LS tractor LM3560A Operator And Parts Manual

LS tractor LM3560A Operator And Parts Manual

60" lawn mower for j & xj series tractors

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OM 0442MW-A
Rev1 06-20
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SERIAL NO. 21500001 AND UP
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Summary of Contents for LS tractor LM3560A

  • Page 1 " " & & SERIAL NO. 21500001 AND UP OM 0442MW-A Rev1 06-20...
  • Page 3: Table Of Contents

    TABLE OF CONTENT SPECIFICATIONS ..........................3 INTRODUCTION – TO THE PURCHASER ..................4 SAFETY PRECAUTIONS ........................ 5-10 Before Operation .......................... 5 Notice ............................6 Mower Operation .......................... 6 Before Operation ......................6 Mower Operation ......................7-8 Maintenance ..........................9 Storage ...........................
  • Page 4 TABLE OF CONTENT OPERATION ............................22 General Preparation ........................22 Operating Controls ........................22 Engine Speed ......................22 Up and Down Control ....................22 Engaging the Drive Mechanism ................22 Transport Locking ..................... 22 MAINTENANCE ..........................23-29 Maintenance ........................23-25 Sharpening and Balancing Blades ................
  • Page 5: Specifications

    SPECIFICATIONS Features and Specifications 60" LAWN MOWER HOUSING Cutting width – in (cm) 60 (152) Construction Welded drive-over floating deck Blade quantity Blade length – in (cm) 21 (53) diagonal Blades thickness - in (mm) 1/4 (6) Blade overlap - in (cm) 1 5/16 (3) Weight - lbs (kg) 372 (169)
  • Page 6: Introduction - To The Purchaser

    INTRODUCTION O THE URCHASER All products are designed to give safe, Illustrations dependable service if they are operated and The illustrations may not necessarily reproduce maintained according to instructions. Read the full detail and the exact shape of the parts understand this manual...
  • Page 7: Safety Precautions

    SAFETY PRECAUTIONS SAFETY FIRST This symbol, the industry's "Safety Alert Symbol", is used throughout this manual and on labels on the machine itself to warn of the possibility of personal injury. Read these instructions carefully. It is essential that you read the instructions and safety regulations before you attempt to assemble or use this mower.
  • Page 8: Notice

    SAFETY PRECAUTIONS - continued OTICE A safe operator is the best assurance against accidents. All operators, no matter how experienced they may be, should read this operator's manual and all other related manuals before attempting to operate the mower. Please read the following section and pay particular attention to all safety recommendations contained in this manual and those labelled on the mower and on the tractor.
  • Page 9: Mower Operation

    SAFETY PRECAUTIONS - continued Mower Operation 1. Before leaving tractor/mower 14. Never operate mower near glass enclosures, unattended, take all possible precautions. automobiles, window wells, embankments, etc., Park the tractor/mower on level ground, without proper adjustment of lawn discharge place the transmission in neutral, set the angle.
  • Page 10 SAFETY PRECAUTIONS - continued 24. Do not operate machine near drop-offs, 32. Never operate with the discharge deflector ditches, embankments, or bodies of raised, removed or altered, unless using a grass water. The machine could suddenly roll catcher. operate mower without over if a wheel goes over the edge or the discharge chute or entire grass catcher in place.
  • Page 11: Maintenance

    SAFETY PRECAUTIONS - continued 10. Inspect machine before you operate. Do not AINTENANCE operate a mower that is defective or has ALWAYS USE GENUINE PARTS WHEN missing parts. Replace worn and damaged REPLACEMENT PARTS ARE REQUIRED blades and bolts in sets to preserve balance Make sure that...
  • Page 12: Storage

    SAFETY PRECAUTIONS - continued TORAGE RANSPORT 1. Before storing the mower, certain precautions 1. If the tractor/mower is to be driven on public should taken protect from roads, it must be equipped with an SMV deterioration. Let engine cool before storing (Slow Moving Vehicle) sign.
  • Page 13: Decals

