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56-5047-00
_________________
User's Manual

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Summary of Contents for Flight Systems 56-5047-00

  • Page 1 56-5047-00 _________________ User’s Manual...
  • Page 3: Table Of Contents

    Table of Contents | Overview and Features | Unpacking and Inspection | Removal and Installation | Voltage Adjust | Factory Default | Troubleshooting | Fault Codes | Warranty Information Back | Repair and Technical Support...
  • Page 4: Overview And Features

    Generator will be prevented from running if damage is likely. • Communication port for connection to Flight Systems 327v2 modem. Allows for remote monitoring and remote start, (may not be available upon initial release). This controller, as with all Flight System built devices, comes with a 2-year warranty and a 30-day return policy upon initial purchase of the product.
  • Page 5: Removal And Installation

    Removal and Installation The controller is accessible through the front cover panel. The controller connector can be accessed by removing the start/stop switch cover. It is highly recommended to disconnect battery power at the battery/disconnect switch before removing the battery cable nut! •...
  • Page 6: Voltage Adjust

    Voltage Adjust (within 20 seconds after startup) Due to variations in part tolerances and voltage sensing transformer ratios, a voltage adjustment mode is provided. Under most circumstances, the output voltage should be adjusted to 120v, no load, measured from a circuit breaker (hot) to chassis ground.
  • Page 7: Troubleshooting

    Troubleshooting Blinking while Cranking Causes: normal operation, no issue. NEW FEATURE Solid Light while Cranking Causes: open field or high resistance, check slip rings and brushes for continuity. NOTE: Cranking will continue, attempting to clean the slip rings by friction. Fuel is disabled until field resistance returns to safe range. No Response at Control Switch Causes: faulty switch, poor connections, missing connections, or dead battery...
  • Page 8: Fault Codes

    Fault Codes At fault shutdown, the status indicator light will blink to indicate a fault code. Blinking will continue for 5 minutes and then stop. To restore blinking after timeout, press the control switch to STOP briefly, then press STOP 3 times. No.
  • Page 9 No. 19 – Actuator Shorted or Open (EFI/Diesel Only) Before cranking, the controller sensed an open or shorted governor actuator or wiring. No. 22 – Actuator Overload (EFI/Diesel Only) Due to overloaded AC output or poor engine performance, the controller kept the governor actuator at full-duty cycle for 60 consecutive seconds.
  • Page 10 No. 38 – Field Overload While running, field voltage higher than 150VAC for 10 seconds. No. 41 – Generator Rotor Short During cranking, the controller sensed that the field circuit/rotor was shorted to ground. No. 42 – ROM Fault During power on, the controller detected a ROM error. No.
  • Page 11: Warranty Information

    Flight Systems 30-Day Return Policy is only valid for 30 days after initial purchase of any Flight Systems product. Installation of any products will result in termination of the 30-Day Return Policy on that product.
  • Page 12 Repair and Technical Support If this product suffers a failure when out of warranty it can be rebuilt. Applicable Flight Systems repairs are issued a one-year warranty. Please fill out and print our Repair Shipping Form located at www.flightsystems.com and include it with any repairs. Repairs...