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Summary of Contents for Franklin Electric CADD-5000 KIT
- Page 1 FUELING SYSTEMS GRID SOLUTIONS CELLTRON™ ADVANTAGE DIGITAL EV SYSTEMS BATTERY TESTER FEATURING UNITE™ O P E R A T I O N G U I D E 167-000450 r8 MODEL NUMBER CADD-5000 KIT CADD-5500 KIT CADD-5200 KIT...
- Page 2 Copyright © 2023 Franklin Electric Co., Inc., Madison, WI 53718. All world rights reserved. No part of this publication may be stored in a retrieval system, transmitted, or reproduced in any way, including, but not limited to, photocopy, photograph, magnetic, or other record, without the prior written permission of Franklin Electric.
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Page 3: Table Of Contents
Contents 1 Introduction ........................1 1.1 Documentation ......................1 1.1.1 Symbol Legend ....................1 2 Safety/Security ........................2 2.1 General Safety Information..................2 2.2 Hazard Assessment ....................3 2.3 Required Personal Protective Equipment (PPEs) ............3 2.4 Cyber Security ......................3 3 Overview ...........................4 3.1 Specifications ......................5 3.2 Product Map ......................6 3.3 Navigation Help / Quick Navigation / Hot Keys..............7 3.4 Menus ........................8 3.4.1 Main Menu .....................8... - Page 4 4.7.1 Editing a Battery ...................25 4.7.2 Editing a Battery Specification...............26 4.8 Staging a Download to the CADD ................27 4.9 Uploading CADD Data to UNITE™ ................29 4.9.1 Wireless Uploading of CADD Data to UNITE™ ..........29 4.9.2 Manual Uploading of CADD Data to UNITE™ ..........29 4.10 Hierarchies ......................32 4.10.1 Overview .......................32 4.10.2 Format PHSD Files ..................32...
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Page 5: Introduction
It is the user’s responsibility to ensure that proper procedures are followed at all times. • This document and related documents (Section 7.2) are available from Franklin Electric at www.franklingrid.com. 1.1.1 Symbol Legend Wear Protective Headwear... -
Page 6: Safety/Security
• If you are uncertain as to the type of battery you are trying to test, contact the seller or battery manufacturer. • Do not operate the tester if it has received a sharp blow, been dropped or otherwise damaged in any way; contact Franklin Electric customer service. EMERGENCY EQUIPMENT • Insulating blankets. -
Page 7: Hazard Assessment
The manufacturer. Franklin Electric, and its affiliates are not liable for damages and / or losses related to such security breaches, unauthorized access, interference, intrusion,... -
Page 8: Overview
(Ah) are a typical measurement of cell/battery capacity; however, they are difficult to measure without knowing the load to which the cells/batteries supply power. Franklin Electric recommends that you compare test results to a conductance reference value. See Section 7 for more information about reference values. -
Page 9: Specifications
• Protected up to 600 VDC Over Voltage Protection • Auto-reset disconnect • Reverse polarity protected Franklin Electric will work with each customer to establish a Calibration regular calibration program if it is required by their quality or other management system •... -
Page 10: Product Map
Product Map FRONT BACK Cable Input Function Keys Navigation Alphanumeric Keys Battery Pack Switch between Letters and Numbers Hot Keys Power BOTTOM Test Probe/Cable Input Charging Input USB Cable Belt loop Infrared Temperature Printer Port Sensor Flash Drive... -
Page 11: Navigation Help / Quick Navigation / Hot Keys
Navigation Help / Quick Navigation / Hot Keys The number of dots on the menu screen (as highlighted) represent the sections of your Charge Level Indicator tester. To quickly navigate thru these, without having to continuously use the Navigation Buttons, you can use the number pad to jump to the screen you want. -
Page 12: Menus
Menus Use the following menu screen(s) to select functions to perform desired actions. 3.4.1 Main Menu Use the “Main Menu” Quick Key to navigate through the options. While viewing the desired screen, press the button to open the options per screen / section. Choose the desired function. -
Page 13: Data Manager Menu