    DECALS Replace immediately if damaged OM 0442MW-A...
  • Page 14: Assembly

    ASSEMBLY OWER SSEMBLY The mower is pre-assembled at the factory; however, parts in the bag and box must be assembled. Use the present manual and lay out all parts for assembly. Separate bolts and nuts into various sizes. After assembly, torque all the bolts according to the "Torque Specification Table" enclosed at the end of the manual.
  • Page 15: Installation Of Tractor Middle Supports

    ASSEMBLY Installation of Tractor Brackets (figures 3-3A-3B) NOTE: FRONT LOADER: Figure 3 - CROSSBAR (with Front Loader) If you install the mower on a tractor not equipped with a front loader, two spacers (item 5) are required to replace the front loader plate. WITHOUT FRONT LOADER: 1.
  • Page 16: Installation Of Lifting Arms

    ASSEMBLY Installation of the Lifting Arms Installation Side Bumper (figure 4) Brackets (figure 5A) 1. Figure 4: Insert a lifting lever (item 1), in each lifting arm and secure with two 3/4" flat washers 1. Figure 5A: Install a side bumper bracket (item 3) and a 3/16"...
  • Page 17: Installation Of "Anti-Scalp" Roller

    ASSEMBLY Installation of the "Anti-Scalp" Roller (figure 6) 1. Insert the 1/2” x 12 5/16” pin (item 1) in one front anchor plate hole then install a bushing (item 2), a 1/2" flat washer (9/16" hole) (item 3), the anti-scalp wheel (item 4), a 1/2" flat washer (9/16"...
  • Page 18: Installation Of Deflectors

    ASSEMBLY Installation of the Deflectors (figures 7-7A) 1. Figure 7: Install the rubber deflector (item 1) between the deflector support (item deflector reinforcement (item 3) and secure with five 3/8" x 1 1/4" bolts (items 4 & A), installing the "A" bolts first, ten 3/8" flat washers and five 3/8"...
  • Page 19: Installation Of The Front Anchor

    ASSEMBLY Installation of the Front Anchor (figures 9-12) 1. Figure 9: Install two 5/8"NC jam nuts (items anchor bushings (item 1) to the front anchor (item 2) and two more 5/8"NC jam nuts (items 7). 2. Figure 9: Insert the 16 3/4" long anchor rod (item 3) in the anchor Figure 9 bushings (item 1) and place two 1"...
  • Page 20: Unlocking The Wheels

    ASSEMBLY Unlocking the Wheels (figures 13-13A) IMPORTANT: DO NOT USE THE MOWER WHEN THE WHEELS ARE LOCKED. 1. Remove the circle cotter (item1), the 3/16" x 1" pin (item 2) from each front wheel. 2. Raise the 1/2" x 3" pin (item 3) to align the hole with the bushing hole welded to the wheel supports and secure with the 3/16"...
  • Page 21: Installation Of Lifting Arms And Connecting Driveline To Tractor

    ASSEMBLY Installation of the Lifting Arms and Installation of the Front Anchor Rod Connecting the Driveline to the Tractor (figure 16) (figure15) 1. Figure 16: Remove the “T” pin from the anchor lever rod (item 1) and lower the 1. Figure 15: Lower the tractor 3 point hitch anchor lever (item 1).
  • Page 22: Locked Position

    ASSEMBLY Locked Position (figures.17-17A) 1. Figure 17A: Tighten the 3/4" nylon insert locknut (item A) until it rests against the compression spring. Then continue tightening until spring compresses 1/4" (the spring's original dimension is 5"). Measure the threaded section that exceeds from the nylon insert locknut and apply the same measurement to the other nylon insert locknut.
  • Page 23: Removing Mower From The Tractor

