Output response. See Table 11 for Analog Output response with [Path Error Handling] set to ON.
  • Page 47 Table 11: Frequency output error handling with path error handling set to ON Expected Composite Error displayed in Ch1 in Error Ch2 in Error Ch3 in Error Volumetric(Act) Analog Output Response Meter behavior Frequency proportional to Measured Composite No Error the Measured Composite Volumetric(Act) Volumetric(Act)

  • Page 48: Setting Up Alarm Output

    3.5.3d Setting up alarm output To program an Alarm Output, use steps as in section “Log-in and Primary Pages” to navigate to the Input/Output settings page: In Meter Menu highlight [Digital Output (Std)] and press [ENTER]. Then select [Alarm] option. Select the [Alarm State], [Alarm type], [Measurement] and [Alarm Value] options to suit your needs.
  • Page 49 Figure 60: Setting up alarm output...

  • Page 50: Option Comm Slot-1 (Optional)

    3.5.4 Option comm slot-1 (optional) 3.5.4a Option slot-1 configured as HART Use steps as in section “Log-in and Primary Pages” to navigate to the Input/Output settings page. Then highlight [Option Comm (Slot 1)] and press [ENTER]. Then highlight [HART] and press [ENTER]. You can set Analog Output with HART option.

  • Page 51: Option I/O Slot-2 (Optional)

    3.5.5a Option IO (slot2): setting up analog 3.5.5 Option I/O slot-2 (optional) output For extended I/O capability XMT1000 supports an Optional I/O that provides 2 additional Analog Outputs (AO-AO), with Use steps as in section “Log-in and Primary Pages” to up to 2 Analog Inputs (AI-AI) or 2 RTD (R-R) inputs.

  • Page 52: 5B 3Option Io (Slot2): Calibrating Analog Output

    Figure 63: Setting up option I/O analog output 3.5.5b 3Option IO (slot2): calibrating analog Then highlight [AO-AO-AI-R-1000-3W] and press [ENTER]. Then highlight [Analog Output(S2:1)] or output [Analog Output(S2:2)] and press [ENTER]. To calibrate Option I/O Analog Output, use steps as in Then highlight [4-20mA] and press [ENTER].

  • Page 53: Option Io (Slot2): Setting Up Analog Input

    10. If Steps 4, 5 and 6 were successfully completed and verified, the Analog output is successfully calibrated. Once calibration is complete, select either [Save] or [Save and Logout] option to save calibration data. Figure 64: Optional I/O Analog Output Channel 1 and Channel 2 connections 3.5.5c Option IO (slot2): setting up analog input Use steps as in section “Log-in and Primary Pages”...

  • Page 54: Option Io (Slot2): Calibrating Analog Input

    Figure 65: Setting up option I/O analog input/RTD input Once calibration is complete, select either [Save] or 3.5.5d Option IO (slot2): calibrating analog input [Save and Logout] option to save calibration data. To calibrate Option I/O Analog Input, use steps as in section “Log-in and Primary Pages”...

  • Page 55: Programming Menu Options

    Select [Set point 1], press [ENTER] and set [Set point 1] to 3.6.1 Programming the pipe the temperature value selected on the calibrator. Press The Pipe menu allows the user to specify all pipe parameters [ESCAPE]. that are required to ensure accurate ultrasonic flow rate Select [Read Value 1], press [ENTER], and check the measurements.
  • Page 56 Figure 68: Pipe programming Table 16: Pipe Materials Pipe Material Description Pipe Material Description Other Any material Iron Ductile Ductile Iron Carbon Steel Carbon Steel Iron Cast Cast Iron Stainless Steel Stainless Steel Monel Monel Aluminum Aluminum Nickel Nickel Brass Brass Plastic Nylon Nylon...

  • Page 57: Programming The Fluid

    Table 17: Lining Materials Table 18: Standard Fluid List Lining Material Tracking On Tracking Off Other Other Other Tar Epoxy Water (0 to 260 C) Water (0 to 260C) Glass Pyrex Asbestos Cement Oil 22C Oil 22 C Mortar Sea Water Rubber Lube Oil Teflon...

