Allen-Bradley AT16 Parts & Decals Manual
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Allen-Bradley AT16 Parts & Decals Manual

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T R A C K B U G G I E S
AT16
PARTS & DECALS
MANUAL
Man ual Par t #: 05 684 1P | Re vi si on : E
Languag e: E n g lish | O r igin a l In stru cti on s

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  • Page 1 T R A C K B U G G I E S AT16 PARTS & DECALS MANUAL Man ual Par t #: 05 684 1P | Re vi si on : E Languag e: E n g lish | O r igin a l In stru cti on s...
  • Page 2 For information regarding the following, please see “AT16 - Safety & Operator Manual” • Warranty Information • Dealer Information • How to identify the Model / Serial Numbers on the machine • Engine Detail...
  • Page 3 AT-16 Track Buggy SECTION 1 PARTS OPERATIONS - PARTS MANUAL This manual covers the products listed below: Part No. Description 074920 BUGGY, TRACK, AT-16, ELECTRIC START 056841P Page 3...

  • Page 4: Table Of Contents

    Table of Contents GENERAL INFORMATION Sect No. Title Page Table of Contents ....................4 Factor Service Information ..................5 Replacement Parts Procedures ................6 PARTS ........................7 Track Tensioner and Wheel Assembly ..............8 Track Roller Assembly & Parts List ................10 Track Bogey Assembly &...

  • Page 5: Factor Service Information

    Factor Service Information GENERAL INFORMATION This section contains the illustrated drawings and parts list for help in identifying and/or ordering replacement parts for your machine. Follow the instructions in the front section of this manual “Ordering Parts” when ordering replacement parts to insure prompt and accurate delivery.

  • Page 6: Replacement Parts Procedures

    Replacement Parts Procedures GENERAL INFORMATION We recommend AEC quality replacement parts, available from the AEC Customer Service Department or your nearest AEC Dealer. Part numbers are subject to change without notice. Part numbers might be different outside of the United States of America. Use part numbers listed in the applicable parts list table when you place your order.

  • Page 7: Parts

    SECTION 1: PARTS...

  • Page 8: Track Tensioner And Wheel Assembly

    Track Tensioner and Wheel Assembly SECTION 1 PARTS Page 8 056841P...
  • Page 9 Track Tensioner and Wheel Assembly, SECTION 1 Parts List PARTS ITEM PART NO. DESCRIPTION 011238 FASTENER, NUT HEX NYLOK 1/2-13 011490 FASTENER, FW HARDENED 1/2 056719 BEARING, 6204-2RS C/3 056720 SEAL, I.S.P. 20 X 47 X 7 A-NBR SEAL 056728 IDLER WHEEL WELDMENT 056729 AXLE F/ IDLER...

  • Page 10: Track Roller Assembly & Parts List

    Track Roller Assembly & Parts List SECTION 1 PARTS ITEM PART NO. DESCRIPTION 056761 ROLLER ASSEMBLY 011238 FASTENER, NUT HEX NYLOK 1/2-13 011490 FASTENER, FLAT WASHER, HARDENED 1/2” 056710 AXLE F/ ROLLER 056718 ROLLER 056719 BEARING, 6204-2RS C/3 056720 SEAL, I.S.P. 20 X 47 X 7 A-NBR 056736 SHIELD 056760...

  • Page 11: Track Bogey Assembly & Parts List

    Track Bogey Assembly & Parts List SECTION 1 PARTS ITEM PART NO. DESCRIPTION 010513 FITTING, 1/4-28 STR GREASE 056632 IDLER BOGEY 056761 ROLLER ASSEMBLY Use Mobilith SHC220 or equivalent on all grease fittings. 056841P Page 11...
  • Page 12 Left Track Assembly SECTION 1 PARTS Page 12 056841P...
  • Page 13 Left Track Assembly, Parts List SECTION 1 PARTS ITEM PART # DESCRIPTION 056674 ASSEMBLY, LEFT TRACK 010003 FASTENER, HHCS 1/4-20 X 1 010037 FASTENER, HHCS 3/8-16 X 1-1/4 GR 5 010091 FASTENER, LOCK WASHER, 3/8” 010093 FASTENER, LOCK WASHER, 1/2” 010112 FASTENER, NUT HEX 3/4-10 010464...

