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AHCON TL2.0 User Manual

Wheel trolley tower lift 2.0/2.1
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USER MANUAL
WHEEL TROLLEY TOWER LIFT 2.0/2.1

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Summary of Contents for AHCON TL2.0

  • Page 1 USER MANUAL WHEEL TROLLEY TOWER LIFT 2.0/2.1...
  • Page 2 Hereby declares that the following product: Type: WHEEL TROLLEY TOWER LIFT 2.0/2.1 Article nos.: TL2.0 / TL2.0+ / TL2.0L / TL2.0L+ / TL2.1 TL2.1+ / TL2.1L / TL2.1L+ Product no.: Production year: have been produced in accordance with Council Directive: 2006/42/EC 17.
  • Page 3 Vers.1.4 User manual 26/01/2023 Translated from Danish original manual Manufacturer details Article nos.: TL2.0 / TL2.0+ / TL2.0L / TL2.0L+ / TL2.1 / TL2.1+ / TL2.1L TL2.1L TL2.1L+ Type: WHEEL TROLLEY TOWER LIFT 2.0/2.1 Use: Max. tyre diameter: 680/750 mm 10.5”...
  • Page 4 26/01/2023 Translated from Danish original manual Thank you for your purchase of an AHCON quality product. Before putting the equipment into use, it is important that you familiarise yourself with the how it should be used, as well as with all its safety features and requirements. It is important that all its safety requirements are complied with in order to protect the user and others in and around the area of the wheel trolley tower lift.
  • Page 5 Vers.1.4 User manual 26/01/2023 Translated from Danish original manual Crushing hazard! Pictograms and warning labels fitted by the manufacturer must not be removed! Damaged or illegible signs and pictograms must be replaced before use. Page 5 of 42...
  • Page 6 Vers.1.4 User manual 26/01/2023 Translated from Danish original manual The majority of the materials used for the lift are made of recyclable steel. Waste resulting from maintenance, cleaning and even scrapping must be recycled and stored according to local regulations and laws, and must be carried out by authorised companies. When recycling, a special focus must be placed on substances harmful to health such as batteries, hydraulic oil/waste oil and electronic waste.
  • Page 7 Vers.1.4 User manual 26/01/2023 Translated from Danish original manual 9. Correct use of the lift in accordance with the guidelines in this manual, as well as local and national regulations, must be observed. The lift described in this manual is an industrial machine intended for handling, lifting and stacking tyres.

  • Page 8: Table Of Contents

    Vers.1.4 User manual 26/01/2023 Translated from Danish original manual Contents Introduction ......................... 10 Applications: ......................10 Overview ....................... 11 Standard version spec..................12 1.3.1 Technical data for standard lift............... 12 Start-up........................15 Before initial operation..................15 First use ........................
  • Page 9 Vers.1.4 User manual 26/01/2023 Translated from Danish original manual Safety regulations for maintenance and repair............. 33 Daily maintenance (before each shift) ..............34 Main servicing ....................... 34 Maintenance of the electrical system ..............37 Preparation before repair ..................37 Checking the hydraulic oil ..................

  • Page 10: Introduction

    Vers.1.4 User manual 26/01/2023 Translated from Danish original manual 1. Introduction 1.1 Applications: The lift described in this manual is an industrial lift used to transport lifted goods. It is forbidden to use the lift in areas in which the clearance is lower than the top of the lift or the top of the goods.

  • Page 11: Overview

    Vers.1.4 User manual 26/01/2023 Translated from Danish original manual 1.2 Overview 1. Top rack: Available in different configurations depending on the model. 2. Display: All relevant information is available on the display: the steering wheel position, lift status, error codes (if any), battery capacity, direction of travel, etc. 3.

  • Page 12: Standard Version Spec

    Vers.1.4 User manual 26/01/2023 Translated from Danish original manual 11. Anti-tip block: Fittings that ensure that the lift does not tip over, safety fittings that must be inspected regularly. 12. Hydraulic station: High pressure unit to drive the hydraulic system. 13.
  • Page 13 Vers.1.4 User manual 26/01/2023 Translated from Danish original manual The table contains the technical data for a standard lift only. The technical data may vary on non-standard lifts, lifts with other accessories or other combinations as shown above with and without forks. The manufacturer reserves the right at all times to update the technical parameters of the lift.
  • Page 14 Vers.1.4 User manual 26/01/2023 Translated from Danish original manual Shipping measurement Net weight WTTL 2.0: 1700 kg Height: 1990/2260mm Net weight WTTL 2.0L: 1565 kg Length: 2300mm Net weight WTTL 2.1: 1790 kg Width: 850/1060mm Net weight WTTL 2.1L: 1665 kg Gross weight WTTL 2.0: 1786 kg Working height:...