  • Page 58: Programming The Path Configuration

    Figure 69: Fluid programming 3.6.3 Programming the Path Configuration Use steps as in section “Log-in and Primary Pages” to navigate to the Programming page. Refer to Figure 70 for the Path configuration options. Highlight [Composite] and press [ENTER]. Scroll down and select [Path] and press [ENTER]. Select [Path Configuration], [Path Weights] and [Path Error Handling].

  • Page 59: Programming The Flow And Diagnostic Limits

    3.6.4 Programming the flow and diagnostic limits Use steps as in section “Log-in and Primary Pages” to navigate to the Programming page. Refer to Figure 71 for the Path configuration options. Highlight [Composite] and press [ENTER]. Scroll down and select [Limits] and press [ENTER]. Program the minimum flow velocity in [Min Velocity] and maximum flow velocity in [Max Velocity].

  • Page 60: Channel X Programming

    3.6.6 Channel X programming Table 19: Standard Transducers This menu is used to setup Channels’ Transducers, Transducer Number Transducer Model Number Placement and Advanced channel settings. Use steps as in section “Log-in and Primary Pages” to navigate to the (#15/115) C-PT-05-H Programming page.

  • Page 61: Programming The Placement

    3.6.6b Programming the placement The Placement menu allows the user to configure the mounting method of the transducers, based on the Transducer and Pipe programming done as specified in sections “Programming Menu Options” on page 60 and “Programming the Transducer” on page 65. Refer to Figure 75, select [Placement] and press [ENTER].

  • Page 62: Programming Advanced Channel Settings

    Figure 75: Channel programming (transducer, placement and advanced) Calibration Procedure: 3.6.6c Programming advanced channel settings Open Panametrics Vitality. Click on [Connect]. Refer to Clamp-on Calibration procedure for calibrating Select instrument model and communication Port. zero flow [Delta-T Offset]. Refer to Section 3.6.7a Fluid Speed of Sound Calibration for Calibrating sound speed.

  • Page 63: Calibration

    Figure 78: SOS calibrations Depending on the path configuration, the SOS values for SOS If using [Meter Factor], skip the following steps, otherwise Measured (composite), SOS Ch1, SOS Ch2, SOS Ch3 will be Scroll and highlight [Calibration Mode] and press displayed and dynamically updated.
  • Page 64 completion of the “as found” calibration and identifying the K-Factor values for each calibration point, select [Composite] table or [Channel] table option. Scroll and highlight [No. of Points] and press [ENTER]. Enter the number of points to enter in the K-Table. Scroll and highlight [K-Table] and press [ENTER].

  • Page 65: Chapter 4. Error Codes And Troubleshooting

    Chapter 4. Error codes and troubleshooting Introduction If a problem occurs with the electronics or transducers, a built-in error code message system greatly simplifies the troubleshooting process. The XMT1000 flow transmitter is a reliable, easy to maintain instrument. When properly installed and operated, as All the possible XMT1000 error code messages are discussed described in Chapter: Installation, the meter provides in this chapter, along with the possible causes and the...

  • Page 66: Multi-Channel Error

    4.3.1b Multi-channel error If more than one channel is in error, the most likely cause is changes in process/flow conditions such as: Excessive turbulence. Discontinuities in fluid characteristics such as multi-phase flow, flashing, pockets of gas, presence of bubbles or solid particles, cavitation or rapidly changing fluid type.
  • Page 67 Table 21: Flow error description and recommended actions Error Code Problem Cause Recommended Action Check if the Active Tw measurement on upstream and downstream transducers is valid. If Active Tw measurement is valid then this error is an The acoustic signal from the indication of the problem with process is very weak.
  • Page 68 Table 21: Flow error description and recommended actions Error Code Problem Cause Recommended Action Make sure the amplitude is within the programmed limits. If the gain is negative and Amplitude > 32, change the Transmit Voltage to “Low”. If it is still negative, enable Attenuator.
  • Page 69 table 21: flow error description and recommended actions Error Code Problem Cause Recommended Action Two or more measurement channels are in error; Check individual channel accuracy of the Two or more measurement errors, refer to this table for E23: Multi Channel Accuracy measurement may be channels are in error recommended actions to...