  • Page 14: Right Track Assembly

    Right Track Assembly SECTION 1 PARTS Page 14 056841P...
  • Page 15 Right Track Assembly, Parts List SECTION 1 PARTS ITEM PART # DESCRIPTION 056677 ASSEMBLY, RIGHT TRACK 010003 FASTENER, HHCS 1/4-20 X 1 010037 FASTENER, HHCS 3/8-16 X 1-1/4 GR 5 010088 FASTENER, FLAT WASHER, 1” 010091 FASTENER, LOCK WASHER, 3/8” 010102 FASTENER, NUT HEX 3/8-16 010112...

  • Page 16: Lever Assembly

    Lever Assembly SECTION 1 PARTS Components eliminated for clarity. Parts List on Page 70-71 Page 16 056841P...
  • Page 17 Lever Assembly, Continued SECTION 1 PARTS Components eliminated for clarity. Parts List on Page 70-71 056841P Page 17...
  • Page 18 Lever Assembly, Parts List SECTION 1 PARTS ITEM PART # DESCRIPTION 010003 FASTENER, HHCS 1/4-20 X 1 010023 FASTENER, HHCS 5/16-18 X 1-3/4 010024 FASTENER, HHCS 5/16-18 X 2 GR 5 010035 FASTENER, HHCS 3/8-16 X 3/4 010039 FASTENER, HHCS 3/8-16 X 1 3/4” LONG GR5 010069 FASTENER, HHCS 1/2-13 X 1-1/2 010087...
  • Page 19 Lever Assembly, Parts List Continued SECTION 1 PARTS ITEM PART # DESCRIPTION 056691 UNDERCARRIAGE ASSEMBLY 056707 REAR PANEL, LOWER 056711 NYLON BEARING 6389K621 056712 SPANNER TUBE 056713 3/8-16 ALL THREAD, 11 1/2” 056716 BELL CRANK WELDMENT 056735 THREADED ROD F/ STEERING 056744 HSNG WELDMENT F/ STEERING 056751...

  • Page 20: Hydraulic Tank Assembly & Parts List

    Hydraulic Tank Assembly & Parts List SECTION 1 PARTS ITEM PART NO. DESCRIPTION 038664 #10 HOSE CLAMP 045948 FITTING, 7574051 MAGNETIC PLUG 046732 SUCTION STRAINER TMF-02-06 047518 FTG, F2404-8-8 056421 FILLER BREATHER 056758 HYDRAULIC OIL TANK 067292 FITTING, F2650-10-10-10-10-O 067293 FITTING, 6402-8-10 052900 HOSE, HS-TB-9...

  • Page 21: Hydraulic System, Illustration

    Hydraulic System, Illustration SECTION 1 PARTS 056841P Page 21...
  • Page 22 Hydraulic System, Illustration Continued SECTION 1 PARTS Page 22 056841P...
  • Page 23 Hydraulic System, Illustration Continued SECTION 1 PARTS 056841P Page 23...
  • Page 24 Hydraulic System, Parts List SECTION 1 PARTS ITEM PART NO. DESCRIPTION 038664 #10 HOSE CLAMP 042343 FASTENER, SFBHCS 1/4”-20 x 3/4 045915 FTG, F6400-6-6-O STR JIC-SAE 045921 FTG, F6400-8-8-O STR JIC-SAE 045922 FTG, F6400-4-6-O STR JIC-SAE 045952 FTG, F6801-6-6-NWO 90° ELB 046350 FTG, F6602-8-8-8-O TEE 046366...
  • Page 25 SECTION 1 PARTS PAGE LEFT BLANK INTENTIONALLY 056841P Page 25...

  • Page 26: Electrical Schematic

    Electrical Schematic SECTION 1 PARTS Page 26 056841P...
  • Page 27 Electrical Schematic SECTION 1 PARTS Electrical Schematic 056841P Page 27...

