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Summary of Contents for Ignite Auger 75 DDH
- Page 1 Operation & Maintenance Manual Auger Auger 75 DDH S/N: B6EM00101 & Above Auger 165 DDH S/N: B6EN00101 & Above Auger 150 PH S/N: B6EP00101 & Above Auger 210 PH S/N: B6ER00101 & Above Printed in USA © 2023 Ignite Attachments.
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Page 3: Table Of Contents
TABLE OF CONTENTS FOREWORD ................................3 MANUFACTURER ............................. 3 North America ............................... 3 SERIAL NUMBER LOCATION ........................... 3 Attachment / Implement Serial Number....................... 3 ATTACHMENT IDENTIFICATION ........................4 FEATURES AND ACCESSORIES ........................4 Standard Items .............................. 4 Options And Accessories..........................4 SAFETY AND TRAINING RESOURCES ........................ - Page 4 TABLE OF CONTENTS PREVENTIVE MAINTENANCE ..........................28 MAINTENANCE SAFETY WARNINGS ......................28 TROUBLESHOOTING ............................. 29 Troubleshooting The Attachment ........................29 SERVICE SCHEDULE ............................. 30 LUBRICATING THE ATTACHMENT ......................... 31 Lubricating The Auger 150PH And 210PH Models ....................31 Lubricating The Auger 75DDH and 165DDH Models.................... 31 REMOVING AND INSTALLING STANDARD / HEAVY DUTY AUGER TEETH .............
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Page 5: Foreword
FOREWORD MANUFACTURER SERIAL NUMBER LOCATION North America Attachment / Implement Serial Number Ignite Attachments Figure 1 2741 20th Avenue South Moorhead, MN 56560 C221397a Always use the serial number (Item 1) [Figure 1] of the auger when requesting service information or when ordering parts. -
Page 6: Attachment Identification
FOREWORD ATTACHMENT IDENTIFICATION FEATURES AND ACCESSORIES Standard Items Figure 2 The attachment is equipped with the following standard items: • Hex Drive Shaft • Flush Face Connect Under Pressure Hydraulic Quick Couplers Options And Accessories Below is a list of Options and Accessories available for your attachment. -
Page 7: Safety And Training Resources
SAFETY AND TRAINING RESOURCES SAFETY INSTRUCTIONS • Make sure all the machine controls are in the neutral position before starting the machine. Safe Operation Is The Operator’s • Operate the attachment only from the operator’s Responsibility position. • Operate the attachment according to the Operation Safety Alert Symbol &... -
Page 8: Silica Dust Exposure
SAFETY AND TRAINING RESOURCES Silica Dust Exposure FIRE PREVENTION NA3505 Maintenance The machine and some attachments have components that are at high temperatures under normal operating NA3504 conditions. The primary source of high temperatures is the engine and exhaust system. The electrical system, if Silica dust can cause lung disease and is known to the damaged or incorrectly maintained, can be a source of state of California to cause cancer. -
Page 9: Fueling
(if equipped). Welding And Grinding Always clean the machine and attachment, disconnect the battery, and disconnect the wiring from the Ignite Attachments controllers before welding. Cover rubber hoses, battery, and all other flammable parts. Keep a fire extinguisher near the machine when welding. -
Page 10: Publications And Training Resources
Ignite Attachments machine. Access them online at Igniteattachments.com. Operation & Maintenance Manual Complete instructions on the correct operation and the routine maintenance of your attachment. 7519274 C221554 For the latest information on Ignite Attachments products and the Ignite Attachments Company, visit our website at Igniteattachments.com... -
Page 11: Attachment Signs
SAFETY AND TRAINING RESOURCES ATTACHMENT SIGNS NOTE: The location of the decals is the same on the 75 DDH, 165 DDH, 150 PH, and 210 PH models. Figure 3 C221403b... - Page 12 SAFETY AND TRAINING RESOURCES Figure 4 C221899a...
- Page 13 SAFETY AND TRAINING RESOURCES REF. DECAL EMISSIONS WARNING Located on the top side of the drive unit and on the auger bit 73536420IG 7353640IG DRILLING ELECTRIC SHOCK WARNING Located on both sides of the drive unit 7130147 7130147 DO NOT ENTER / EXIT ON THIS SIDE WARNING DECAL Located on the mounting frame 7130141 7130141...