  • Page 15: Start-Up

    2 Start-up. Warranty provisions AHCON guarantees that the product meets the specifications at the time of delivery, and will be free from defects in materials and workmanship for a period of 12 months after the product has been invoiced to the end user.

  • Page 16: Power Connection

    Vers.1.4 User manual 26/01/2023 Translated from Danish original manual Remove the wrapping foil and remove the lift from the pallet with a forklift. Place the machine on an even floor. 2.4 Power connection Charging is undertaken via the accompanying battery charger, which requires standard 220V.
  • Page 17 Vers.1.4 User manual 26/01/2023 Translated from Danish original manual It is not recommended to use the lift if you are emotionally affected and/or are not fully focused on operating the lift and any potential hazard. Always follow recommendations from warning signs and warning instructions, and ensure full and correct operation of all safety devices.
  • Page 18 Vers.1.4 User manual 26/01/2023 Translated from Danish original manual Max. load capacity: never exceed the maximum load capacity! Sign and date for the next annual safety inspection. The inspection must be carried out by an approved service technician. Page 18 of 42...

  • Page 19: Direction Of Motion

    Vers.1.4 User manual 26/01/2023 Translated from Danish original manual 3.2 Direction of motion. RIGHT LEFT FRONT BACK 3.3 Steering, driving and reversing The dead man's control, which is the foot pedal on the right side of the bottom of the platform, must be activated in order to drive and operate the lift.

  • Page 20: Start

    Vers.1.4 User manual 26/01/2023 Translated from Danish original manual Warning! When the lift is switched on, it first runs a self-test of the control systems. Wait until the display is in normal mode before using the lift. There is an emergency stop located next to the ignition key.

  • Page 21: Display

    Vers.1.4 User manual 26/01/2023 Translated from Danish original manual 3.6 Display The screen has 6 LED icons and an LCD screen. You can choose between different driving speeds by means of the arrow on the screen An automatic diagnostic check is made of the lift every time it is switched on.

  • Page 22: Instructions For Use

    Vers.1.4 User manual 26/01/2023 Translated from Danish original manual 3.8 Instructions for use WHEEL TROLLEY with wheels is driven over the forks of the WHEEL TROLLEY TOWER LIFT 2.0/2.1. Make sure the WHEEL TROLLEY is positioned correctly and is centred over the forks before it is lifted.
  • Page 23 Vers.1.4 User manual 26/01/2023 Translated from Danish original manual Raise the tool so that it is in an almost horizontal position, as shown in the picture. Use the foot switches on the left of the basket to bring the wheels close to your body.
  • Page 24 Vers.1.4 User manual 26/01/2023 Translated from Danish original manual Now roll the wheels into the racks one by one and use the foot switches to advance the wheels, so that you always have the wheels close to your body when you roll them into the racks.
  • Page 25 Date: 02/08/22 Original User Manual Vers.: 1-1 When the button with the light icon is activated, the forward-directed LED work lights on both sides of the lift are switched on. We recommend you switch off the work lights when they are no longer necessary.
  • Page 26 Date: 02/08/22 Original User Manual Vers.: 1-1 There is a flashing warning light located at the rear of the lift, which flashes when the lift is switched on. When the basket is lowered or the lift is travelling in reverse, a beeping warning signal is sounded. There is a camera is located on the left side of the front of the lift to help with orientation of obstacles and any people who may be behind the lift.

  • Page 27: Emergency Lowering

    Date: 02/08/22 Original User Manual Vers.: 1-1 Emergency lowering The battery box has 2 push buttons that can be used to lower and raise the lift if necessary for service, inspection, contact faults or if the operator in the basket is unwell and needs immediate help. The red button is used to lower the basket and the black button is used to raise the basket.
  • Page 28 Date: 02/08/22 Original User Manual Vers.: 1-1 The lowering valve can be accessed by removing the cover shown on the back of the lift. The cover is mounted with 2 screws. The safety valve can be accessed by removing the bottom cover.

