Sealey MS0161 Manual

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Refer to Wear protective
instruction gloves
manual

1. SAFETY

i
DO NOT use the driver for a purpose it is not designed to perform.
8
DO NOT use the driver if it is damaged, it could scratch the stanchion.
8
DO NOT make any modifications to the driver.
8
maintain the driver in a good clean condition for the best and safest performance.
9
When not in use, store in a dry location.
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2. INTRODucTION

designed for easy installation of fork seals. limits potential damage caused by other installation methods to the forks.

3. SpEcIFIcATION

Model No.: ...............................................................MS0161
max. / min. fork diameter .................................Ø45 - Ø54 mm

4. OpERATION

Always refer to the original manufacturer's manual for
assembly/disassembly of the motorcycle fork seals.
4.1. cOLLET ORIENTATION (Refer to fig.3, fig.4).
4.1.1. measure the stanchion diameter (Ø"A") and the seal ring
outer diameter. determine the required engagement
diameter of the collet (Ø"B") to the seal ring and hence its
orientation in order to obtain full seal ring insertion (fig.3
and fig.4). It is recommended that the collet diameter (Ø"B") is slightly less than the maximum seal ring diameter in order to allow for
full seal ring insertion.
4.1.2. Lightly lubricate the stanchion, slip on the new seal ring and slide it down to the slider housing.
4.1.3. From section 4.1.1 and figs.3 and 4, decide on the correct collet set up (e.g. collet orientation) and slide it onto the stanchion.
4.2. SLIDE HAMMER
4.2.1. In fig.3 and fig.4 the pins in the slide hammer will be engaged with opposing holes of the other half of the hammer however it may be
such that the engagement between the pins and holes will be lost (fig.5). In these circumstances it will be necessary to align the two
halves of the slide hammer by eye in order to obtain even pressure and thus correctly aligned seal ring insertion.
4.2.2. Holding the slide hammer halves together press the seal into the slider housing. Replace seal retaining ring if required and repeat all
tasks with the other fork.
Slide
Hammer
Ø"B"
Collet
Seal
Ø"A"
Ring
© Jack Sealey limited
Ø45-54MM FORK SEAL DRIVER
model no:
fig.3
Original Language Version
MS0161
fig.1
Ø"B"
Ø"A"
fig.4
fig.2
Ø"B"
Ø"A"
fig.5
mS0161 Issue 1 24/07/19