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Page 14: Operating Instructions
OPERATING INSTRUCTIONS INITIAL SETUP Remove the bolt (Item 4) and lock washer (Item 6) [Figure 6]. Installing The Auger On The Loader Remove the loader attachment mounting frame (Item Attachment Mounting Frame 3) [Figure 6]. Figure 5 Lower the auger drive (Item 2) [Figure 6] fully. Installing The Hydraulic Hoses On The Auger Figure 7... - Page 15 OPERATING INSTRUCTIONS Figure 8 Figure 10 C221406a Remove the locking clip (Item 1) and pin (Item 2) C221408a [Figure 8]. Install the pin and locking clip (Item 1) [Figure 10]. Figure 9 C221407a Raise the auger drive and align the hole on the auger drive shaft (Item 1) with the hole in the auger bit (Item 2) [Figure 9] Slide the auger bit onto the shaft.
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Page 16: Daily Inspection
OPERATING INSTRUCTIONS DAILY INSPECTION Figure 12 Inspecting Attachment Mounting Frame Figure 11 NA3448a C221409a • Lower down the quick coupler levers until they are fully engaged in the locked position [Figure 12] • Inspect the attachment mounting system wedge (wedges fully extended through the attachment mounts (Item 1) [Figure 11] and mounting flanges mounting frame holes). -
Page 17: Operating Procedure With Loaders
Attachments / implements and buckets for safe loads of specified densities are approved for each model. Never use attachments / implements or buckets which are not approved by Ignite Attachments.◂ W-2662 WARNING INSTABILITY HAZARD Excessive load can cause loss of control or tipping leading to serious injury or death. -
Page 18: Entering And Exiting The Machine
OPERATING INSTRUCTIONS Figure 15 a three-point contact at all times [Figure 16]. Do not jump. • See the machine’s Operation & Maintenance Manual for detailed instructions on entering and exiting the machine. Installing The Attachment Installing With Non-powered Machine Quick Coupler The attachment mounting frame for the attachment has a top flange that is designed to receive the top edge of the machine quick coupler and the lower part of the frame is... - Page 19 OPERATING INSTRUCTIONS Figure 18 WARNING GENERAL HAZARD Failure to follow instructions can cause serious injury or death. Before you leave the operator’s seat: • Lower the lift arms and put the attachment / implement flat on the ground. • Engage the parking brake. •...
- Page 20 OPERATING INSTRUCTIONS Figure 21 Figure 22 NA3450A NA3453A 10. The wedges must extend through the holes in the Operate the powered quick coupler until the levers attachment mounting frame, securely fastening the are fully raised (wedges fully raised) [Figure 22]. attachment to the quick coupler [Figure 21].
- Page 21 OPERATING INSTRUCTIONS Figure 24 Operate the powered quick coupler until the levers are fully engaged in the locked position [Figure 25] (wedges fully extended through the attachment mounting frame holes). If both levers do not engage in the locked position, see your machine dealer or representative for maintenance.
- Page 22 If installing an attachment equipped with poppet style couplers, the attachment couplers will have to be Before starting the machine, tighten the quick changed to match the loader. Contact your Ignite couplers connection specific to your loader Attachments representative for parts information.
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Page 23: Hydraulic Quick Couplers
OPERATING INSTRUCTIONS Figure 27 WARNING BURN HAZARD Hydraulic fluid, tubes, fittings and quick couplers can get hot when running machine and attachments / implements. Be careful when connecting and disconnecting quick couplers.◂ W-2220 Connecting The Hydraulic Quick Couplers WARNING BURN HAZARD Hydraulic fluid, tubes, fittings and quick couplers can get hot when running machine and attachments / implements. -
Page 24: Operating The Controls
OPERATING INSTRUCTIONS Operation With The Loader Disconnecting The Hydraulic Quick Couplers Always make sure that the oil in the attachment has reached operating temperature prior to disconnecting. WARNING Disconnecting the attachment when the oil is cold may GENERAL HAZARD result in damage to the system. Failure to follow instructions can cause serious injury or death. -
Page 25: Removing The Attachment
OPERATING INSTRUCTIONS Once the required hole depth is reached, allow the Lower the lift arms while tilting the attachment auger bit to briefly turn at depth to clean the hole of mounting frame fully back so the auger does not debris. - Page 26 OPERATING INSTRUCTIONS Figure 33 WARNING PINCHING HAZARD Failure to follow instructions can cause serious injury. Keep fingers and hands out of pinch points when latching and unlatching the attachment quick coupler.◂ W-2541 Turn the machine on. Release the parking brake. Figure 32 NA3453A Operate the powered quick coupler until the levers...