3.4.3 Data Manager Menu Allows the upload, download, and deletion of data. Upload test results via USB Download test results via Delete old or unwanted Allows updating tester flash drive to CELLTRAQ™ USB flash drive from results. from a file via USB. or UNITE™. -
Page 14: Utility Menu
3.4.7 Utility Menu Helps you set the way you want your CELLTRON™ Advantage Digital to function. Set thresholds for voltage, Set the date and time. Choose preferred Sets tester to activate test conductance, and language. process on contact. temperature. Set display brightness, Set temperature mode: Sets the default voltage for Enables you to record cell... -
Page 15: Initial Utility Menu Settings
Initial Utility Menu Settings Items to setup when the tester is first received. 3.5.1 File Type • CELLTRAQ™ • Excel (.csv) • Both File type selection for exporting data used w/ CELLTRAQ™ EXPRESS, CELLTRAQ™ ENTERPRISE, or manual import to UNITE™. 3.5.2 Temp Mode •... -
Page 16: Date / Time
3.5.3 Date / Time Units ship set to USA Central Time Zone. • Set the unit to the correct local time. 3.5.4 Display Time-Out • This value may be set for 1 to 10 minutes. • 10 minutes is recommended. Changing the Time-Out: 1. -
Page 17: Unite™ Cad (Testing) Organizations
3. Copy .txt file to a USB flash drive.* 4. Insert the flash drive in the USB A port (data storage/transfer). *NOTE: Only use Franklin Electric provided USB drives (p/n CA089). Other USB drives are not guaranteed to work with the tester. -
Page 18: Wi-Fi Profile Setup On The Cadd
4.2.1 Wi-Fi Profile Setup on the CADD From the Main Menu Navigate to the WIFI Use the navigation arrows With the USB flash drive With the USB flash drive navigate to the WIFI Icon. Profile icon. to highlight the WIFI inserted in the CADD port, inserted in the CADD port, Press F3 to SELECT. -
Page 19: Connect To A Wi-Fi Network With The Cadd
4.2.2 Connect to a Wi-Fi network with the CADD indicates network connection. “X” indicates no network connection. fig. A fig. B Navigate to the WIFI Use the navigation arrows Profile icon. to highlight the WIFI Press F3 to SELECT. Profile you want. Press F3 to SELECT. -
Page 20: Creating Cad (Testing) Organizations In Unite
Creating CAD (Testing) Organizations in UNITE™ 1. Login to UNITE™ with a registered email address and password at https://unite1.franklingrid.com. 2. Select Organizations. 3. Select Add new organization. 4. Name the Organization (This can be a company name, region, district office, etc.) 5. -
Page 21: Adding A Cadd To A Cad Organization In Unite
Adding a CADD to a CAD Organization in UNITE™ 1. Login to UNITE™ with an email address and password at https://unite1.franklingrid.com. 2. Choose or create the Testing Organization to associate the CADD with. 3. Select Manage. 4. Select Add a new CADD. 5. -
Page 22: Verify The Cadd Is Connected To Unite
NOTE: The code will be a unique four-digit code for each CADD and CADD attempt. 5241 is just an example. From the Main Menu Navigate to the WIFI Navigate to the Press F3 to confirm Code to enter in UNITE™. navigate to the WIFI Icon. -
Page 23: Creating A Plant In Unite
Creating a Plant in UNITE™ 1. Select Manage. 2. Select Manage Plant Tree. 3. Select Add Plant. 4. Name the Plant. 5. Select a *Battery specification. • If creating a new battery specification, see § 4.5.1. • Use “None” if the strings in the plant have different specifications and they can be subsequently set at the string level. -
Page 24: Creating A Battery Specification
4.5.1 Creating a Battery Specification 1. Select Create and apply a new specification. 2. Select Battery type from menu. 3. Enter the following battery information: • Manufacturer NAME. • Model NAME/NUMBER. • Conductance reference BASELINE VALUE. • Voltage reference NOMINAL BATTERY/CELL VOLTAGE. 4. -
Page 25: Creating A Battery String
4.5.2 Creating a Battery String 1. Select Manage. 2. Select Manage Plant Tree. 3. Select the Plant where the new String will reside. 4. Select Add String. 5. Enter the following information: • Name the Battery String. • Installation Date and Warranty Date are optional fields. -
Page 26: Adding Batteries To A String
4.5.3 Adding Batteries to a String 1. Select Manage. 2. Select Manage Plant Tree. 3. Select the Plant containing the String to which batteries are to be added. 4. Select the String to which batteries are to be added. 5. Select Add Battery. 6. -