  • Page 29: Use Of The Wheel Trolley

    Vers.: 1-1 3.10 Use of the Wheel Trolley The following trolleys can be used with a 120 kg and 180 kg lifting unit. Only use AHCON trolleys with the AHCON Wheel Trolley Tower Lift. 120 kg. 180 kg. Wheel trolley recycled...

  • Page 30: Maintenance, Charging And Replacement Of Batteries

    Date: 02/08/22 Original User Manual Vers.: 1-1 4 Maintenance, charging and replacement of batteries. 4.1 Safe handling of lead-acid batteries Before any handling of batteries, make sure that the lift is parked in a correct and safe position. 4.2 Maintenance Charging, maintenance and battery replacement must be carried out by qualified and trained personnel.

  • Page 31: Disposal Of Batteries

    Date: 02/08/22 Original User Manual Vers.: 1-1 11. There must be sufficient ventilation when charging. There must be no smoking or naked flames, otherwise there is a risk of a hydrogen explosion. 12. The electrolyte band in the battery is toxic and corrosive, so it is important that the battery is sealed and undamaged.

  • Page 32: Charging

    Date: 02/08/22 Original User Manual Vers.: 1-1 When lifting equipment is used to lift the battery out of the lift, you must ensure that the lifting equipment has sufficient lifting capacity. The weight of the battery is indicated on the rating plate on the side of the battery.

  • Page 33: Disconnect And Re-Connect The Battery

    Date: 02/08/22 Original User Manual Vers.: 1-1 In the event of prolonged downtime, batteries should be charged once a month. 4.10 Disconnect and re-connect the battery. 5 Maintenance manual The lift’s parts and components, especially its safety components, must not be changed without permission from the manufacturer, and the speed of the lift must never be changed.

  • Page 34: Daily Maintenance (Before Each Shift)

    Date: 02/08/22 Original User Manual Vers.: 1-1 ensure long life. The battery must be disconnected before any work and cleaning is performed on it. Electrical and conductive components must only be cleaned with weak suction, limited compressed air or non-conductive and antistatic brushes. If the lift is cleaned with a water hose or high-pressure cleaner, all electrical components must be thoroughly covered before cleaning, as water and moisture can lead to malfunction.
  • Page 35 Date: 02/08/22 Original User Manual Vers.: 1-1 The lift's drive wheel is a floating system and there is therefore no closed protection. Because of this, internal dust must be removed at least once a month. Follow the maintenance list shown below and follow the intervals. The maintenance intervals are described as shown below: W1 = After every 50 hours, at least once a week.
  • Page 36 Date: 02/08/22 Original User Manual Vers.: 1-1 Check the frame and hose guide for breaks, wear and ● damage, as well as function. Lifting Visual control of lifting wheels and mast and free ● equipment movement. Lubricate both parts. Lubricate chains and check the pins in the chain, the ●...

  • Page 37: Maintenance Of The Electrical System

    Date: 02/08/22 Original User Manual Vers.: 1-1 5.4 Maintenance of the electrical system 1. Check all contacts for wear and replace where necessary. All switches should be checked at least every three months 2. Check foot switches and switches at the handles. Measure voltage loss at both ends of min.

  • Page 38: Before Storage

    Date: 02/08/22 Original User Manual Vers.: 1-1 If the lift is to be stored for more than 2 months, it must be stored in a frost-free and dry environment, and necessary protective measures should be carried out before storage. If the lift is to be stored for more than 6 months, this should be done according to recommendations from the manufacturer's service department.

  • Page 39: Oil And Lubricants

    Date: 02/08/22 Original User Manual Vers.: 1-1 5.12 Oil and lubricants Description of oil and grease. Name of lubricant Field of Type of lubricant ＞ -15℃ ＜ -15℃ application Bearings, EP-2 Lithium EP-2 Lithium Grease bushings, grease grease assemblies EP-2 Lithium EP-2 Lithium Grease Frame...

  • Page 40: Diagrams

    Date: 02/08/22 Original User Manual Vers.: 1-1 6 Diagrams 6.1 Electrics diagram V3...

  • Page 41: Electrics Diagram V2

    Date: 02/08/22 Original User Manual Vers.: 1-1 6.2 Electrics diagram V2...

  • Page 42: Hydraulics Diagram

    Date: 02/08/22 Original User Manual Vers.: 1-1 6.3 Hydraulics diagram...

This manual is also suitable for:

Tl2.0+Tl2.0lTl2.1Tl2.1l

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