  • Page 70: Fluid And Pipe Problems

    4.4 Fluid and pipe problems Note: Refer to Chapter 3: Programming, to make sure the appropriate soundspeed is programmed into the meter. If preliminary troubleshooting with the Error Code Messages 4.4.2 Pipe problems and the Diagnostic Parameters indicates a possible problem, proceed with this section.

  • Page 71: Transducer Problems

    4.5 Transducer problems The test points are: Table 22: Test points Ultrasonic transducers are rugged, reliable devices. However, they are subject to physical damage from DRTN mishandling and chemical attack. The following list of potential problems is grouped according to transducer type.
  • Page 72 Table 24: System error description and recommended actions Error Code Error Message Description / Recommended Action Indicator: This is displayed when a user has logged in to either Operator, Admin or Factory access level. The indicator S1: In Config Mode In configuration mode indicator will clear automatically when the user logs out or saves the configuration...
  • Page 73 Table 24: System error description and recommended actions Error Code Error Message Description / Recommended Action Fault: Invariable SRAM memory test failed. Try power cycling the meter. S14: Invariable SRAM Invariable SRAM fault If error persists after power cycle, contact Panametrics factory Fault: Variable SRAM test failed.

  • Page 74: Communication Errors (C-Errors)

    Table 24: System error description and recommended actions Error Code Error Message Description / Recommended Action Fault: Exception within the ISR. Try power cycling the meter. If error S26: Default ISR Exception within the ISR persists after power cycle, contact Panametrics factory Fault: Exception within the DSP ISR.

  • Page 75: Transmitter Errors

    4.9 Transmitter errors These errors are from the Transmitter subsystem. Should you encounter one of the Transmitter Errors, follow recommended actions as indicated in Table 26 and contact Panametrics factory. Table 26: Transmitter error description and recommended actions Error Code Error Message Description / Recommended Action Memory test on transmitter RAM failed.

  • Page 76: Option I/O Errors

    4.10 Option I/O errors Table 27: Option I/O errors description Error Code Error Message Description Analog input /RTD input is not working. A1:AnalogCh(S2:3) Error! ADC Channel(S2:3) is not responding If error persists after power cycle, contact Panametrics factory Analog input /RTD is not working. If error A2:AnalogCh (S2:4) Error! ADC Channel(S2:4) is not responding persists after power cycle, contact...

  • Page 77: Diagnostics Data

    Table 27: Option I/O errors description Error Code Error Message Description Check the flow velocity. If velocity is When output from analog output(S2:1) A24:Aout(S2:1)OutOfRa nge! within limits and error still persists, exceeds 21 mA or less than 3.6 mA contact Panametrics factory Check the flow velocity.
  • Page 78 Table 28: Diagnostic Parameter Description and Health Indicators Parameter Description Good <2 SNR value between 2 and 5 shall provide valid measurements but can be an indication of a problem Signal to noise ratio of the SNR Down >5 with the pipe installation or any other downstream transducer different local pipe condition.
  • Page 79 Table 28: Diagnostic Parameter Description and Health Indicators Parameter Description Good If the value is negative, then there Transit time inside the pipe Lining Time is an indication of problem with the lining configuration parametersw Signal Quality Signal quality of the >1000 <1000 upstream transducer...
  • Page 80 [no content intended for this page]...

  • Page 81: Chapter 5. Maintenance And Service

    Chapter 5. Maintenance and Service Transducer maintenance and inspection WARNING! All equipment should be de-energized prior to servicing! PanaFlow™ LC shows low signal strength upon couplant dry out or extrude. Refer Couplant in “Transducer Installation” on page 15, Step 2 and “Transducer Installation” on page 15 for servicing couplant for proper operation of PanaFlow LC.
  • Page 82 [no content intended for this page]...

  • Page 83: Appendix A. Specifications And Model Configurations

    Appendix A. Specifications and model configurations Operation and performance A.2 Electronics Fluid Types Enclosures Liquids: acoustically conductive fluids, including most clean Powder coated aluminum or stainless steel (SS316) liquids, and many liquids with small amounts of entrained Classifications solids or gas bubbles. Maximum void fraction depends on US/CAN: Class I, Division 1, transducer, interrogation carrier frequency, path length, and Groups B, C, D;...