Page 27: Editing A Plant
Editing a Plant 1. Select Manage on a CAD organization. 2. Select Manage Plant Tree. 3. Select Configure of the Plant to edit. 4. Edit settings as needed. 5. Select Save when finished. -
Page 28: Editing A Battery String
Editing a Battery String On the CAD Testing Organization containing the Battery String to edit: 1. Select Manage. 2. Select Manage Plant Tree. 3. Select the Plant containing the String to edit. 4. Select Configure of the String to edit. 5. -
Page 29: Editing A Battery
4.7.1 Editing a Battery On the CAD Testing Organization containing the Battery to edit: 1. Select Manage. 2. Select Manage Plant Tree. 3. Select the Plant containing the Battery to edit. 4. Select the String containing the Battery to edit. 5. -
Page 30: Editing A Battery Specification
4.7.2 Editing a Battery Specification On the CAD Testing Organization containing the Battery to edit: 1. Select Manage. 2. Select Manage Plant Tree. 3. Select the Plant containing the Battery (Specification) to edit. 4. Select the String containing the Battery (Specification) to edit. -
Page 31: Staging A Download To The Cadd
Staging a Download to the CADD 1. Select Manage. 2. Select Manage CADD Downloads. 3. Select Stage a new download. 4. Name the download. 5. Select the Data to be included in the download.* 6. Select Stage Download. 7. Select Assign CADD. 8. - Page 32 10. Initiate the download from the CADD menu to transfer the UNITE™ Staged Download directly to the CADD.* Download Data from UNITE™ to the CADD indicates network connection. Make sure your CADD is From the Main Menu Navigate to the Press F3 to confirm You will see the connected to WIFI and...
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Page 33: Uploading Cadd Data To Unite
Uploading CADD Data to UNITE™ There are two methods for uploading data to the CAD Organization. 1. Wirelessly through the CADD device. Following the CADD device instructions on uploading data to a commissioned UNITE™ server (see § 4.10.1). 2. Manually uploading a CDI/CDO file to the server from your computer or a flash drive (see §... - Page 34 • You may Validate as new Plant ( ) to keep the new Plants as they are, or you can merge the data into an existing Plant. Validation is only required when the pending uploads were not initially downloaded from UNITE™. •...
- Page 35 • If the number of Batteries does not match, a yellow warning icon will appear next to the String as shown below ( ). Selecting the warning icon will activate a tool tip, describing the reason for the warning. • If there are less Batteries than the destination String, it will match 1-n where n is the max Battery in the new String.
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Page 36: 4.10 Hierarchies
4.10 Hierarchies 4.10.1 Overview Two data files types, Plant Hierarchy Setup Data (PHSD) and Test Data (CDI/O), are utilized for uploading/downloading data depending on the nature of the file content. PHSD Files • Data file uploads which setup (structure) for sites and plants. •... -
Page 37: 4.10.3 Upload Hierarchies
4.10.3 Upload Hierarchies 1. Select Manage. 2. Select Manage Plant Tree. 3. Select Upload Hierarchy. 4. Navigate to the spreadsheet file typically a .csv or .xlsx and select Open. 5. Select Done*. NOTE: *Refer to §4.10.4 for menu navigation tips. -
Page 38: 4.10.4 Subsequent Menu Navigation
4.10.4 Subsequent Menu Navigation • Selecting the name of the Entity from the Hierarchy uploaded ( ), allows viewing of the subsequent data set (column) of the uploaded file. Any variable data in a data set (column) will be listed and selecting any listed entry under Entities continues to allow the viewing of subsequent data sets (columns) for that selection until the last data set (column) is displayed for that Entity. -
Page 39: Battery Testing Overview
Battery Testing Overview Taking Measurements To begin testing, a battery temperature must be taken. It is recommended that the measurement be taken close to the negative post. 5.1.1 Temperature Recommendations for taking temperature measurements with the Advantage: 1. Hold the Advantage as close to the negative battery terminal as possible, less than or equal to 2.5”... - Page 40 NOTE: The preferred method is to start with the battery on top of the rack. Temperature Sensor...