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Page 27: Lifting The Attachment
OPERATING INSTRUCTIONS LIFTING THE ATTACHMENT TRANSPORTING THE ATTACHMENT ON A TRAILER Use chains that are in good condition and of adequate Fastening The Attachment On A Trailer With size to lift the attachment. The Loader Mounting Frame NOTE: Your model may vary slightly, but the procedure is the same. -
Page 28: Transporting The Attachment And Machine On A Trailer
OPERATING INSTRUCTIONS Connect chains to the loader mounting frame (Item • Load the heaviest end of the machine and 2) and auger bit (Item 1) [Figure 37], then route the attachment combination first. opposite end of the chains to the trailer (Item 2) [Figure 38]. -
Page 30: Preventive Maintenance
Maintenance procedures which are not in the Operation & Maintenance Manual must be performed ONLY BY QUALIFIED SERVICE PERSONNEL. Always use genuine Ignite Attachments replacement parts. The Service Safety Training Course is available from your Ignite Attachments dealer. -
Page 31: Troubleshooting
Activate loader front auxiliary hydraulics. Check quick couplers connection. Check for damaged hose ends and fittings. Auger gear failure. Contact your Ignite Attachments representative for service. Auger bolt missing or broken. Replace auger bolt. Auger does not dig effectively. Worn or damaged auger teeth. -
Page 32: Service Schedule
PREVENTIVE MAINTENANCE SERVICE SCHEDULE Maintenance work must be done at regular intervals. Failure to do so will result in excessive wear and early failures. The service schedule is a guide for correct maintenance of the attachment. Service Schedule Check condition / proper operation. Adjust or Refill as replace as needed. -
Page 33: Lubricating The Attachment
PREVENTIVE MAINTENANCE LUBRICATING THE ATTACHMENT Figure 40 Lubricating The Auger 150PH And 210PH Models IMPORTANT ENVIRONMENTAL HAZARD Fluids such as engine oil, hydraulic fluid, coolants, grease, etc. must be disposed of in an environmentally safe manner. Some regulations require that certain spills and leaks on the ground must be cleaned in a specific manner. -
Page 34: Removing And Installing Standard / Heavy Duty Auger Teeth
PREVENTIVE MAINTENANCE Figure 41 REMOVING AND INSTALLING STANDARD / HEAVY DUTY AUGER TEETH Various types and styles of auger points and teeth are available for different applications. The most common types are shown below for replacing components. NOTE: Your model may vary slightly, but the procedure is the same. -
Page 35: Removing And Installing Hydraulic Motor And Gear Box
PREVENTIVE MAINTENANCE REMOVING AND INSTALLING HYDRAULIC Remove the bolts and washers (Item 1) [Figure 45] MOTOR AND GEAR BOX and motor housing. Figure 46 NOTE: This procedure for removing and installing the hydraulic motor and gear box is only for 150 PH and 210 PH models. -
Page 36: Assembling And Disassembling Chain Reduction Drives
PREVENTIVE MAINTENANCE ASSEMBLING AND DISASSEMBLING Figure 48 CHAIN REDUCTION DRIVES WARNING IMPACT AND INJECTION HAZARDS Flying debris or pressurized fluids can cause serious injury or death. Wear safety glasses to prevent eye injury when any of the following conditions exist: •... - Page 37 PREVENTIVE MAINTENANCE Figure 50 Figure 52 C222043a C222047a Locate and remove the 4 socket head cap screws To assemble, place the motor (Item 1) on the motor (Item 1) [Figure 50] that hold the motor in place. plate (Item 2) [Figure 52]. Figure 51 NOTE: The hoses (Item 3) [Figure 52] should come out of the top of the auger drive.
- Page 38 PREVENTIVE MAINTENANCE Figure 54 Figure 56 C222045a C221897b 11. Remove the rear cover (Item 1) [Figure 54]. 13. Bring the two ends of the chain toward the front of the box [Figure 56]. Figure 55 Figure 57 C222046a C221896b 12. Insert the drive chain (Item 1) and place it around the larger drive sprocket (Item 2) [Figure 55].