  • Page 84: Part Number Information

    Wiring Connections Cable entries include 6 × ¾” NPT, consult Panametrics for available adapters Data Logging Storage standard on the meter, up to 10,000 flow data points with up to 25 parameters per data point (requires Vitality™ software) A.3 Part number information —...
  • Page 85 — -D - E A - MODEL: XMTXP LC TRANSDUCER SYSTEM B - CHANNELS: R20S C - JUNCTION BOX: AXSS EXSS D - EXACT PIPE OUTER DIAMETER: E: PIPE UNIT OF MEASUREMENT: Z - SPECIAL: XMTXP -W02 -AXSS -Textual -MM -S (EXAMPLE PART NUMBER STRING)
  • Page 86 [no content intended for this page]...

  • Page 87: Appendix B. Using The Clamping Fixtures

    Appendix B. Using the clamping fixtures Using the universal clamping fixture - UCF This section of the manual provides installation instructions for other clamping fixtures offered by Panametrics. The Universal Clamping Fixture (UCF) (see Figure 82 below) acts as a spacing device and a transducer holder. The UCF includes one fixed short block and one adjustable short block Two slide tracks are included to connect the two short blocks.

  • Page 88: Even Traverse Method

    Before you begin the installation, make sure you note the blocks equals the S dimension. Use the pressure bolts application information in Table 2 below for your clamping or the edges of the blocks as reference points, as shown fixture. The UCF is available in 12” (300 mm) and 24” (600 below.

  • Page 89: Odd Number Of-Traverse Method

    Use a level to find the top of the pipe and then draw a IMPORTANT: line parallel to the centerline of the pipe. Make sure the chains are perpendicular to the clamping fixture and are not twisted. If the chains are slanted, the slack may cause the fixture to move.
  • Page 90 Position the clamping fixture rails so that the fixed short block is placed over the remaining center punch mark on the opposite side of the pipe and the pressure bolt is directly over the punch mark. Make sure the fixed short block is not positioned on top of the chains of the long block.

  • Page 91: Using The General Clamping Fixture - Gcf

    Figure 95 below shows a completed odd traverse installation B.2.1 Even traverse method without the transducers. Proceed to the section on mounting Note: The instructions in this section can also be used for a the transducers later in this chapter. multiple-traverse method.

  • Page 92: Odd Number Of-Traverse Method

    From each of the marks on the top of the pipe, measure Figure 102 below shows a completed even-traverse around the pipe in the same direction a distance equal installation without the transducers. Proceed to the section to 1/4 the pipe circumference. Use the center punch to on mounting the transducers later in this chapter.
  • Page 93 Figure 103: GCF odd traverse installation, step 3 Figure 106: GCF odd traverse installation, step 6 Using a level and center punch, make two marks on the Center one of the blocks over one of the center punch line drawn in step 3. These marks must be separated by marks on the side of the pipe.

  • Page 94: Using The Magnetic Clamping Fixture - Mcf

    Figure 109 below shows an odd traverse installation without the transducers. Proceed to the section on mounting the transducers later in this chapter. Figure 110: MCF transducer block and magnetic block B.3.1 Even traverse method Note: The instructions in this section can also be used for a multiple-traverse method.

  • Page 95: Odd Number Of-Traverse Method

    B.3.2 Odd number of-traverse method Note: The instructions in this section can also be used for a multiple-traverse method. However, you must use an ODD number of traverses. The distance the signal travels from one side of the pipe wall to the opposite side of the pipe wall is considered one traverse.
  • Page 96 From one of the marks on the top of the pipe, measure Center the transducer block of one sub-assembly over around the pipe a distance equal to 1/4 of the pipe one of the center punch marks on the side of the pipe. circumference, or a distance that will satisfy the Align the block so that the pressure bolt is directly over orientation found in Step 1.

  • Page 97: Appendix C. Data Records

    Appendix C. Data records Electronics C.1.1 Data entry Record complete and detailed service data for the PanaFlow™ LC in Table 30 below. Make additional copies of the table as needed. Table 30: Service Record Date Description of Service Performed By...
  • Page 98 Table 30: Service Record Date Description of Service Performed By...