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Page 41: Tester Setup
Tester Setup # OF JARS JAR VOLTAGE THRESHOLD • TEST / JAR: See § 6 • STRAPS / TEST: See § 6 • REFERENCE: See § 5.3 • TEST TYPE: See § 5.4 • SAVE: See § 5.5... -
Page 42: Reference Values
Reference Values Table 5.1 – Reference Options Option Description Best Use By default, uses the top 30% of the measurements to establish a reference Develop Reference Within the first quarter of a battery's life. value (% can be adjusted to your preference). -
Page 43: Save
Save... -
Page 44: Testing Jars And Inter-Cell Straps
Testing Jars and Inter-Cell Straps IMPORTANT: • Reference Section 5.1 prior to starting testing. • Test on inter-cell strap as close to the battery terminal as possible. • Do not test on battery hardware (nuts and bolts). NOTE: The following are examples of how to conduct testing. -
Page 45: Jars And Two Straps
6.5.2 Jars and Two Straps 1. Test the cell on the diagonal terminals or inter-cell strap near the cell terminals. 2. Next test the cell plus the first strap. 3. Next test the cell plus the second strap. -
Page 46: Jars And Three Straps
6.5.3 Jars and Three Straps One cell with 6 battery terminals (three pair of terminals). 1. Test the cell first on the center terminals or inter-cell strap near the cell terminals. 2. Next test the cell plus the first strap. - Page 47 3. Next test the cell plus the second strap. 4. Next test the cell plus the third strap.
- Page 48 NOTE: When testing a cell with two inter-cell straps per post you can test this as one strap since your contact point will encompass all the connections in the test signal path. 1. Test the cell first on the lead posts. 2.
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Page 49: Testing Sequence (Series)
6.5.4 Testing Sequence (Series) NOTE: A positive ground configuration does not cause polarity to change, plus (+) is still plus and carries a positive charge with respect to the negative (-) terminal or minus. • Follow the series connections from the most positive cell to the most negative cell. -
Page 50: Determining A Reference Value
Differences can reflect how a string was treated, installed, maintained, or is aging. Options In Determining A Reference Value If you want a value specific to the string you are testing, Franklin Electric recommends that you create your own reference value. The following options are listed in the order you should take to obtain a reference value. -
Page 51: Testing A Sample Of Cells / Batteries
IMPORTANT: Always test on the lead post for the most consistent results. To prevent lower measures, avoid tests on stainless-steel hardware or bolts. NOTE: Power outages can affect test results. Do not test the string if a power outage occurred recently and the string is boost-charging (equalize charge mode). Wait 48 hours to allow battery string to return to equilibrium after a power outage and recharge has occurred. -
Page 52: Data Manager
Data Manager Updating The Firmware NOTE: When performing an update make sure your battery is fully charged! NOTE: Once the update is complete, the tester turns off automatically. NOTE: All of your data will not be lost, but to be safe, back up your data to an external drive. -
Page 53: Troubleshooting
Troubleshooting Device Connection Issues 9.1.1 Root Cause: Date/Time Issue Wi-Fi Routers and server security will reject a connection if the date and time is not set properly for its location. • The CADD is unable to configure NTP servers and therefore has a tendency for date/time to drift. -
Page 54: Appendix
10 Appendix 10.1 Contact Information Tech Support: FGSTechsupport@franklingrid.com Customer Svc: GridCustomerService@fele.com Grid Pro University: https://gridpro.exceedlms.com/student/catalog Web: www.franklingrid.com 10.2 Related Documents Documentation can be found online at www.franklingrid.com. TABLE 5.1 – Related Documents Part Number Description 10000011818 UNITE User Guide 10.3 Glossary CADD ..CELLTRON™... -
Page 55: 10.4 Drawings
10.4 Drawings 10.4.1 Four Terminal Cell Array (Typical) -
Page 56: Six Terminal Cell Array (Typical)
10.4.2 Six Terminal Cell Array (Typical) -
Page 57: Six Terminal Series Cell Array (Typical)
10.4.3 Six Terminal Series Cell Array (Typical) • Follow the series connections from the most positive cell to the most negative cell. Cell #24 is the most Cell #1 is negative the most positive... -
Page 58: 10.5 Notes
10.5 Notes... - Page 60 FUELING SYSTEMS GRID SOLUTIONS EV SYSTEMS 167-000450 r8...
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