    ASSEMBLY Removing the Mower from the Tractor (figures 18-19) 1. Figure 18: Lower the tractor 3 point hitch completely. 5. Figure 18: Rotate the latch (item 1) until it's inserted in the plates (item 3). 2. Figure 18: Disconnect the driveline (item 4) from the tractor.
  • Page 24: Operation

    OPERATION PERATING ONTROLS ENERAL REPARATION Engine Speed 1. Read the operator's manual carefully before using the tractor and mower. Be 1. Start the tractor engine. Let the engine warm thoroughly familiar with the controls and up at least one minute before engaging the proper use of the equipment.
  • Page 25: Maintenance

    MAINTENANCE Sharpening and Balancing the Blades AINTENANCE (figures 21-21A) ALWAYS USE GENUINE PARTS WHEN IMPORTANT: It is important to wear protective REPLACEMENT PARTS glasses and gloves when you manipulate the REQUIRED mower blades. 1. Figure 21A: Sharpen the blades with an angle WARNING grinder, a file or an electric grinder.
  • Page 26: Blade Replacement

    MAINTENANCE Blade Replacement (fig.22-22A) 1. BLADE INSPECTION Fig.22: The edge of the blades must always be kept sharp as shown on figure 22-A. Grind the sharp edges if they look as shown on figure 22-B. Figure 22 Replace the blades if they look as shown on figure 22-C.
  • Page 27: Belt Replacement

    MAINTENANCE Belt Replacement (figures 23A-23B) 4. Install the new belt by routing it through the 1. Remove the right and left belt guards pulleys as shown on figure 23B. (items 1-2) by removing the eight bolts (item 3), lockwashers (item 4) and flat 5.
  • Page 28: Adjustments

    MAINTENANCE DJUSTMENTS WARNING To avoid serious personal injury: ake sure tractor engine and mower come to a complete stop and tractor drive mechanism is disengaged BEFORE making any adjustments. Cutting Height Adjustment (figure 24) 1. To adjust the mower cutting height, raise the mower at maximum.
  • Page 29: Lubrication

    MAINTENANCE UBRICATION Use a good grease gun and lubricate as follows: INTERVAL SERVICE REQUIRED 10 hours If operating in dry conditions, clean debris from mower Lubricate spindles, driveshaft, wheels, mower lift kit 24 hours Inspect mower blades and belt Check gearbox oil level- If necessary, add ISO EP150 Gear oil or equivalent 100 hours Wash mower...
  • Page 30: Troubleshooting

    MAINTENANCE ROUBLESHOOTING WARNING: Several corrective measures present a certain risk, which may cause WARNING: engine parts serious injuries or death. hydraulic oil can cause serious burns. Only a qualified person, familiar with the risks Always engine cool before associated with hydraulics, electricity and proceeding with repairs or maintenance.
  • Page 31 MAINTENANCE PROBLEM CAUSE CORRECTIVE MEASURE • • Cutting height too low Raise the cutting height • • Swing speed too fast Reduce the swing speed • • 4. Blades tear Bumps in field Change mowing layout • • the grass Hilly ground or irregular Adjust the anti-scalp rollers •...
  • Page 32: Parts

    PARTS NTRODUCTION All parts are illustrated in "exploded views" which show the individual parts in their normal relationship to each other. Reference numbers are used in the illustrations. These numbers correspond to those in the "Reference Number" (REF) column, and are followed by the description and quantity required. "Right Hand"...
  • Page 33: Deflector

    PARTS EFLECTOR ESCRIPTION Deflector support 669932 Rubber deflector 669939 Deflector reinforcement 669933 Deflector pivot pin 7/16" X 10 1/4" lg 669913 Compression spring 23/32"ID X 2 1/2" x 0.12 wire 2200026 Bolt hex. 3/8"NC x 1 1/4" gr.5 PTD 0100039 Flat washer 3/8"...
  • Page 34: Hitch Components