  • Page 99: Initial Settings

    C.2 Initial settings The values for the initial measurement settings immediately after initial installation of the meter and verification of proper operation should be entered in Table 31 below. Table 31: Initial settings Parameter Initial Value Velocity Volumetric Mass Flow Forward Batch Totals Reverse Batch Totals Totalizer Time...
  • Page 100 Table 31: Initial settings Parameter Initial Value Channel 1 Up Amp Disc Channel 1 Down Amp Disc Channel 1 SNR on Up Channel 1 SNR on Down Channel 1 Time in Buffer on Up Channel 1 Time in Buffer on Down Channel 1 Signal Gain Up Channel 1 Signal Gain Down Channel 1 Up Peak...
  • Page 101 Table 31: Initial settings Parameter Initial Value Channel 2 Signal Gain Up Channel 2 Signal Gain Down Channel 2 Up Peak Channel 2 Down Peak Channel 2 Dynamic Threshold Up Channel 2 Dynamic Threshold Down Channel 3 Velocity Channel 3 Sound Speed Channel 3 Transit Time Up Channel 3 Transit Time Down Channel 3 Delta T...

  • Page 102: Diagnostic Parameters

    C.3 Diagnostic parameters The values for the diagnostic parameters immediately after initial installation of the meter and verification of proper operation should be entered in Table 32 below. These initial values can then be compared to current values to help diagnose any future malfunction of the system.

  • Page 103: Appendix D. Modbus Map

    Appendix D. Modbus map Input registers map Note: Most Modbus Masters add an offset of 1 to the actual register addresses. For Example: Meter Modbus address = 0x8200, Address to input in the Modbus master application = 0x8201.
  • Page 104 [no content intended for this page]...

  • Page 105: Appendix E. Ce Mark Compliance

    Appendix E. CE Mark compliance Introduction For CE Mark compliance, the PanaFlow™ LC flow meter must be wired in accordance with the instructions in this appendix. IMPORTANT: CE Mark compliance is required for all units intended for use in EU countries. Wiring The PanaFlow™...
  • Page 106 [no content intended for this page]...

  • Page 107: Appendix F. Hart Communication

    Appendix F. HART communication Wiring the XMT1000 to the HART communicator When connecting a HART communicator to the wiring terminals on the XMT1000 electronics terminal board, the circuit must be terminated in an appropriate resistive load, as shown in Figure 123 below. The HART communicator is connected in parallel with that load.

  • Page 108: Hart Menu Maps

    HART menu maps For reference while programming the XMT1000, see the following HART menu maps: • “HART Output Menu Map” on page 130 • “HART Review Menu Map” on page 131 F.3.1 HART output menu map Root Menu PV Loop Setup Menu QV Value Product Type...

  • Page 109: Hart Review Menu Map

    F.3.2 HART review menu map Root Menu PV Loop QV Value Setup Menu Product Type TV Value SV Value PV Value Current Login Logout Squawk Service Menu* Review Menu Clear Totals *Editable only by Ad min/Operator users I/O Options Sensor Setup Use Preference Meter Review HART Review...

  • Page 110: Configurable Measurements

    Configurable measurements Below table shows the measurements available over HART: Table 34: Measurements available over HART Velocity Ch 1 ActiveTw Amplitude Down Ch 2 Peak Index Up Volumetric Ch 1 ActiveTw Gain Up Ch 2 Peak Index Down Mass Flow Ch 1 ActiveTw Gain Down Ch 2 Peak % Up Batch Fwd Volumetric Totals...
  • Page 111 Table 34: Measurements available over HART Ch 1 Gain Up Ch 2 ActiveTw SNR Up Ch 3 ActiveTw Gain Down Ch 1 Gain Down Ch 2 ActiveTw SNR Down Ch 3 Error Status Ch 1 SNR Up Ch 2 ActiveTw Amplitude Up Ch 3 Reported Error Ch 1 SNR Down Ch 2 ActiveTw Amplitude Down...
  • Page 112 Table 35: Configurable through HART Pipe Outer Diameter Pipe Configurations Pipe Wall Thickness Pipe Inner Diameter Fluid Configurations Kinematic Viscosity Zero Cutoff Limits Flow Averaging Path Configuration Path Error Handling Ch 1 Path Weight Ch 2 Path Weight Ch 3 Path Weight Path Configuration Ch 1 Path Length Ch 2 Path Length...
  • Page 113 Table 35: Configurable through HART Ch 1 Transducer Number Ch 1 Transducer Frequency Ch 1 Static Tw Ch 2 Transducer Type Ch 2 Transducer Number Transducer Configurations Ch 2 Transducer Frequency Ch 2 Static Tw Ch 3 Transducer Type Ch 3 Transducer Number Ch 3 Transducer Frequency Ch 3 Static Tw Communication Option Type Selection...
  • Page 114 [no content intended for this page]...