  • Page 28: Cabinet Assembly

    Cabinet Assembly SECTION 1 PARTS Page 28 056841P...
  • Page 29 Cabinet Assembly, Parts List SECTION 1 PARTS ITEM PART NO. DESCRIPTION 010036 FASTENER, HHCS 3/8-16 X 1 017751 FASTENER, FLAT WASHER, HARD A325 3/8 (p) 029671 FASTENER, NUT HEX 1/4-20 NYLOC 042343 FASTENER, SFBHCS 1/4”-20 x 3/4 042344 FASTENER, SFBHCS 5/16”-18 x 3/4 056656 MAIN FRAME WELDMENT 056706...

  • Page 30: Engine Mount Assembly

    Engine Mount Assembly SECTION 1 PARTS WRAPS AROUND MUFFLER Page 30 056841P...
  • Page 31 Engine Mount Assembly, Parts List SECTION 1 PARTS ITEM PART NO. DESCRIPTION 010307 KEY, 1/4” X 2” LONG 010464 FASTENER, NUT NYLOK 3/8-16 011238 FASTENER, NUT HEX NYLOK 1/2-13 011490 FASTENER, FLAT WASHER HARDENED 1/2 017898 FASTENER, HHCS 7/16-20 X 1-1/2 GR8 026775 SCR, 3/8-16x2 GR 8 HHC 039740...

  • Page 32: Stand Assembly

    Stand Assembly SECTION 1 PARTS Page 32 056841P...
  • Page 33 Stand Assembly, Parts List SECTION 1 PARTS ITEM PART NO. DESCRIPTION 010005 BOLT, 1-1/4-20 X 1-1/2, HHCS 010069 FASTENER, HHCS 1/2-13 X 1-1/2 010089 FASTENER, LW 1/2 011238 FASTENER, NUT HEX NYLOK 1/2-13 069923 RUBBER BUMPER, 069923 065653 DECAL, LIFT POINT TRACK BUGGY 056656 MAIN FRAME WELDMENT, TRACK BUGGY 056696...

  • Page 34: Track Assembly

    Track Assembly SECTION 1 PARTS Page 34 056841P...
  • Page 35 Track Assembly, Parts List SECTION 1 PARTS ITEM PART NO. DESCRIPTION 010003 FASTENER, HHCS 1/4-20 X 1 010087 FASTENER, FW 3/4 020542 FASTENER, NUT STOVER LOCK 1/4-20 045952 FTG, F6801-6-6-NWO 90° ELB 049351 FASTENER, NUT 3/4-10 GR 8 NYLOCK HEX 050237 FASTENER, HHCS 3/4-10 X 4 1/2”...

  • Page 36: Fuel System Assembly

    Fuel System Assembly SECTION 1 PARTS Page 36 056841P...
  • Page 37 Fuel System Assembly, Parts List SECTION 1 PARTS ITEM PART NO. DESCRIPTION 010100 FASTENER, NUT HEX 5/16-18 012612 FASTENER, NUT HEX NYLOCK 5/16-18 019429 HOSE, 5/16” FUEL LINE 41” 019430 FASTENER, CLAMP SIZE 4 MINI 048921 STRAP, TANK MSP425 049035 CAP, 3-1/2”...

  • Page 38: Control Panel Assembly

    Control Panel Assembly SECTION 1 PARTS 18 25 4 10 Page 38 056841P...
  • Page 39 Control Panel Assembly, Parts List SECTION 1 PARTS ITEM PART NO. DESCRIPTION 010035 FASTENER, HHCS 3/8-16 X 3/4 059602 FASTENER, PPHS 6-32 X 3/8” 029568 NUT, 10-32 NYLOCK HEX 020542 FASTENER, NUT HEX 1/4-20 NYLOC 029928 CHOKE CABLE ASSEMBLY 032125 SWITCH, ROCKER #91B2184 034618 SCR #10-32 X1...