    PARTS ITCH OMPONENTS FIG: 000200_RAD1504010 OM 0442MW-A...
  • Page 35 PARTS ITCH OMPONENTS ESCRIPTION Anchor rod 670225 Anchor lever 670224 Pin "T" 5/8" x 4" PTD 669942 Spring pin 1/4" x 1 3/4" 1600018 Compression spring 0.796"OD x 1 5/8" x 0.060" wire 2200025 Front support 670226 Hex bolt M12 x 1.75 x 50mm gr.10.9 PTD 0200138 Lockwasher 12mm PTD 1200019...
  • Page 36: Upper Part Of Mower Frame

    PARTS PPER ART OF OWER RAME ESCRIPTION Left belt guard 671181 Right belt guard 671182 Hex bolt 5/16"NC x 1" gr.5 PTD 0100019 Lockwasher 5/16" PTD 1200003 Flat washer 5/16" (3/8" hole) PTD 1400003 Spring nut 5/16"NC x 1" x 11/16" 1100030 Clevis pin 3/8"...
  • Page 37: Wheels

    PARTS HEELS ESCRIPTION Wheel shaft PTD 669893 Front wheel support 672099 Wheel bushing 669940 Wheel 6 1/4" x 3" - 3/4" roller bearing 3800077 Shoulder plastic bushing 1 1/4"OD x 1"ID x 1"lg 4300099 Outer retaining ring 0.042 thick for 1" shaft 655087 Bolt hex 1/2"NC x 5"...
  • Page 38: Drive System

    PARTS RIVE SYSTEM FIG: 000500_RAD1504013 OM 0442MW-A...
  • Page 39 PARTS RIVE SYSTEM ESCRIPTION Gearbox support 671183 Hex bolt 1/2"NC x 2 1/2" gr.5 PTD 0100247 Hex bolt 5/16"NC x 1" gr.5 PTD 0100019 Lockwasher 5/16" PTD 1200003 Flat washer 5/16" (3/8" hole) PTD 1400003 Carriage bolt 3/8"NC x 1 1/4" PTD 0300009 Flat washer 3/8"...
  • Page 40: Under Part Of Mower Frame

    PARTS NDER ART OF OWER RAME ESCRIPTION Mower frame 671180 Middle ejection deflector 670231 Ejection deflector 670232 Carriage bolt 3/8"NC x 1 1/4" lg PTD 0300009 Flat washer 3/8" (7/16" hole) PTD 1400004 Lockwasher 3/8" PTD 1200004 Nut hex. 3/8"NC PTD 0900003 Roll pivot pin 1/2"X 12 5/16"...
  • Page 41: Spindle

    PARTS PINDLE ESCRIPTION Flat washer 26mm x 50mm x 4mm PTD 1400034 Bearing 6206_rs1 4300095 Bearing 6305_rs1 4300096 Lockwasher mb-5 4300097 Nut M25 x 1.5 km-5 4300098 Spindle hub 5000018 Round end key 8 x 7 x 25 5000019 Grease fitting M8 x 1.0 5000020 Spindle shaft 5000021...
  • Page 42: Driveline

    PARTS - 4700249 RIVELINE ESCRIPTION Female driveline and Quick disconnect yoke 1"-15 splines 4700250 4700251 Female shaft 1"-15 splines and yoke Quick disconnect yoke 1"-15 splines 6R series 658251 654478 Journal cross kit Spring-lock repair kit 658113 4700226 Male driveline and yoke 1"-15 splines 4700225 Male shaft 1"-15 splines and yoke 12"...
  • Page 43: Torque Specification Table

    TORQUE SPECIFICATION TABLE ENERAL SPECIFICATION TABLE SE THE FOLLOWING TORQUES WHEN SPECIAL TORQUES ARE NOT GIVEN Note:These values apply to fasteners as received from supplier dry, or when lubricated with normal engine oil. They do not apply if special graphited or moly sidulphide greases or other extreme pressure lubricants are used. These values apply to dry conditions;...
  • Page 44 Printed in Canada...

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21500001

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