  • Page 115: Appendix G. Wireless Hart Communication

    Appendix G. Wireless HART communication Introduction Configure the meter so that it is not in error, systems without errors will be easier to troubleshoot later in the Wireless HART is a bi-directional digital communication process. protocol for field devices, that offers multi-vendor, inter- Assign the meter a unique Tag and Long Tag so that operable wireless standard.

  • Page 116: Emerson Wireless Gateway Setup Configuration

    G.2.4 Emerson wireless gateway setup configuration The following information will show how to configure the Wireless Gateway with a STATIC IP to a dedicated PC, this can be useful as a diagnostic tool. Note: This is not a typical end user application but can be used as a diagnostic tool at the customer site, the gateway may already be setup at the customer site per their procedures.

  • Page 117: Appendix H. Foundation Fieldbus Communication

    Appendix H. Foundation Fieldbus communication H.2.3 Connection Introduction Connect the Fieldbus wires to P1 on the terminal PCB (see Fieldbus is a bi-directional digital communication Figure 127 below). Panametrics recommends using the top protocol for field devices, which offers an advancement right rear port on the enclosure.

  • Page 118: Fisco (Fieldbus Intrinsically Safe Concept)

    H.2.4 FISCO (Fieldbus intrinsically safe concept) The XMT1000 Fieldbus is certified as a FISCO connection for both entity and FISCO parameters: FISCO Parameters • or U = 17.5 V Mounting Screw or L = 380 mA (p/n 412-2884) = 10 µH = 5.32 W Cable Port Entity Parameters...

  • Page 119: Default Node Address

    H.2.6 Default node address The default node address for each XMT1000 flow meter from the factory is 17 (see Figure 129 below). This should be changed during commissioning. Figure 129: XMT1000 device properties H.3 Specifications H.3.1 General Manufacturer Name: Panametrics Manufacturer ID (Hex): 004745 Model: XMT1000 Device Type: 0010...

  • Page 120: Communication

    H.4 Resource Block H.3.3 Communication Stack Manufacturer: Softing AG The Resource Block provides common information about the XMT1000 Foundation Fieldbus implementation. The user can Backup LAS Capable: Yes* find FF revision numbers, set passwords and configure the Total Number of VCRs: 24 NAMUR NE107 bit map.

  • Page 121: Namur Ne107

    H.4.3 NAMUR NE107 Attention! The NAMUR NE107 recommendation specifies that detailed device-specific diagnostics are summarized as four simple Before entering a password, make sure the status signals. The diagnostics are set to defaults by XMIT_TB transducer block is in active mode. Panametrics, but they can be modified to any other level by the user.
  • Page 122 The NAMUR NE107 Errors and their Default Categories in the XMT1000 Resource Block are listed in Table 36 below. Table 36: NAMUR NE107 Errors and XMT1000 default categories Error Sub-Error Description Default Category Default Category Persistent Parameter CRC Fault Failed Stack Overflow failure Failed Sequence or Windowed Watch Dog...
  • Page 123 Table 36: NAMUR NE107 Errors and XMT1000 default categories Error Sub-Error Description Default Category SingleChAccuracy Offspec MultiChAccuracy Offspec ActiveTw Offspec CycleSkip Offspec Sensor Measurement Error Amplitude Offspec SignalQuality Offspec VelocityRange Offspec SoundSpeed Offspec Offspec Device in Configuration Mode In Configuration Mode - Indication Check Unsupported Parameter Warning Unsupported Parameter - Warning...

  • Page 124: Xmit Transducer Block

    H.5 XMIT Transducer block The XMIT transducer block contains parameters that can be transmitted onto the Fieldbus via the AI block. The user can view real time data and select the units for each of the parameters (see Figure 134 below). Figure 134: Measurement parameters and units in XMIT transducer block...