  • Page 40: Bucket Assembly

    Bucket Assembly SECTION 1 PARTS Page 40 056841P...
  • Page 41 Bucket Assembly, Parts List SECTION 1 PARTS ITEM PART NO. DESCRIPTION 020542 FASTENER, NUT HEX 1/4-20 NYLOC 049351 FASTENER, NUT 3/4-10 GR 8 NYLOCK HEX 050237 FASTENER, HHCS 3/4-10 X 4 1/2” GRADE 8 ZINC 056400 DECAL, 20” OVAL ALLEN 056646 MB-16/21 BUCKET BASE 042343...

  • Page 42: Skid Plate Assembly & Parts List

    Skid Plate Assembly & Parts List SECTION 1 PARTS ITEM PART NO. DESCRIPTION 056929 SKID PLATE 010067 FASTENER, HHCS 1/2-13 X 1 010085 FASTENER, FLAT WASHER, 1/2” 010093 FASTENER, LOCK WASHER, 1/2” Page 42 056841P...

  • Page 43: Handle Bar Assembly & Parts List

    Handle Bar Assembly & Parts List SECTION 1 PARTS ITEM PART NO. DESCRIPTION 056385 HANDLE BAR WELDMENT 010068 FASTENER, HHCS 1/2-13 X 1-1/4 GR 5 011238 FASTENER, NUT HEX NYLOK 1/2-13 066255 MANUAL TUBE, LARGE 053189 FASTENER, U-BOLT - 3-1/2” 010102 FASTENER, NUT HEX 3/8-16 036881...
  • Page 44 4.20 - Filter Kit SECTION 1 PARTS ITEM PART NO. DESCRIPTION 066445 KIT, AT16 BUGGY FILTER 057991 AIR FILTER CH-1000 40 KHLR 6208304-S 057992 FOAM AIR P-CLNR CH-1000 40 6208303-S 057994 OIL FILTER CH-1000 40KOLR 5205002-S1 046730 FILTER ELEMENT SF 6310-18...

  • Page 45: Decals

    SECTION 2 DECALS SECTION 2: DECALS 056841P Page 45...

  • Page 46: Decal Layout (Right Side) & Parts List

    Decal Layout (Right Side) & Parts List SECTION 2 DECALS ITEM PART NO. DESCRIPTION 052806 DECAL, TOP PANEL 1 TRACK BUGGY 056340 DECAL ALLEN OVAL 4” X 6.67” WHITE 056400 DECAL, 20” OVAL ALLEN 053448 DECAL, LIFT HERE ONLY (SP) 052803 DECAL, RIGHT ARROW GREASE FITTING 052802...

  • Page 47: Decal Layout (Left Side) & Parts List

    ITEM PART NO. DESCRIPTION 052808 DECAL, HYDRAULIC FLUID TRACK BUGGY 056340 DECAL ALLEN OVAL 4” X 6.67” WHITE DE2700 DECAL, CHECK STRIPE 1-1/2” X 12” LG 052800 DECAL, AT16 TRACK BUGGY 056338 DECAL AEC 1.5” X 3.25” WHITE/RED 056841P Page 47...

  • Page 48: Manual Revision

    Manual Revision SECTION 1 PARTS MANUAL REVISION DETAIL REVISION # REVISION DATE REVISION REFERENCE # REVISION BY 01/2013 Initial Release 07/2017 06/2018 18-012, 18-015, 18-017, 18-034, 18-052 01/2022 Updated Covers 06/2022 Formatting Corrections & PN Correction 03/2023 Pg 39-Item 23, Added new throttle control assy PN Page 48 056841P...
  • Page 49 Copyright © 2018 Allen Engineering Corporation All rights reserved All information, specifications, and illustrations in this manual are subject to change without notice and are based on the latest information at the time of publication. No part of this manual may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, without the express written permission of Allen Engineering Corporation (AEC).
  • Page 50 AEC FACTORY & HEADQUARTERS 8 1 9 S . 5 T H S T R E E T P A R A G O U L D , A R K A N S A S 7 2 4 5 0 8 7 0 .

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