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Page 39: Attachment Storage And Return To Service
ATTACHMENT STORAGE AND RETURN TO Figure 58 SERVICE Attachment Storage Sometimes it may be necessary to store your Ignite Attachments attachment for an extended period of time. Below is a list of items to perform before storage. • Thoroughly clean the attachment. -
Page 40: Specifications
Certain specification(s) are based on engineering calculations and are not actual measurements. Specification(s) are provided for comparison purposes only and are subject to change without notice. Specification(s) for your individual Ignite Attachments equipment will vary based on normal variations in design, manufacturing, operating conditions, and other factors. -
Page 41: Performance Specifications
SPECIFICATIONS Performance Specifications SPEED FLOW RATE AUGER 75 DDH AUGER 165 DDH AUGER 150 PH AUGER 210 PH @ 30,3 L/min (6 U.S. 64 rpm gpm) @ 37,9 L/min (10 U. 80 rpm 51 rpm S. gpm) @ 45,4 L/min (12 U. -
Page 42: Torque Specification For Bolts
SPECIFICATIONS TORQUE SPECIFICATION FOR BOLTS Torque For General SAE Bolts The following minimum and maximum torque values are for use on steel hardware coated with zinc phosphate & oil and zinc dichromate in general applications and where torque values are not otherwise specified. The same torque values apply to course or fine threads. - Page 43 SPECIFICATIONS Use the torque value for the part having the lesser property class when a fastener and nut are used together but have a different property class. THREAD NOM. PROPERTY CLASS DIA. 10.9 12.9 2,5 – 3,5 N•m 3,8 – 4,2 N•m 4,7 –...
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Page 44: Hydraulic Connection Specifications
SPECIFICATIONS HYDRAULIC CONNECTION Lubricate the O-ring (Item 1) before installing the fitting. SPECIFICATIONS Loosen the nut (Item 2) and install the fitting. Loosen the nut and install the fitting. Tighten the nut until the washer O-ring Face Seal Connection (Item 3) [Figure 62] is tight against the surface. Tubelines And Hoses IMPORTANT Replace any tubelines that are bent or flattened. -
Page 45: O-Ring Flare Fitting
SPECIFICATIONS Flare Fitting Tightening Torque Wrench Size Tubeline Outside Thread Size TORQUE N·m (ft- NEW Rotate No. RE-ASSEMBLY Diameter of Hex Flats Rotate No. of Hex Flats 5/8” 5/16” 1/2” – 20 23 (17) 2 - 1/2 11/16” 3/8” 9/16” – 18 30 (22) 7/8”... - Page 46 SPECIFICATIONS O-ring Flare Fitting Tightening Torque Wrench Size Tubeline Outside Thread Size TORQUE N·m (ft- NEW Rotate No. RE-ASSEMBLY Diameter of Hex Flats Rotate No. of Hex Flats 5/8” 5/16” 1/2” – 20 23 (17) 2 - 1/2 11/16” 3/8” 9/16”...
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Page 47: Port Seal Fitting
SPECIFICATIONS Port Seal Fitting Figure 69 Figure 68 P13571a Do not use port seal fittings when a thread in orifice (Item 1) [Figure 69] is used in the port. The orifice may interfere with the fitting and prevent it from sealing. Use an O-ring boss fitting (Item 2) [Figure 69] as shown. - Page 48 SPECIFICATIONS Figure 70 Figure 72 P91857a P91854a To disconnect the hose, pull up on the grommet To install the hose, install the retainer clip (Item 1) (Item 1) [Figure 70]. [Figure 72] in the fitting. Figure 71 Figure 73 P91858a P91855a Use an O-ring pick to remove the retainer clip (Item Install the hose (Item 1) [Figure 73] into the fitting.
- Page 49 SPECIFICATIONS Figure 74 P91856a Push the grommet (Item 1) down and over the top of the fitting (Item 2) [Figure 74].
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Page 50: Warranty
WARRANTY ATTACHMENT / IMPLEMENT WARRANTY A statement explaining the terms and conditions of the warranty coverage that applies to your attachment / implement is available by visiting Igniteattachments.com. - Page 51 ALPHABETICAL INDEX approved loaders ............15 lifting the attachment ..........25 assembling and disassembling lubricating the auger chain reduction drives ..........34 lubrication locations ..........31 assembly..............12 attachment identification ..........4 attachment signs decals ..............9 maintenance safety .............6 attachment storage ...........37 moving with the auger installed auger bit loader ..............23 installing and removing...........12...
- Page 52 ALPHABETICAL INDEX troubleshooting ............29 warranty ..............48 welding safety .............7...
- Page 54 WARNING Cancer and Reproductive Harm. This product can expose you to chemicals including lead and lead compounds, mineral oils, and phthalates which are known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov. 2023 Ignite Attachments®. All rights reserved.