  • Page 125: Units

    H.5.1 Units The measurement parameters found on the XMIT Transducer Block have several selectable units. Table 37 below lists the available units for each parameter. Note: The units can only be changed using an Admin password. Make sure the selected units agree between the XMIT Transducer Block and the AI Block.

  • Page 126: Composite Transducer Block

    H.6 Composite Transducer block The Composite Transducer Block provides the measurement values and programmable parameters that are common to all three paths. Figure 135 below shows the Composite Transducer Block and Table 38 on page 152 lists the Measurements and Parameters that are available.
  • Page 127 Table 38: Available measurement values and parameters in the composite TB Composite TB Measurements and Parameters Measurement Parameter BATCH_FWD_TOTALS BATCH_REV_TOTALS BATCH_TOTAL_TIME SOUND_SPEED INVENTORY_FWD_TOTALS INVENTORY_REV_TOTALS INVENTORY_TOTAL_TIME MULTI_KFACTOR REYNOLDS_KFACTOR CURRENT_OPERATING_TEMP STANDARD_VOLUMETRIC BATCH_NET_TOTALS ERROR_STATUS HEALTH_CODE REPORTED_ERROR GATE_INPUT_STATE UNIT_TYPE_DENSITY_R UNIT_TYPE_VELOCITY_R UNIT_TYPE_TEMPERATURE_R PIPE_ID PIPE_OD PIPE_WALL_THICKNESS CORR_PEAK_LOW_LIMIT ANALOGOUT_PERCENTSCALE ACCELERATION_LIMIT...
  • Page 128 Table 38: Available measurement values and parameters in the composite TB Composite TB Measurements and Parameters Measurement Parameter SOS_LOW_LIMIT, SOS_HIGH_LIMIT MULTIK_VELREY_1-12, MULTIK_KFACTOR_1-12 REYNOLDS_CORRECTION FLUID_SUPPLY_TEMPERATURE FLUID_RETURN_TEMPERATURE SOS_LOW_LIMIT SOS_HIGH_LIMIT MULTIK_VELREY MULTIK_KFACTOR PATHCONFIGURRATION HARDWARE_REVISION SOFTWARE_REVISION UMPU_SERIAL_NUMBER TOTALIZER_CMD SENSOR_SERIAL_NUMBER MULTIK_ACTIVE MULTIK_TYPE MULTIK_PAIRS KVINPUT_SELECTION ENABLE_ACTIVE_TW CALIBR_MODE_SELECTION PATH_ERROR_HANDLING UNIT_TYPE_DIMENSION...

  • Page 129: Clearing The Totalizer

    H.6.1 Clearing the totalizer Batch totals can be controlled through Foundation Fieldbus (see Figure 136 below). The user can start, stop, or reset batch totalizers by setting the option on the TOTALIZER_CMD function of the Composite Transducer Block. To set the totalizers from the Foundation Fieldbus: Verify that the gate and ground terminals on the Main PCB are connected.

  • Page 130: Configurable Measurements

    Configurable measurements Below table shows the measurements available over FF: Table 39: Measurements available over FF Velocity Ch 1 Signal Quality Down Ch 2 SNR Down Volumetric Ch 1 Amplitude Up Ch 2 Peak Index Up Mass Flow Ch 1 Amplitude Down Ch 2 Peak Index Down Batch Fwd Volumetric Totals Ch 1 Gain Up...
  • Page 131 Table 40: Configurable through FF Pipe Outer Diameter Pipe Configurations Pipe Wall Thickness Pipe Inner Diameter Kinematic Viscosity Reference Density Fluid Configurations Tracking Mode Selection Minimum Soundspeed Maximum Soundspeed Minimum Velocity Warning Limit Maximum Velocity Warning Limit Minimum Velocity Maximum Velocity Limits Zero Cutoff Flow Averaging...
  • Page 132 Table 40: Configurable through FF Ch 1 Transducer Type Ch 1 Transducer Number Ch 1 Transducer Frequency Ch 1 Static Tw Ch 2 Transducer Type Ch 2 Transducer Number Transducer Configurations Ch 2 Transducer Frequency Ch 2 Static Tw Ch 3 Transducer Type Ch 3 Transducer Number Ch 3 Transducer Frequency Ch 3 Static Tw...

  • Page 133: Channel Transducer Block

    Table 40: Configurable through FF Meter Factor Calibration Mode Selection Calibration K-Table Selection Number of Points Calibration Type Selection Velocity points (1 to 6) Calibration table Reynolds points (1 to 6) K-Factors points (1 to 6) H.8 Channel transducer block The CH1, CH2 and CH3 transducer blocks show the measurement values and programmable parameters for each of the three paths.

  • Page 134: Analog Input Block

    H.9 Analog input block Table 41: Available measurement values and parameters in the channel TB The Analog Input (AI) Block (see Figure 138 below) is designed as a generalized signal conditioning function. The Channel TB output from an AI block can be connected to the Fieldbus. Measurements and Measurement Parameter...

  • Page 135: Error Handling

    H.11 Error handling H.12 Simulation mode The flow meter publishes the error status on the Fieldbus Simulation mode allows the user to test the FF along with the real data. The error status can be seen in the implementation without the instrument providing real data. CH_x_Reported Error parameter on the Channel Transducer The meter PCB is shipped with simulation mode disabled.

  • Page 136: Fieldbus Troubleshooting Guide

    H.13 Fieldbus troubleshooting guide See Table 42 below for suggested solution to possible Fieldbus problems. Table 42: XMT1000 FF troubleshooting guide Problem Presumed Cause Remedy Correct wiring between XMT1000 and Wiring unconnected, broken or shorted spur device coupler. Communication between DCS and The power is off or the power supply Supply proper voltage XMT1000 FF cannot be established...

  • Page 137: Dpi620 Ff Modular Communicator

    H.14 DPI620 FF modular communicator For local diagnostic capability with the XMT1000 FF option, Panametrics recommends the DPI620G-FF Genii advanced modular calibrator and HART/Fieldbus communicator. The calibrator is available in an IS version as well (DPI620G-IS-FF). Table 43 below lists the models, description and key benefits. Table 43: DPI620 Genii Models Image Model PN...
  • Page 138 [no content intended for this page]...

  • Page 139: Warranty

    Warranty Each instrument manufactured by Panametrics, a Baker Hughes business is warranted to be free from defects in material and workmanship. Liability under this warranty is limited to restoring the instrument to normal operation or replacing the instrument, at the sole discretion of Panametrics. Fuses and batteries are specifically excluded from any liability. This warranty is effective from the date of delivery to the original purchaser.
  • Page 140 [no content intended for this page]...
  • Page 141 Certification and Safety Statements Certification and Safety Statements for PanaFlow PF10 Zx • When installing this apparatus, the following • The product must not be subjected to mechanical or requirements must be met: thermal stresses in excess of more than those permitted in the certification documentation and the instruction •...
  • Page 142 Standards US/CANADA The equipment complies with the standards listed in the Specific Conditions of Use: following table: The electronics enclosure is rated for an ambient temperature range of -40°C to +60°C. The remote Standards mount junction box and flow body is rated for an ambient temperature range of -40°C to +60°C.
  • Page 143 Markings Markings shall appear on the product as shown below: XMT1000 Labels (Aluminum Enclosure) PANAMETRICS LLC PANAMETRICS LLC Model & Serial Number (Boston) Model & Serial Number (Shannon) Certification (US/CAN, IECEx/ATEX) Certification (US/CAN, IECEx/ATEX) [FISCO] [Standard]...
  • Page 144 XMT1000 Labels (Stainless Steel Enclosure) PANAMETRICS LLC PANAMETRICS LLC Model & Serial Number (Boston) Model & Serial Number (Shannon) Certification (US/CAN, IECEx/ATEX) Certification (US/CAN, IECEx/ATEX) [FISCO] [Standard]...
  • Page 145 [no content intended for this page]...
  • Page 146 Tel: +1 800 833 9438 (toll-free) E-mail: mstechsupport@bakerhughes.com Tel: +1 978 437 1000 E-mail: mstechsupport@bakerhughes.com Panametrics, a Baker Hughes Business, provides solutions in the toughest applications and environments for moisture, oxygen, liquid and gas flow measurement. Experts in flare management, Panametrics technology also reduces flare emissions and optimizes performance.

Table of Contents